PFS 65 - Pistolet à peinture BOSCH - Free user manual and instructions
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USER MANUAL PFS 65 BOSCH
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Dr. Eckerhard Strötgen
Head of Product Certification
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Sprühabstand verringern
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Read all safety warnings, instructions including Material
Safety Data Sheets (MSDS), and container labels provided with the paints and solvents. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
WARNING Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Workplace safety a) Keep children and bystanders away while operating a power tool. Distractions can cause you to loose control. 2) Electrical Safety a) The plugs of power tools must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock. b) Protect the machine from rain and moisture. The penetration of water in a power tool increases the risk of electric shock. c) Do not misuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock. d) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
e) When operating the power tool in damp/moist environments is unavoidable, use a residual current device (RCD).
Use of a residual current device reduces the risk of electric shock. 3) Personal safety a) Use safety equipment. Always wear eye protection. Safety equipment such as dusk mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. 4) Use and care of the power tool a) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. b) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. c) Use the power tool, accessories and application tools etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of power tools for operations different from those intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
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Safety Warnings for Fine-spray
Systems f Keep area clean well lit and free of paint or solvent containers, rags, and other flammable materials. Spontaneous combustion may occur. Fire extinguisher equipment shall be present and working at all times. f Provide for good ventilation in the spraying area and for sufficient fresh air in the complete room. Evaporating inflammable solvents create an explosive environment. f Do not use materials with a flashpoint below 21 °C for spraying and cleaning. Use water-based materials, non-volatile hydrocarbons or similar materials. Fast evaporating solvents create an explosive environment. f Do not spray in the vicininty of ignition sources, such as static electricity sparks, open flames, pilot lights, hot objects, engines/motors, cigarettes and sparks from plugging in or unplugging power cords or operating switches. Such spark sources can ignite the spraying vicinity/environment. f Do not spray any liquid of unknown hazard potential. Unknown materials can create hazardous conditions. f Wear additional protective equipment such as appropriate protective gloves and protective masks or respirators when spraying or handling chemicals. Wearing protective equipment for the appropriate conditions reduces the exposure to hazardous substances.
f Never point the spray jet against yourself, towards other persons or animals. Keep your hands and other body parts away from the spray jet. If the spray jet should penetrate the skin, seek medical attention immediately from a doctor. The material being sprayed can even penetrate the skin through a glove and be injected into your body. f Do not treat injection as a simple cut. Highpressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately. f Be aware of possible hazards from the spray material. Observe the information on drums/tanks/tins as well as manufacturer information of the spray material, including the request to wear personal protective equipment. The manufacturer's instructions are to be observed in order to reduce the risk of fire as well as injuries caused through toxins, carcinogens, etc. f Use only nozzles/nozzle inserts specified by the manufacturer. Never spray without the nozzle protection mounted. Use of a special nozzle insert with the corresponding nozzle protection reduces the probability that a high-pressure jet penetrates the skin and injects toxins into the body. f Exercise caution when cleaning and changing nozzle inserts. If the nozzle insert should become clogged during spraying, follow the manufacturer's instructions for switching off the system and relieving the pressure before removing the nozzle. Fluids under high pressure can penetrate the skin, inject toxins into the body and lead to serious injury. f Keep the plug of the mains cord and the trigger switch of the spray gun clear of paint and other fluids. Never hold the cord by its connectors to support it. Failure to follow the instruction can lead to electric shock.
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Functional Description
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
The power tool is intended for atomising solvent-based and water-dilutable paints, finishes, primers, clear finishes, automotive finishes, staining sealers, wood sealer-preservatives, plant protectives, oil and disinfection agents. The power tool is not suitable for spraying dispersions and latex paint, caustic solutions, acidic coating materials, coating materials with granules or solids as well as spray and drip-impeding materials. Use the machine only when you can fully assess all functions and handle them without limitation, or after having received appropriate instructions.
Noise/Vibration Information
The numbering of the components shown refers to the representation of the power tool on the graphic pages. 1 Spray gun 2 Air cap 3 Union nut 4 Mark for SDS connection 5 Thumbwheel for spraying capacity 6 Hose port (spray gun) 7 Handle extension (only for 800 ml container) 8 Container for spray material, 600 ml Container for spray material, 800 ml* 9 Trigger switch 10 Suction tube with container seal 11 Nozzle 12 Nozzle seal 13 Air hose 14 SDS connector 15 Base unit 16 Holding clamp
Measured values determined according to
17 Eyelet for carrying strap
Typically the A-weighted sound pressure level of the product is 74 dB(A). Uncertainty K=3 dB.
