GMF 1600 CE Professional - Milling machine BOSCH - Free user manual and instructions

USER MANUAL GMF 1600 CE Professional BOSCH

ufig mit einem Pinsel und schalten Sie einen Fehlerstrom-Schutzschalter (PRCD) vor. Bei der Bearbeitung von Metallen kann sich leitfahiger Staub im Innern des Elektrowerkzeugs abset- zen. Die Schutzisolierung des Elektrowerkzeugs kann be- eintrachtigt werden. Wenn ein Ersatz der Anschlussleitung erforderlich ist, dann ist dies von Bosch oder einer autorisierten Kundendienst- stelle für Bosch-Elektrowerkzeuge auszuführen, um Sicher- heitsgefährdungen zu vermeiden. Kundendienst und Anwendungsberatung Der Kundendienst beantwortet Ihre Fragen zu Reparatur und Wartung Ihres Produkts sowie zu Ersatzteilen. Explosions- zeichnungen und Informationen zu Ersatzteilen finden Sie auch unter: www.bosch-pt.com Das Bosch-Anwendungsberatungs-Team hilft Ihnen gerne bei Fragen zu unseren Produkten und deren Zubehör. Geben Sie bei allen Rückfragen und Ersatzteilbestellungen bitte unbedingt die 10-stellige Sachnummer laut Typen- schild des Produkts an. Deutschland Robert Bosch Power Tools GmbH Servicezentrum Elektrowerkzeuge Zur Luhne 2 37589 Kalefeld – Willershausen Kundendienst: Tel.: (0711) 40040460 E-Mail: Servicezentrum.Elektrowerkzeuge@de.bosch.com Unter www.bosch-pt.de können Sie online Ersatzteile be- stellen oder Reparaturen anmelden. Anwendungsberatung: Tel.: (0711) 40040460 Fax: (0711) 40040462 E-Mail: kundenberatung.ew@de.bosch.com Weitere Serviceadressen finden Sie unter: www.bosch-pt.com/serviceaddresses Entsorgung Elektrowerkzeuge, Zubehör und Verpackungen sollen einer umweltgerechten Wiederverwertung zugeführt werden. Werfen Sie Elektrowerkzeuge nicht in den Hausmüll! Nur für EU-Länder: Gemaß der Europaischen Richtlinie 2012/19/EU uber Elek- tro- und Elektronik-Altgerate und ihrer Umsetzung in natio- nales Recht mussen nicht mehr gebrauchsfahige Elektro- werkzeuge getrennt gesammelt und einer umweltgerechten Wiederverwertung zugefuhrt werden. English Safety Instructions General Power Tool Safety Warnings WARNING Read all safety warnings, instruc- tions, illustrations and specifica- tions provided with this power tool. Failure to follow all in- structions listed below may result in electric shock, fire and/ or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains- operated (corded) power tool or battery-operated (cord- less) power tool. Work area safety u Keep work area clean and well lit. Cluttered or dark areas invite accidents. u Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. u Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety u Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. u Avoid body contact with earthed or grounded sur- faces, such as pipes, radiators, ranges and refrigerat- ors. There is an increased risk of electric shock if your body is earthed or grounded. u Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec- tric shock. u Do not abuse the cord. Never use the cord for carry- ing, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. u When operating a power tool outdoors, use an exten- sion cord suitable for outdoor use. Use of a cord suit- able for outdoor use reduces the risk of electric shock. u If operating a power tool in a damp location is un- avoidable, use a residual current device (RCD) protec- 1 609 92A 57S | (16.04.2021) Bosch Power ToolsEnglish | 19 ted supply. Use of an RCD reduces the risk of electric shock. Personal safety u Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten- tion while operating power tools may result in serious per- sonal injury. u Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal in- juries. u Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or en- ergising power tools that have the switch on invites acci- dents. u Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal in- jury. u Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. u Dress properly. Do not wear loose clothing or jew- ellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. u If devices are provided for the connection of dust ex- traction and collection facilities, ensure these are con- nected and properly used. Use of dust collection can re- duce dust-related