UML42290 - Monitor BOSCH - Free user manual and instructions

USER MANUAL UML42290 BOSCH

OBJ_BUCH-1540-004.book Page 2 Monday, September 19, 2016 2:59 PM3 | 1 609 92A 37G | (19.9.16) Bosch Power Tools CLEAN

OBJ_BUCH-1540-004.book Page 3 Monday, September 19, 2016 2:47 PM1 609 92A 37G | (19.9.16) Bosch Power Tools 4 |

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Revolutions or motions per minute No-load speed bar psi bar pounds per square inch Air pressure l/s cfm Litres per second cubic feet/minute Air consumption dB Decibel Unit of relative loudness QC Quick-change chuck Tool holder Symbol for hexagon socket Symbol for external drive UNF US fine thread (Unified National Fine Thread Series)

NPT Whitworth thread National pipe thread Connecting thread OBJ_BUCH-1540-004.book Page 19 Monday, September 19, 2016 2:47 PM20 | English 1 609 92A 37G | (19.9.16) Bosch Power Tools Product Description and Specifica- tions Read all safety warnings and all instruc- tions. Failure to follow the warnings and in- structions may result in electric shock, fire and/or serious injury. While reading the operating instructions, unfold the fold-out page with the illustration of the pneumatic tool and leave it open. Intended Use The pneumatic tool is intended for drilling in wood, metal, ce- ramics and plastic. Product Features The numbering of the product features refers to the illustra- tions on the graphics page. The illustrations are partly sche- matic and may differ from your pneumatic tool. 1 Drill spindle 2 Clamping area (collar)(e. g. for an auxiliary handle) 3 On/Off switch (lever) 4 Utility clip 5 Hose fitting 6 Spanner flats on the drill spindle 7 On/Off switch 8 Air outlet with silencer 9 Auxiliary handle* 10 Fastening slots for utility clip 11 Hose clamp 12 Exhaust-air hose 13 Fastening screw for attachment cover 14 Attachment cover 15 Air outlet with hexagon nut 16 Sealing ring 17 Exhaust-air set (decentralised) 18 Connection socket on exhaust-air set 19 Silencer on exhaust-air set 20 Connection socket at air intake 21 Supply-air hose 22 Exhaust-air hose, central 23 Key type drill chuck 24 Keyless chuck 25 Chuck key 26 Tool holder 27 Rear sleeve 28 Front sleeve 29 Rotational direction switch *Accessories shown or described are not part of the standard de- livery scope of the product. A complete overview of accessories can be found in our accessories program. Declaration of Conformity We declare under our sole responsibility that the product de- scribed under “Technical data” complies with all applicable provisions of the directive 2006/42/EC including its amend- ments and is in conformity with the following standards: EN ISO 11148-3. Technical file (2006/42/EC) at: Robert Bosch Power Tools GmbH, PT/ETM9, 70538 Stuttgart, GERMANY Robert Bosch Power Tools GmbH70538 Stuttgart, GERMANYStuttgart, 01.01.2017 Technical Data Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ETM9 0 607 153 5../0 607 154 101 These pneumatic tools belong to the CLEAN product line. Through its oil-free operation and reduced air and energy con- sumption, Bosch’s CLEAN technology is operator-ergonomic and helps save the environment. Operation with air containing oil is also possible. consumption optimized – C lubrication-free – L ergonomic – E air tool – A noise reduction – N OBJ_BUCH-1540-004.book Page 20 Monday, September 19, 2016 2:47 PMEnglish | 21 Bosch Power Tools 1 609 92A 37G | (19.9.16) Pneumatic drill Straight version Centre-grip version Article number

Max. drilling capacity in steel

5/32" Delivery Scope – Keyless drill chuck – Key type drill chuck

Drill spindle thread

Thread size of hose connection G1/8" G1/4" G1/4" G 1/4" G 1/4" G1/4" G1/4" Inner diameter of hose mm 6 10 10 10 10 10 10 Air consumption at no-load l/s cfm

Weight according to EPTA-Procedure 01:2014

(triax vector sum) and uncertainty K determined according to EN 28927: Drilling in metal:

OBJ_BUCH-1540-004.book Page 21 Monday, September 19, 2016 2:47 PM22 | English 1 609 92A 37G | (19.9.16) Bosch Power Tools Pneumatic drill Centre-grip version Article number

Max. drilling capacity in steel

3/8" Delivery Scope – Without drill chuck – Keyless drill chuck – Key type drill chuck

Drill spindle thread

Thread size of hose connection 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT Inner diameter of hose mm 10 10 10 10 10 10 10 Air consumption at no-load l/s cfm

Weight according to EPTA-Procedure 01:2014

Noise/Vibration Information Sound emission values determined according to EN ISO 15744. Typically the A-weighted noise level of the pneumatic tool is: Sound pressure level L

(triax vector sum) and uncertainty K determined according to EN 28927: Drilling in metal:

OBJ_BUCH-1540-004.book Page 22 Monday, September 19, 2016 2:47 PMEnglish | 23 Bosch Power Tools 1 609 92A 37G | (19.9.16) The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN ISO 11148 and may be used to compare one pneumatic tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the pneumatic tool. However if the pneumatic tool is used for different applications, with different accessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An exact estimation of the level of exposure to vibration should also take into account the times when the pneumatic tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintaining the pneumatic tool and the accessories, keeping the hands warm, organisation of work patterns. Pneumatic drill Centre-grip version Article number

Max. drilling capacity in steel

1/2" Delivery Scope – Keyless drill chuck – Key type drill chuck

Drill spindle thread

Thread size of hose connection G1/4" G 1/4" G 1/4" G1/4" G1/4" G1/4" G1/4" G1/4" Inner diameter of hose mm 10 10 10 10 10 10 10 10 Air consumption at no-load l/s cfm

Weight according to EPTA-Procedure 01:2014

Noise/Vibration Information Sound emission values determined according to EN ISO 15744. Typically the A-weighted noise level of the pneumatic tool is: Sound pressure level L

(triax vector sum) and uncertainty K determined according to EN 28927: Drilling in metal:

OBJ_BUCH-1540-004.book Page 23 Monday, September 19, 2016 2:47 PM24 | English 1 609 92A 37G | (19.9.16) Bosch Power Tools Assembly Suspension Device and Clamping Fixture Suspension Device (see figure A) If you want to operate the pneumatic tool in a suspen- sion device or a clamping fixture, take care to fasten it in the device/fixture first before connecting it to the air supply. This measure prevents accidental starting of oper- ation. With the utility clip 4, you can fasten the pneumatic tool to a suspension device. – 0 607 153 5.. Mount the utility clip 4 to the pneumatic tool, and allow it to engage in the slots 10. Depending on the pneumatic tool’s centre of gravity, either the front or rear slots can be used. – 0 607 161 5.. Mount the utility clip 4 onto the clamping area 2. Regularly check the condition of the utility clip and the hook of the suspension device. Clamping Fixture 0 607 154 101/0 607 161 1../0 607 161 5.. – The pneumatic tool can be mounted in a clamping fixture over the mentioned clamping area 2. If possible, utilise the entire clamping area. The smaller the clamping area, the stronger the clamping forces act. Do not overload the clamping area. Mounting the Auxiliary Handle 0 607 160 5../0 607 161 1../0 607 161 5.. – Slide the auxiliary handle 9 onto the clamping area (collar)

