0 607 450 626 - Screwdriver BOSCH - Free user manual and instructions

USER MANUAL 0 607 450 626 BOSCH

OBJ_BUCH-281-006.book Page 2 Friday, September 2, 2016 2:45 PM3 | 1 609 92A 39P | (2.9.16) Bosch Power Tools

D E OBJ_BUCH-281-006.book Page 3 Friday, September 2, 2016 2:45 PM1 609 92A 39P | (2.9.16) Bosch Power Tools 4 |

OBJ_BUCH-281-006.book Page 4 Friday, September 2, 2016 2:45 PM5 | 1 609 92A 39P | (2.9.16) Bosch Power Tools

G 1/2" 3/8"NPT 1/4" NPT 1/4" NPT 1/4" NPT

Revolutions or motions per minute No-load speed bar psi bar pounds per square inch Air pressure l/s cfm Litres per second cubic feet/minute Air consumption dB Decibel Unit of relative loud- ness QC Quick-change chuck Tool holder Symbol for hexagon socket Symbol for external drive UNF US fine thread (Unified National Fine Thread Series)

NPT Whitworth thread National pipe thread Connecting thread

Left rotation Symbol Meaning

OBJ_BUCH-281-006.book Page 17 Friday, September 2, 2016 2:45 PM18 | English 1 609 92A 39P | (2.9.16) Bosch Power Tools 12 Screwdriving 13 Washers 14 Utility clip 15 Hose fitting 16 Hose clamp 17 Supply-air hose 18 Tube connector 19 Clutch 20 Oil chamber The accessories illustrated or described are not included as stand- ard delivery. Technical Data Noise/Vibration Information The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN ISO 11148 and may be used to compare one pneumatic tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the pneumatic tool. However if the pneumatic tool is used for different applications, with different accessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An exact estimation of the level of exposure to vibration should also take into account the times when the pneumatic tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintaining the pneumatic tool and the accessories, keeping the hands warm, organisation of work patterns. Pneumatic Impact Wrench Article number 0 607 450 ....... 593 ... 622 ... 626 ... 627 ... 628 No-load speed n

Maximum torque according to ISO 5393 rotated right Nm 1300 900 120 120 310 Max. screw dia. mm 33 27 14 14 18 Tool holder 1" 3/4" 3/8" 1/2" 1/2" Engine oil SAE 40 ml 25 40 15 15 25 Max. working pressure for tool bar psi

Thread size of hose connection

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

Inner diameter of hose mm 13 13 10 10 10 Air consumption at no-load l/s cfm

Weight according to EPTA-Procedure 01:2014

(triax vector sum) and uncertainty K determined according to EN 28927: Tightening of bolts and nuts of the maximum permitted size:

OBJ_BUCH-281-006.book Page 18 Friday, September 2, 2016 2:45 PMEnglish | 19 Bosch Power Tools 1 609 92A 39P | (2.9.16) Declaration of Conformity We declare under our sole responsibility that the product de- scribed under “Technical data” complies with all applicable provisions of the directive 2006/42/EC including its amend- ments and is in conformity with the following standards: EN ISO 11148-6. Technical file (2006/42/EC) at: Robert Bosch Power Tools GmbH, PT/ECS, 70538 Stuttgart, GERMANY Robert Bosch Power Tools GmbH 70538 Stuttgart, GERMANY Stuttgart, 01.01.2017 Assembly Devices for Safe Handling If you want to operate the pneumatic tool in a suspen- sion device or a clamping fixture, take care to fasten it in the device/fixture first before connecting it to the air supply. This measure prevents accidental starting of oper- ation. Suspension Device You can fasten the pneumatic tool to a suspension device us- ing the suspension hook 4 (0 607 450 593) or the utility clip 14 (0 607 450 622). Regularly check the condition of the suspension hook or the utility clip and the hook in the suspension device. Fastening the Utility Clip (0 607 450 622) (see figure A) – Screw the upper, front screws 12 with an Allen key (6 mm) in an anticlockwise direction from the housing of the pneu- matic tool. – Remove the washers 13 and place them onto the screws