hazards. u Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in- jury within a fraction of a second. Power tool use and care u Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was de- signed. u Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. u Disconnect the plug from the power source and/or re- move the battery pack, if detachable, from the power tool before making any adjustments, changing ac- cessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. u Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. u Maintain power tools and accessories. Check for mis- alignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. u Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control. u Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into ac- count the working conditions and the work to be per- formed. Use of the power tool for operations different from those intended could result in a hazardous situation. u Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. Service u Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Safety information for plunge routers and edge routers u Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. u Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it un- stable and may lead to loss of control. u The permitted speed of the cutting bit must be at least equal to the maximum speed marked on the power tool. If cutting bits run faster than their rated speed, they may break and fly off. u Routers and other accessories must be able to fit ex- actly in the tool holder (collet) of your power tool. Ap- plication tools that do not fit exactly in the tool holder of the power tool will turn unevenly, vibrate heavily and may cause a loss of control. u Only bring the power tool into contact with the work- piece when switched on. Otherwise there is danger of kickback if the cutting tool jams in the workpiece. u Do not put your hands in the routing area or close to the router. Grip the auxiliary handle with your other hand. Holding the router with both hands avoids injury. u Never rout over metal objects, nails or screws. The router could become damaged and cause increased vibra- tion. u Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility com- Bosch Power Tools 1 609 92A 57S | (16.04.2021)20 | English pany for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property dam- age or may cause an electric shock. u Do not use blunt or damaged routers. Blunt or damaged routers cause increased friction, create imbalances and may become jammed. u Always wait until the power tool has come to a com- plete stop before placing it down. The application tool can jam and cause you to lose control of the power tool. u Hold the power tool firmly with both hands and make sure you have a stable footing. The power tool can be more securely guided with both hands. Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an au- thorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere. Product Description and Specifications Read all the safety and general instructions. Failure to observe the safety and general in- structions may result in electric shock, fire and/or serious injury. Please observe the illustrations at the beginning of this oper- ating manual. Intended use The power tool is intended for copy routing as well as routing grooves, edges, profiles and elongated holes in wood, plastic and light building materials while resting firmly on the workpiece. Can even be used to machine non-ferrous metals when used at a low speed with the appropriate router bits. Product features The numbering of the product features refers to the diagram of the power tool on the graphics page. (1) Routing motor (2) Plunge base (3) Non-plunge base (4) Handle (insulated gripping surface) (5) Adjustment knob for fine adjustment of depth-of-cut (plunge base) (6) Scale for depth-of-cut fine adjustment (7) Release lever for plunge action (8) Index mark for fine adjustment (9) Scale for depth-of-cut adjustment (plunge base) (10) Slide with index mark (plunge base) (11) Depth stop (plunge base) (12) Turret stop (13) Base plate (14) Guide plate (15) Speed preselection thumbwheel (16) Knurled screw for depth stop (plunge base) (17) Tightening nut with collet (18) Router bit