The auxiliary handle 9 can be set to any position for a secure and low-fatigue working posture. – Turn the wing bolt for adjustment of the auxiliary handle in anticlockwise direction and set the auxiliary handle 9 to the required position. Then tighten the wing bolt again in clockwise direction. Exhaust-air Guidance With exhaust-air guidance, the exhaust air can be diverted through an exhaust-air hose away from your workplace, while at the same time achieving optimal sound-proofing. Addition- ally, your working conditions are improved, as your workplace can no longer be contaminated though oil-containing air and dispersed dust or chips. Decentralised Exhaust-air Guidance (see figure B) 0 607 161 1../0 607 161 5.. – Unscrew the silencer at air outlet 8 and replace it with a hose fitting 5. – Loosen hose clamp 11 of the exhaust-air hose 12, mount the exhaust-air hose to hose fitting 5 and retighten the hose clamp. 0 607 153 5../0 607 154 101 The exhaust-air guidance should be mounted before connect- ing to the air supply, as handle cover 14 has to be removed. The exhaust air can be conducted into an exhaust-air tank. – Unscrew the three fastening screws 13 and remove handle cover 14. – Replace the silencer against hexagon nut 15 and fasten the handle cover again with the three fastening screws. – Screw hose fitting 5 into hexagon nut 15 at the air outlet. – Loosen hose clamp 11 of the exhaust-air hose 12, mount the exhaust-air hose to hose fitting 5 and retighten the hose clamp. Decentralised Exhaust-air Guidance with Exhaust-air Set (see figure C)

The exhaust air can be conducted into an exhaust-air tank by mounting a decentralised exhaust-air set 17. Note: Pay attention that hose fitting 5 is not screwed into con- nection socket 20 at the air intake and that sealing ring 16 is positioned in the recess between housing and exhaust-air set 17, so that the outflowing air can only escape through ex- haust-air hose 12. – Screw connection socket 18 of the exhaust-air set firmly into connection socket 20 at the air intake; now screw hose fitting 5 into connection socket 18. – Replace the silencer 19 of the exhaust-air set with the hose fitting of the exhaust-air set. – Loosen hose clamp 11 of the exhaust-air hose 12, mount the exhaust-air hose to hose fitting 5 and retighten the hose clamp. Centralised Exhaust-air Guidance (see figure D) 0 607 161 1../0 607 161 5.. – Loosen hose clamp 11 of supply-air hose 21, mount the supply-air hose to hose fitting 5 and retighten the hose clamp. – Work the exhaust-air hose (centralised) 22, which con- ducts the exhaust air away from your workplace, over the supply-air hose 21. Then connect the pneumatic tool to the air supply (see “Connecting the Air Supply”, page 25) and work the exhaust-air hose (centralised) 22 over the mounted supply-air hose onto the end of the pneumatic tool. Connecting the Air Supply (see figureE) Ensure that the air pressure is not lower than 6.3 bar (91 psi) because the pneumatic tool is designed for this operating pressure. For maximum performance, the values for the inner hose di- ameter as well as the connection threads must be adhered to as listed in the “Technical Data” Table. To maintain the full performance, only use hoses with a maximum length of 4 m. The compressed air supplied should be free of foreign materi- al and moisture to protect the tool from damage, contamina- tion, and the formation of rust. Note: The use of a compressed-air maintenance unit is neces- sary. This ensures proper function of the pneumatic tools. OBJ_BUCH-1540-004.book Page 24 Monday, September 19, 2016 2:47 PMEnglish | 25 Bosch Power Tools 1 609 92A 37G | (19.9.16) Observe the operating instructions of the maintenance unit. All fittings, connecting lines and hoses must be dimensioned for the pressure and the required air volume. Avoid restrictions in the air supply, e.g., from pinching, kink- ing, or stretching! When in doubt, check the pressure at the air inlet with a pres- sure gauge with the pneumatic tool switched on. Connecting the Air Supply to the Pneumatic Tool –Screw hose fitting

into the connection socket at air inlet

To avoid damage to interior valve components of the pneu- matic tool when screwing hose fitting

in or out, it is recom- mended to counter-hold the projecting connection socket of air intake