The noise level when working can exceed 80 dB(A). Wear hearing protection!
19 Hose connection (base unit)
The hand-arm acceleration is typically below
20 Carrying strap 21 Measuring cup 22 Air filter cover *The accessories illustrated or described are not included as standard delivery.
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f Before any work on the machine itself, pull the mains plug.
Required time for 5 m2 paint application
Container capacity for spray material
EPTA-Procedure 01/2003
/II Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.
Declaration of Conformity
We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60335 according to the provisions of the directives 2004/108/EC, 98/37/EC (until Dec. 28, 2009), 2006/42/EC (from Dec. 29, 2009 on). Technical file at: Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Connecting the Air hose
(see figures A1 – A2) – Open the holding clamp 16 and unreel the air hose 13. – Remove the protective caps from both ends of the air hose. Connecting to the spray gun: – Firmly insert an SDS connector 14 of the air hose in alignment with the arrow mark into the hose port of the spray gun 6. – Turn the SDS connector until the lock can be heard to latch. Connecting the base unit: – Firmly insert the second SDS connector of the air hose in alignment with the arrow mark into the port of the base unit 19. – Turn the SDS connector until the lock can be heard to latch. Note: After use, reattach the protective hose caps to the hose ends.
Fastening the Carrying Strap
(see figure B) In order to reach all surfaces to be sprayed and maintain flexibility, you can sling on the base unit with the carrying strap 20. – Attach one strap end to each eyelet 17.
Dr. Eckerhard Strötgen
Head of Product Certification
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For spray material that needs to be diluted, proceed as follows:
Preparing for Operation f Spraying on the sides of water bodies
(lakes, rivers, etc.) or neighbouring surfaces in the direct catchment area is not permitted. When purchasing paint, varnish and spray material, pay attention to their environmental compatibility.
– Take the measuring cup 21.
– Stir the spray material thoroughly. – Fill a sufficient quantity of spray material into the spray-material container 8. (see “Filling in Spray Material”, page 21) – Dilute the spray material by 10 % with paint thinner. Examples: Amount of spray material [ml]
Preparing the Spray Surface
Note: Cover off the vicinity of the spray surface thoroughly and generously. The spray mist contaminates the environment. When spraying in enclosures, surfaces not covered can become contaminated. The spray surface must be clean, dry and grease-free. – Roughen smooth surfaces and then remove the sanding dust. Diluting Spray Material f When diluting, pay attention that the spray material and the diluting agent correspond. When using a faulty diluting agent, lumps can develop that can lead to clogging of the spray gun. Spray material
Recommended dilution
Wood preservatives, strippers, oils, finishes
Disinfectants, plant protectants
Solvent- or water-dilutable paints, primers, automobile spray paint, thick-coat finishes
– Stir the spray material thoroughly.
– Carry out a test-spray run on a test surface. (see “Spraying”, page 22) When the spraying pattern is perfect, start the spray job. or When the spraying result is not satisfactory or when no paint comes out, please continue as described under “Correction of Malfunctions” on page 24. Filling in Spray Material (see figures C1 – C2) f Before any work on the machine itself, pull the mains plug. – Unscrew the container 8 from the spray gun. – Turn the suction tube 10 so that the spray material can be sprayed with almost no residue: For spray jobs on horizontal surfaces/objects
toward the front in nozzle direction
For spray jobs overhead
toward the rear in handle direction
– Fill the spray material into the container and screw the container firmly to the spray gun.
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Starting Operation f Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V. f Pay attention that the base unit cannot draw in dust or other contamination during operation. f Make sure never to spray on the base unit.
Switching On – Plug the mains plug into a socket outlet. – Grasp the spray gun by the handle and point it at the spray surface. – Firstly, press the On/Off switch 18. – Pull the trigger switch 9 on the spray gun. Note: When the base unit is switched on, air always flows out at the nozzle 11. Switching Off – Release the trigger switch 9 and press the On/Off switch 18. – Pull the mains plug from the socket outlet.