– Firmly screw the utility clip 14 with the screws and wash- ers in a clockwise direction on the housing of the pneumat- ic tool. Connecting the Air Supply Ensure that the air pressure is not lower than 6,3 bar (91 psi) because the pneumatic tool is designed for this operating pressure. For maximum performance, the values for the inner hose di- ameter as well as the connection threads must be adhered to as listed in the “Technical Data” Table. To maintain the full performance, only use hoses with a maximum length of 4 m. The compressed air supplied should be free of foreign materi- al and moisture to protect the tool from damage, contamina- tion, and the formation of rust. Note: The use of a compressed-air maintenance unit is neces- sary. This ensures proper function of the pneumatic tools. Observe the operating instructions of the maintenance unit. All fittings, connecting lines and hoses must be dimensioned for the pressure and the required air volume. Avoid restrictions in the air supply, e.g., from pinching, kink- ing, or stretching! When in doubt, check the pressure at the air inlet with a pres- sure gauge with the pneumatic tool switched on. Connecting the Air Supply to the Pneumatic Tool Note: Always mount the supply-air hose to the pneumatic tool first, then to the maintenance unit. 0 607 450 593 (see figure B) – Remove the closing cap 10 from the connection thread at the air inlet 7. – Screw a hose fitting 15 into the connection thread at the air inlet 7. To avoid damage to interior valve components of the pneu- matic tool when screwing the hose fitting 15 in or out, it is recommended to counter-hold the projecting connection thread at the air inlet 7 with an open-end wrench (size 26 mm). – Loosen hose clamp 16 of supply-air hose 17, mount the supply-air hose to hose fitting 15 and retighten the hose clamp. 0 607 450 622/... 626/... 627/... 628 (see figure C) – Remove the closing cap 10 from the connection thread at the air inlet 7. – Screw a tube connector 18 into the connection thread at air inlet 7. To avoid damage to interior valve components of the pneu- matic tool when screwing the tube connector 18 in or out, it is recommended to counter-hold the projecting connec- tion thread at air inlet 7 with an open-end wrench (size 22 mm). – Place the supply-air hose 17 with the appropriate clutch 19 onto the tube connector 18. Changing the Tool Disconnect the air supply before making any adjust- ments, changing accessories, or placing the pneumatic tool aside. This safety measure prevents accidental start- ing of the pneumatic tool. When working with an application tool, pay attention that the application tool is firmly seated on the tool holder. When the application tool is not firmly connected with the tool holder, it can come loose again and not be controlled. Inserting – Slide the application tool 1 over the square drive of the tool holder 3. Pay attention that the snap ring 2 locks in the groove of the application tool. Use only application tools with an appropriate shank end (see “Technical Data”). Do not use adapters. Removing – Pull off the application tool 1 from the tool holder 3. A seized application tool can be loosened by applying light blows with a rubber hammer. Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-281-006.book Page 19 Friday, September 2, 2016 2:45 PM20 | English 1 609 92A 39P | (2.9.16) Bosch Power Tools Operation Starting Operation The pneumatic tool works optimally at a working pressure of 6,3bar (91psi), measured at the air inlet when the pneumat- ic tool is switched on. Pay attention to the direction of rotation that is set, be- fore switching on the pneumatic tool. For example, when a screw is to be loosened and the direction of rota- tion is set so that the screw is tightened, this can lead to a strong uncontrolled movement of the pneumatic tool. Setting the Direction of Rotation and the Torque The rotational direction switch 5 is used both for setting the direction of rotation as well as for setting the torque. Operate the rotational direction switch only when the tool is not in use.

– Right rotation: For screwing in bolts and nuts, turn the ro- tational direction switch 5 in a clockwise direction to 1 (lowest torque), 2, 3 or to “R” (highest torque). – Left rotation: For loosening or unscrewing screws and nuts, push the rotational direction switch 5 to “L”.