with an open-end wrench (size

mm). – Loosen hose clamp 11 of supply-air hose 21, mount the supply-air hose to hose fitting 5 and retighten the hose clamp. Note: Always mount the supply-air hose to the pneumatic tool first, then to the maintenance unit. Mounting the Drill Chuck (see figure F) – Hold drill spindle 1 in place by the spanner flats 6 using a fitting open-end spanner and screw the key-type drill chuck 23 or the keyless chuck 24 onto the drill spindle. The drill chuck must be tightened with a tightening torque of approx. 20–25 Nm. Changing the Key Type Drill Chuck – Hold the drill spindle 1 in place by the spanner flats using a fitting open-end spanner. – Insert the chuck key 25 into one of the three holes of the key-type drill chuck 23 and loosen the drill chuck by turn- ing in anticlockwise direction. Note: Loosen a tight-seated drill chuck by counter-holding with an Allen key clamped in the tool holder 26. Changing the Keyless Chuck – Place the pneumatic tool on a stable surface (e. g. a work- bench). – Hold drill spindle 1 in place by the spanner flats 6 using a fitting open-end spanner and loosen the drill chuck 24 from the drill spindle by turning in anticlockwise direction. Note: Loosen a tight-seated drill chuck by counter-holding with an Allen key clamped in the tool holder 26. Changing the Tool (see figure G) Key Type Drill Chuck – Open the key type drill chuck 23 by turning until the tool can be inserted. Insert the tool. – Insert the chuck key 25 into the corresponding holes of the key type drill chuck 23 and clamp the tool uniformly. Removing: – Turn the sleeve of the key type drill chuck 23 with the drill chuck key in anticlockwise direction until the drilling tool can be removed. Keyless Chuck – Hold the rear sleeve 27 of the keyless chuck 24 and turn the front sleeve 28 in anticlockwise direction until until the tool can be inserted. Insert the tool. – Hold the rear sleeve 27 of the keyless chuck 24 and firmly turn the front sleeve 28 in clockwise direction until a “click” can be heard. This automatically locks the drill chuck. Removing: – The locking is released again to remove the tool when the front sleeve 28 is turned in the opposite direction. Operation Starting Operation The pneumatic tool works optimally at a working pressure of

6.3 bar (91 psi), measured at the air inlet when the pneumat-

ic tool is switched on. Starting and Stopping (see figure H) Note: When the pneumatic tool does not start, for example af- ter a longer rest period, disconnect the air supply, and turn the motor by the tool holder 26 several times through. This re- moves the adhesive forces. To save energy, only switch the pneumatic tool on when you are using it. 0 607 154 101/0 607 161 1.. –To switch on the pneumatic tool, press the On/Off switch (lever) 3 and keep it pressed during the working proce- dure. –To switch off the power tool, release the On/Off switch (lever) 3. 0 607 153 5../0 607 160 5.. –To switch on the pneumatic tool, press the On/Off switch 7 and keep it pressed during the working procedure. –To switch off the pneumatic tool, release the On/Off switch 7.