Spraying (see figures D–E) Note: Observe the wind direction when operating the power tool outdoors. – Firstly, carry out a test-spray run and adjust the spray pattern and the spray material quantity according to the spray material. (For adjustments, see the following sections) – Make sure to hold the spray gun vertical to the spray object at a uniform clearance between 5 – 15 cm. – Begin the spraying procedure outside the target area. – Move the spray gun evenly cross-wise or upand-down, depending on the spray pattern setting. An even surface quality is achieved when the paths overlap by 4 – 5 cm. – Avoid interruptions inside the target area.
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An even movement of the spray gun results in an even surface quality.
Non-uniform clearance and spray angle lead to heavy formation of paint mist and thus to an uneven surface. – End the spraying procedure outside the target area. Never spray the container completely empty. When the suction tube no longer immerses in the spray material, the spray jet will break off, resulting in a non-uniform surface. When coating material builds up on the nozzle and air cap, clean both parts with the corresponding solvent. Adjusting the Spray Pattern (see figure F) f Never actuate the trigger switch 9 while adjusting the air cap 2. – Loosen the union nut 3. – Turn the air cap 2 to the requested position. – Firmly retighten the union nut. Air cap
A Vertical flat jet for horizontal working direction B Horizontal flat jet for vertical working direction C Round jet for corners, edges and hard to reach locations
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Adjusting the Spraying Capacity (see figure G) – To adjust the requested spraying capacity, turn the thumbwheel 5: I: Min. spraying capacity, IIII: Max. spraying capacity. Spraying capacity
Too much material on target area:
The spraying capacity must be reduced.
– Turn the thumbwheel 5 in direction I.
Not enough material on target area:
The spraying capacity must be increased.
– Turn the thumbwheel 5 in direction IIII.
Placing down the Spray Gun (see figure H)
For breaks, the spray gun can be hung in the holding clamp 16. – Hang the spray gun with the union nut 3 into the holding clamp 16.
Maintenance and Service
Maintenance and Cleaning f Before any work on the machine itself, pull the mains plug. Cleaning (see figures I–K) Proper cleaning is the requirement for flawless operation of the spray gun. Improper or lack of cleaning voids warranty claims. Always clean the spray gun and the container with the respective diluting agent (paint thinner or water) for the spray material being used.
Do not pour diluted spray material back into the original spray material drum/tin for storage.
Clean the spray gun thoroughly after having sprayed material hazardous to one's health. – Switch the base unit off and pull the trigger switch 9 of the spray gun so that the spray material can flow back into the container. – Unscrew the container 8 and empty the remaining spray material. – Fill diluting agent (paint thinner or water) into the container and screw it to the spray gun. – Shake the spray gun several times. – Switch the base unit on and spray the diluting agent into an empty material tin. – Repeat the last three steps until clear diluting agent emerges from the spray gun. – Switch the base unit off again. – Completely empty the container 8. – Check if the suction tube with the container seal 10 is free of spray material and undamaged. – Clean the outside of the container and the spray gun with a cloth moistened in paint thinner. – Unscrew the union nut 3 and the air cap 2. – Clean the nozzle 11 and the nozzle needle with diluting agent. From time to time, the nozzle seal 12 must also be cleaned. – Remove the nozzle 11 and the nozzle seal 12. If required, use a pointed object, as the nozzle seal is seated firmly to the spray gun. – Clean the nozzle seal with diluting agent. – Reinstall the nozzle seal in the spray gun. Pay attention that the groove points away from the spray gun. – Mount the nozzle onto the spray gun body and turn it to the correct position. – Mount the air cap 2 onto the nozzle and tighten with the union nut 3.
Never immerse the complete spray gun into the cleaning agent.
Changing the Air Filter (see figure L)
Never clean the nozzle and air holes of the spray gun with pointed metal objects.
– Remove the air filter cover 22.
– Change the air filter. – Remount the air filter cover.
The air filter must be replaced when soiled.
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Material Disposal Diluting agent and remainders of spray material must be disposed of in an environmentallyfriendly manner. Observe the manufacturer’s disposal information and the local regulations for disposal of hazardous waste.
Chemicals harmful to the environment may not be disposed of into soil, groundwater or bodies of water. Never pour chemicals harmful to the environment into the sewerage system!