(19) Lock-on button for on/off switch (20) On/off switch (21) Securing latch for removal of motor (22) Clamping lever for plunge base/non-plunge base (23) Holder for parallel guide rods (24) Adjustment knob for routing depth fine adjustment (non-plunge base) (25) Clamping lever for routing depth coarse adjustment (non-plunge base) (26) Coarse adjustment notches for non-plunge base (27) Spindle lock button (28) Open-ended spanner with width across flats of 24mm (29) Knurled screw for dust extraction adapter (2×)

(30) Dust extraction adapter (plunge base)

(32) Dust extraction adapter (non-plunge base)

(33) Intermediate ring for dust extraction adapter (non- plunge base)

(34) Scale for depth-of-cut adjustment (non-plunge base) (35) Parallel guide

(37) Wing bolt for parallel guide fine adjustment (2×)

(38) Wing bolt for parallel guide coarse adjustment (2×)

(39) Knob for parallel guide fine adjustment

(40) Adjustable fence for parallel guide

(41) Wing bolt for parallel guide rods (2×)

(42) Router compass/guide rail adapter

(43) Handle for router compass

(44) Wing bolt for router compass coarse adjustment (2×)

(45) Wing bolt for router compass fine adjustment (1×)

(46) Knob for router compass fine adjustment

(47) Centring screw for compass stop

(48) Spacer plate (part of the router compass set)

(50) SDS guide-bushing adapter (51) Fastening screw for guide-bushing adapter (2×) 1 609 92A 57S | (16.04.2021) Bosch Power ToolsEnglish | 21 (52) Release lever for guide-bushing adapter (53) Guide bushing (54) Fastening screw for guide plate (55) Centring pin (56) Fastening screws for non-plunge base

(57) Specialty hex key for routing depth fine adjustment (non-plunge base)

(58) Extraction hood for edge routing

(59) Fastening screw for extraction hood

Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range. Technical Data Router/contour router GOF 1600 CE GKF 1600 CE Article number 3 601 F24 0.. 3 601 F24 0.. Rated power input W 1600 1600 No-load speed min

10000–25000 10000–25000 Speed preselection ● ● Constant electronic control ● ● Connection for dust extraction ● ● Compatible collets mm inches 8–12

Router cage stroke mm 76 – Weight according to EPTA‑Procedure01:2014 kg 5.8 4.3 Protection class /II /II The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models. Noise/Vibration Information Noise emission values determined according to EN62841-2-17. Typically the A-weighted noise level of the power tool are: 86dB(A); sound power level 97dB(A). Uncertainty K= 3dB. Wear hearing protection! GOF 1600 CE: Vibration total values a

(triax vector sum) and uncertainty K determined according to EN62841-2-17:

(triax vector sum) and uncertainty K determined according to EN62841-2-17:

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to com- pare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value repres- ent the main applications of the power tool. However, if the power tool is used for other applications, with different ap- plication tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the oper- ator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly. Fitting u Pull the plug out of the socket before carrying out any work on the power tool. Inserting the routing motor into the plunge base/ non-plunge base (seefiguresA–B) Open the clamping lever for the plunge base/non-plunge base(22). Push the routing motor all the way into the plunge base/non- plunge base. When using the non-plunge base(3), press the clamping lever(25) and slide the routing motor(1) up or down to the required position in the non-plunge base(3), until it, with the clamping lever(25) released, engages in one of the three notches(26). Close the clamping lever of the plunge base/non-plunge base(22). Set the required routing depth (see "Setting the routing depth", page23). Separating the routing motor from the plunge unit/non- plunge base (seefigureC) Open the clamping lever for the plunge base/non-plunge base(22). Bosch Power Tools 1 609 92A 57S | (16.04.2021)22 | English Pull the routing motor all the way out and hold it in this posi- tion. Press the securing latch(21) and pull the routing motor completely out of the plunge base/non-plunge base. When using the non-plunge base(3), additionally press clamping lever(25). Inserting the router bit (seefigureD) u Wearing protective gloves while fitting and changing router bits is recommended. Router bits are available in a wide variety of designs and qualities depending on the intended application. Router bits made of high-performance high-speed steel (HSS) are suited to machining soft materials such as soft- wood and plastic. Router bits with carbide tips are especially suitable for hard and abrasive materials such as hardwood and alu- minium. Original router bits from the extensive range of Bosch ac- cessories are available from your specialist dealer. Only use undamaged and clean router bits. Use router bits with a shank diameter of12mm wherever possible. The router bit can be changed when the routing motor is mounted in the plunge base/non-plunge base. However, it is recommended to change the tool with the routing motor dis- mounted. – Remove the routing motor from the plunge base/non- plunge base. – Press and hold the spindle lock button(27)(➊). If re- quired, turn the spindle by hand until the lock engages. Actuate the spindle lock button(27) only when at a standstill. – Loosen the cap nut(17) with the open-ended spanner(28) (width across flats 24 mm) by turning it an- ticlockwise(➋). – Slide the router bit into the collet. The shank of the router bit must be immersed at least20mm into the collet. – Tighten the cap nut(17) with the open-ended spanner(28) (width across flats 24 mm) by turning it clockwise. Release the spindle lock button(27). u Do not insert a router bit with a diameter larger than50mm when the guide bushing is not mounted. These router bits will not fit through the base plate. u Do not, under any circumstances, tighten the collet with the tightening nut until a router bit has been fit- ted. The collet may otherwise become damaged. Dust/Chip Extraction The dust from materials such as lead paint, some types of wood, minerals and metal can be harmful to human health. Touching or breathing in this dust can trigger allergic reac- tions and/or cause respiratory illnesses in the user or in people in the near vicinity. Certain dusts, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative). Materials contain- ing asbestos may only be machined by specialists. – Use a dust extraction system that is suitable for the ma- terial wherever possible. – Provide good ventilation at the workplace. – It is advisable to wear a P2 filter class breathing mask. The regulations on the material being machined that apply in the country of use must be observed. u Avoid dust accumulation at the workplace. Dust can easily ignite. Fitting the dust extraction adapter on the plunge base (seefigureE) The dust extraction adapter(30) can be fitted to the front or the back using the hose connection. When the guide-bushing adapter(50) is inserted, the guide- bushing adapter may need to be rotated 180° so that the ex- traction adapter(30) does not touch the release lever(52). Fasten the dust extraction adapter(30) to the base plate(13) using the two knurled screws(29). To ensure optimum extraction, the dust extraction adapter(30) must be cleaned regularly. Fitting the dust extraction adapter on the non-plunge base (seefigureF) The dust extraction adapter(32) can be fitted to the front or the back using the hose connection. When the guide-bushing adapter(50) is inserted, fasten the extraction adapter(32) to the base plate(13) using the two knurled screws(29). For applications without the guide- bushing adapter(50), firstly mount the intermediate ring(33) to the extraction adapter(32) as shown in the fig- ure. Connecting the dust extraction system Attach an extraction hose (dia. 35 mm)(31) (accessory) to the fitted dust extraction adapter. Connect the dust extrac- tion hose(31) to a dust extractor (accessory). The power tool can be directly connected to the plug socket of a Bosch all-purpose dust extractor with remote starter. This dust extractor is started up automatically when the power tool is switched on. The dust extractor must be suitable for the material being worked. When extracting dry dust or dust that is especially detri- mental to health or carcinogenic, use a special dust ex- tractor. Operation u Products that are only sold in AUS and NZ: Use a resid- ual current device (RCD) with a nominal residual current of 30 mA or less. u Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the power tool. Power tools marked with 230V can also be operated with 220V. 1 609 92A 57S | (16.04.2021) Bosch Power ToolsEnglish | 23 Starting Operation Preselecting the speed You can preselect the required speed using the speed preselection thumbwheel(15), even during operation. 1−2 low speed 3−4 medium speed 5−6 high speed The values shown in the table are guide values. The required speed is dependent on the material and the work conditions and can be determined by practical trials. Material Router bit diameter [mm] Thumbwheel position Hardwood (beech) 4–10 12–20 22–40 5–6 3–4 1–2 Softwood (pine) 4–10 12–20 22–40 5–6 3–6 1–3 Chipboard 4–10 12–20 22–40 3–6 2–4 1–3 Plastics 4–15 16–40 2–3 1–2 Aluminium 4–15 16–40 1–2

4–10 12–20 22–40 5–6 3–4 1–2

4–10 12–20 22–40 5–6 3–6 1–3

4–10 12–20 22–40 3–6 2–4 1–3

4–10 12–20 22–40 5–6 3–4 1–2

4–10 12–20 22–40 5–6 3–6 1–3

4–10 12–20 22–40 3–6 2–4 1–3

EU Declaration of Conformity We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: * Router/contour router Article number