– Right rotation: For screwing in bolts and nuts, turn the ro- tational direction switch 5 in a clockwise direction to 1 (lowest torque), 2 or to the stop to 3 (highest torque). – Left rotation: For loosening bolts and nuts, turn the ro- tational direction switch 5 in an anticlockwise direction. 0 607 450 626/... 627/... 628 – Right rotation: For screwing in bolts and nuts, turn the rotational direction switch 5 in a clockwise direction to 1 (lowest torque), 2 or to the stop (highest torque). – Left rotation: For loosening bolts and nuts, turn the ro- tational direction switch 5 in an anticlockwise direction. Switching On and Off Note: When the pneumatic tool does not start, for example af- ter a longer rest period, disconnect the air supply, and turn the motor by the tool holder 3 several times through. This re- moves the adhesive forces. –To switch on the pneumatic tool, press the On/Off switch

–To switch off the pneumatic tool, release the On/Off switch 8. Note: The required torque adjustment and the duration of the driving-in procedure depend on the type of screw connection and can be best determined by practical trials. Check the trial screwings with an electronic torque measurer or a torque wrench. Once the optimal torque setting and driving-in dura- tion are determined, you should always press the On/Off switch 8 for the same duration for the same driving-in proce- dures. Working Advice Place the application tool onto the nut/screw only when the screwdriver is switched off. Rotating applica- tion tools can slide off the nut/screw. In case of an interruption of the air supply or reduced operating pressure, switch the pneumatic tool off. Check the operating pressure and start again when the op- erating pressure is optimal. Sudden loads cause a sharp drop in speed or a complete stop, yet do not cause damage to the motor. Maintenance and Service Maintenance and Cleaning Have maintenance and repair work carried out only through qualified persons. This will ensure that the safe- ty of the pneumatic tool is maintained. After each service, check the speed with a speed-measuring device and check the pneumatic tool for increased vibrations. An authorized Bosch after-sales service agent will carry out this work quickly and reliably. Use only original Bosch spare parts. Regular Cleaning (see figure C) – Regularly clean the filter at the air inlet of the pneumatic tool. For this, unscrew the hose fitting 15 or tube connec- tor 18 and remove dust and dirt particles from the filter. Then retighten the tube connector securely. Water and debris particles in the compressed air cause rust and lead to wear of plates, valves etc. To prevent this, fill sev- eral drops of engine oil into the air intake 7. Reconnect the pneumatic tool to the air supply (see “Connecting the Air Sup- ply”, page 19) and run it for 5–10 seconds, while catch- ing/picking up the escaping oil with a cloth. Always carry out this procedure when not using the pneumatic tool for a longer period of time. Scheduled Maintenance The motor plates should be checked regularly by specialised personnel and replaced, if required. Lubricating the Pneumatic Tool For direct lubrication of the pneumatic tool or admixtures to the service unit, use SAE 10 or SAE 20 engine oil. Note: Too much grease affects the performance of the impact wrench because the striking mechanism sticks. 0 607 450 593 (see figure D) An oil chamber 20 is installed for lubricating the com- pressed-air motor. If an oil mister is used, it should be filled at least once a day using an oil pressure sprayer. – To do so, turn the pneumatic tool so that the handle points upward. – Unscrew the locking screw 9 with a suitable Allen key. “Forward” stands for right rotation. “Reverse” stands for left rotation. “Reverse” stands for left rotation. “Forward” stands for right rotation.