Correction of Malfunctions
Spray material does not cover properly
Spraying capacity too low
Turning the thumbwheel 5 in
direction IIII Clearance to target area too large Reduce spray distance
Not enough spray material on tar- Apply more spray paths over target area, too few spray paths get area sprayed over target area
Spray material runs off after coating
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Too much spray material applied
Turning the thumbwheel 5 in
direction I Clearance to target area too close Increase spray distance
Viscosity of spray material too low Add original spray material
Atomisation too course
Too much fog of coating material
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Spray material applied too often over same spot
Remove spray material; reduce number of spray paths over same spot
Spraying capacity too high
Turning the thumbwheel 5 in direction I Nozzle 11 soiled
Too little pressure build-up in container 8
Screw container firmly against spray gun
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Air filter heavily soiled
Changing the Air Filter
Too much spray material applied
Turning the thumbwheel 5 in
direction I Clearance to spray surface too large
Reduce spray distance
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Not enough spray material in container
Refill spray material
Venting hole on suction tube 10 clogged
Clean suction tube and hole
Air filter heavily soiled
Changing the Air Filter
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Build-up of spray material on nozzle 11 and air cap 2
Clean nozzle and air cap
Spray material drips from the nozzle
No spray material emerges Nozzle 11 clogged from the nozzle
Suction tube 10 clogged Venting hole on suction tube 10 clogged
Clean suction tube Clean suction tube and hole
Suction tube 10 loose
Insert suction tube properly
No pressure build-up in container 8
Screw container firmly against spray gun
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools.
WARNING! Important instructions for connecting a new 3-pin plug to the 2-wire cable.
The wires in the cable are coloured according to the following code:
In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.
Do not connect the blue or brown wire to the earth terminal of the plug. Important: If for any reason the moulded plug is removed from the cable of this power tool, it must be disposed of safely.
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After-sales Service and Customer
Assistance Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.
Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: +44 (0844) 736 0109 Fax: +44 (0844) 736 0146 E-Mail: SPT-Technical.de@de.bosch.com
Spray gun, base unit, accessories and packaging should be sorted for environmental-friendly recycling. The plastic components are labelled for categorized recycling. Only for EC countries: Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Subject to change without notice.
Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: +353 (01) 4 66 67 00 Fax: +353 (01) 4 66 68 88 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: +61 (01300) 307 044 Fax: +61 (01300) 307 045 Inside New Zealand: Phone: +64 (0800) 543 353 Fax: +64 (0800) 428 570 Outside AU and NZ: Phone: +61 (03) 9541 5555 www.bosch.com.au 1 609 929 R18 | (31.1.08)
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Dossier technique auprès de :
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Expediente técnico en:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
Dr. Egbert Schneider
Senior Vice President Engineering
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Dr. Egbert Schneider
Senior Vice President Engineering
Verstuivingscapaciteit
Dr. Eckerhard Strötgen
Head of Product Certification
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Sproeier 11 versleten
Wartelmoer 3 vastdraaien
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Teknisk dossier hos:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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1 609 929 R18 | (31.1.08)
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Sprøytestrålen pulserer
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Dr. Eckerhard Strötgen
Head of Product Certification
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1 609 929 R18 | (31.1.08)
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Τεχνικός φάκελος από:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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1 609 929 R18 | (31.1.08)
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1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 R18 | (31.1.08)
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1 609 929 R18 | (31.1.08)
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Munkavégzési tanácsok
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1 609 929 R18 | (31.1.08)
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1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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1 609 929 R18 | (31.1.08)
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Dr. Egbert Schneider
Senior Vice President Engineering
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1 609 929 R18 | (31.1.08)
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EPTA-Procedure 01/2003
Dr. Eckerhard Strötgen
Head of Product Certification
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Robert Bosch SRL Bosch Service Center
Str. Horia Măcelariu Nr. 30 – 34, 013937 Bucureşti Tel. Service scule electrice: +40 (021) 4 05 75 40 Fax: +40 (021) 4 05 75 66 E-Mail: infoBSC@ro.bosch.com Tel. Consultanţă tehnică: +40 (021) 4 05 75 39 Fax: +40 (021) 4 05 75 66 E-Mail: infoBSC@ro.bosch.com www.bosch-romania.ro
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1 609 929 R18 | (31.1.08)
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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EPTA-Procedure 01/2003
Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 R18 | (31.1.08)
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 R18 | (31.1.08)
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1 609 929 R18 | (31.1.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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