–To switch on the pneumatic tool, press either the top or bottom part of the two-piece On/Off switch 7 and keep it pressed during the working procedure. –To switch off the pneumatic tool, release the On/Off switch 7. Reversing the rotational direction (see figure I) 0 607 160 509/0 607 160 511 – Right rotation: Push the rotational direction switch 29 rightward to the stop. – Left rotation: Push the rotational direction switch 29 left- ward to the stop. Working Advice Sudden loads cause a sharp drop in speed or a complete stop, yet do not cause damage to the motor. OBJ_BUCH-1540-004.book Page 25 Monday, September 19, 2016 2:47 PM26 | English 1 609 92A 37G | (19.9.16) Bosch Power Tools Maintenance and Service Maintenance and Cleaning Have maintenance and repair work carried out only through qualified persons. This will ensure that the safe- ty of the pneumatic tool is maintained. An authorized Bosch after-sales service agent will carry out this work quickly and reliably. Regular Cleaning – Clean the sieve at the air intake of the pneumatic tool regu- larly. For this, unscrew the hose fitting 5 and remove any dust and debris from the sieve. Afterwards, retighten the hose fitting again. – Water and debris particles in the compressed air cause rust and lead to wear of plates, valves etc. To prevent this, fill several drops of engine oil into the air intake 20. Recon- nect the pneumatic tool to the air supply (see “Connecting the Air Supply”, page 25) and run it for 5–10 seconds, while catching/picking up the escaping oil with a cloth. Al- ways carry out this procedure when not using the pneu- matic tool for a longer period of time. Scheduled Maintenance – Clean the gearbox after the first 150 running hours using a mild solvent. Follow the solvent manufacturers directions for use and disposal. Lubricate the gearbox using Bosch gearbox lube. Repeat the lubrication procedure every 300 hours after the initial gearbox service. Special gearbox grease (225 ml) Article number 3 605 430 009 – The motor plates should be checked regularly by special- ised personnel and replaced, if required. Lubrication of Pneumatic Tools that do not belong to the CLEAN Product Line For all Bosch pneumatic tools that do not belong to the CLEAN product line (these have a special type of compressed-air mo- tor that functions with oil-free compressed air), oil mist should be added continuously to the flowing-through com- pressed air. The compressed-air oiler required for this is in- cluded in the compressed-air service unit on the line side of the pneumatic tool (for more details, please refer to the com- pressor manufacturer). For direct lubrication of the pneumatic tool or admixtures to the service unit, use SAE 10 or SAE 20 engine oil. Accessories All compressed-air drills can be equipped with key-type drill chucks or keyless chucks. For more information on the complete quality accessories program, please refer to the Internet under www.bosch-pt.com or contact your specialist shop. After-sales Service and Application Service In all correspondence and spare parts orders, please always include the 10-digit article number given on the type plate of the pneumatic tool. Our after-sales service responds to your questions concern- ing maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can al- so be found under: www.bosch-pt.com Bosch’s application service team will gladly answer questions concerning our products and their accessories. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: (0844) 7360109 E-Mail: boschservicecentre@bosch.com Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: (01) 4666700 Fax: (01) 4666888 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au Republic of South Africa Customer service Hotline: (011) 6519600 Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: (011) 4939375 Fax: (011) 4930126 E-Mail: bsctools@icon.co.za OBJ_BUCH-1540-004.book Page 26 Monday, September 19, 2016 2:47 PMEnglish | 27 Bosch Power Tools 1 609 92A 37G | (19.9.16) KZN – BSC Service Centre Unit E, Almar Centre 143 Crompton Street Pinetown Tel.: (031) 7012120 Fax: (031) 7012446 E-Mail: bsc.dur@za.bosch.com Western Cape – BSC Service Centre Democracy Way, Prosperity Park Milnerton Tel.: (021) 5512577 Fax: (021) 5513223 E-Mail: bsc@zsd.co.za Bosch Headquarters Midrand, Gauteng Tel.: (011) 6519600 Fax: (011) 6519880 E-Mail: rbsa-hq.pts@za.bosch.com People’s Republic of China China Mainland Bosch Power Tools (China) Co., Ltd. 567, Bin Kang Road Bin Jiang District 310052 Hangzhou, P.R.China Service Hotline: 4008268484 Fax: (0571) 87774502 E-Mail: contact.ptcn@cn.bosch.com www.bosch-pt.com.cn HK and Macau Special Administrative Regions Robert Bosch Hong Kong Co. Ltd. 21st Floor, 625 King’s Road North Point, Hong Kong Customer Service Hotline: +852 2101 0235 Fax: +852 2590 9762 E-Mail: info@hk.bosch.com www.bosch-pt.com.hk Indonesia PT Robert Bosch Palma Tower 9

(Unified National Fine Thread Series)

(Unified National Fine Thread Series)

G1/8" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4"

G1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G1/4"

G1/8" G1/4" G1/4" G 1/4" G 1/4" G 1/4" G 1/4"

G1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G1/4"

UNF US fine thread (Unified National Fine Thread Series)

NPT Whitworth thread National pipe thread

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Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ETM9 0 607 153 5../0 607 154 101 CLEAN CLEAN

consumption optimized

air tool – noise reduction – OBJ_BUCH-1540-004.book Page 332 Monday, September 19, 2016 2:47 PM | 333 Bosch Power Tools 1 609 92A 37G | (19.9.16)

G1/8" G 1/4" G 1/4" G 1/4" G 1/4" G1/4" G1/4"

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G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/4" G1/4"

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1/4" NPT1/4" NPT1/4" NPT1/4" NPT1/4" NPT1/4" NPT1/4" NPT

Unified National Fine Thread Series

NPT Whitworth National pipe thread

1/4" NPT1/4" NPT1/4" NPT1/4" NPT1/4" NPT1/4" NPT1/4" NPT mm10101010101010

Unified National Fine( Thread Series