OBJ_BUCH-281-006.book Page 20 Friday, September 2, 2016 2:45 PMEnglish | 21 Bosch Power Tools 1 609 92A 39P | (2.9.16) – Full the oil chamber 20 with engine oil. – Retighten the locking screw 9. 0 607 450 62. (see figure E) The striking mechanism of the impact wrench must be lightly lubricated after 60 working hours at the latest. – To do so, turn the pneumatic tool so that the handle points upward. – Unscrew the locking screw 9 with a suitable Allen key. – Fill engine oil into the striking mechanism through the opening of the locking screw. – Retighten the locking screw 9. After approximately 100,000 screwing operations, the strik- ing mechanism must be relubricated. – To do so, turn the pneumatic tool so that the handle points upward. – Unscrew the locking screw 9 with a suitable Allen key. – Drain the waste oil in an environmental-friendly manner. – Fill engine oil into the striking mechanism through the opening of the locking screw. The quantity of engine oil to be refilled can be found in the chart row on engine oil (see “Technical Data”). – Remove any excess oil using a soft cloth. – Retighten the locking screw 9. Lubrication of Pneumatic Tools that do not belong to the CLEAN Product Line For all Bosch pneumatic tools that do not belong to the CLEAN product line (these have a special type of compressed-air mo- tor that functions with oil-free compressed air), oil mist should be added continuously to the flowing-through com- pressed air. The compressed-air oiler required for this is in- cluded in the compressed-air service unit on the line side of the pneumatic tool (for more details, please refer to the com- pressor manufacturer). Accessories For more information on the complete quality accessories program, please refer to the Internet under www.bosch-pt.com or contact your specialist shop. After-sales Service and Application Service In all correspondence and spare parts orders, please always include the 10-digit article number given on the type plate of the pneumatic tool. Our after-sales service responds to your questions concern- ing maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can al- so be found under: www.bosch-pt.com Bosch’s application service team will gladly answer questions concerning our products and their accessories. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: (0844) 7360109 E-Mail: boschservicecentre@bosch.com Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: (01) 4666700 Fax: (01) 4666888 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au Republic of South Africa Customer service Hotline: (011) 6519600 Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: (011) 4939375 Fax: (011) 4930126 E-Mail: bsctools@icon.co.za KZN – BSC Service Centre Unit E, Almar Centre 143 Crompton Street Pinetown Tel.: (031) 7012120 Fax: (031) 7012446 E-Mail: bsc.dur@za.bosch.com Western Cape – BSC Service Centre Democracy Way, Prosperity Park Milnerton Tel.: (021) 5512577 Fax: (021) 5513223 E-Mail: bsc@zsd.co.za Bosch Headquarters Midrand, Gauteng Tel.: (011) 6519600 Fax: (011) 6519880 E-Mail: rbsa-hq.pts@za.bosch.com OBJ_BUCH-281-006.book Page 21 Friday, September 2, 2016 2:45 PM22 | English 1 609 92A 39P | (2.9.16) Bosch Power Tools People’s Republic of China China Mainland Bosch Power Tools (China) Co., Ltd. 567, Bin Kang Road Bin Jiang District 310052 Hangzhou, P.R.China Service Hotline: 4008268484 Fax: (0571) 87774502 E-Mail: contact.ptcn@cn.bosch.com www.bosch-pt.com.cn HK and Macau Special Administrative Regions Robert Bosch Hong Kong Co. Ltd. 21st Floor, 625 King’s Road North Point, Hong Kong Customer Service Hotline: +852 2101 0235 Fax: +852 2590 9762 E-Mail: info@hk.bosch.com www.bosch-pt.com.hk Indonesia PT Robert Bosch Palma Tower 9

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4"NPT 1/4"NPT 1/4"NPT

NPT Raccordo Whitworth National pipe thread Raccordo

G1/2" 3/8" NPT 1/4" NPT 1/4"NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

(Unified National Fine Thread Series)

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4"NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

(Unified National Fine Thread Series)

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-281-006.book Page 241 Friday, September 2, 2016 3:01 PM242 | 中文 1 609 92A 39P | (2.9.16) Bosch Power Tools

UNF US fine thread(Unified National Fine Thread Series)

NPT Whitworth threadNational pipe thread연결 나사

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

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1" 3/4" 3/8" 1/2" 1/2" SAE 40

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-281-006.book Page 263 Friday, September 2, 2016 2:45 PM264 | 1 609 92A 39P | (2.9.16) Bosch Power Tools

"" (Forward) "" (Reverse)

"" (Reverse) "" (Forward)

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G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G1/2" 3/8" NPT 1/4" NPT 1/4" NPT 1/4" NPT

G 1/2"3/8" NPT1/4" NPT1/4" NPT1/4" NPT

(Unified National Fine Thread Series)

National pipe thread

G 1/2"3/8" NPT1/4" NPT1/4" NPT1/4" NPT

(Unified National Fine Thread Series)

NPT Whitworth National pipe thread