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USER MANUAL PFS 55 BOSCH
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Dr. Eckerhard Strötgen
Head of Product Certification
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Read all safety warnings, instructions including Material
Safety Data Sheets (MSDS), and container labels provided with the paints and solvents. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
WARNING Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Workplace safety a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Keep children and bystanders away while operating a power tool. Distractions can cause you to loose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
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e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as dusk mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. e) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
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4) Use and care of the power tool a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Use the power tool, accessories and application tools etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of power tools for operations different from those intended could result in a hazardous situation.
Safety Warnings for Fine-spray
Systems Workplace safety f Keep area clean well lit and free of paint or solvent containers, rags, and other flammable materials. Spontaneous combustion may occur. Fire extinguisher equipment shall be present and working at all times. f Provide for good ventilation in the spraying area and for sufficient fresh air in the complete room. Evaporating inflammable solvents create an explosive environment. f Do not use materials with a flashpoint below 21 °C for spraying and cleaning. Use water-based materials, non-volatile hydrocarbons or similar materials. Fast evaporating solvents create an explosive environment. f Do not spray in the vicininty of ignition sources, such as static electricity sparks, open flames, pilot lights, hot objects, engines/motors, cigarettes and sparks from plugging in or unplugging power cords or operating switches. Such spark sources can ignite the spraying vicinity/environment. f Do not spray any liquid of unknown hazard potential. Unknown materials can create hazardous conditions.
Personal safety f Wear additional protective equipment such as appropriate protective gloves and protective masks or respirators when spraying or handling chemicals. Wearing protective equipment for the appropriate conditions reduces the exposure to hazardous substances.
5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
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20 | English f Never point the spray jet against yourself, towards other persons or animals. Keep your hands and other body parts away from the spray jet. If the spray jet should penetrate the skin, seek medical attention immediately from a doctor. The material being sprayed can even penetrate the skin through a glove and be injected into your body.
Functional Description
f Do not treat injection as a simple cut. Highpressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.
f Be aware of possible hazards from the spray material. Observe the information on drums/tanks/tins as well as manufacturer information of the spray material, including the request to wear personal protective equipment. The manufacturer's instructions are to be observed in order to reduce the risk of fire as well as injuries caused through toxins, carcinogens, etc.
Use and Handling of the Power Tool f Use only nozzles/nozzle inserts specified by the manufacturer. Never spray without the nozzle protection mounted. Use of a special nozzle insert with the corresponding nozzle protection reduces the probability that a high-pressure jet penetrates the skin and injects toxins into the body.
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
The power tool is intended for atomising solvent-based and water-dilutable paints, finishes, primers, clear finishes, automotive finishes, staining sealers, wood sealer-preservatives, plant protectives, oil and disinfection agents.
The power tool is not suitable for spraying dispersions and latex paint, caustic solutions, acidic coating materials, coating materials with granules or solids as well as spray and drip-impeding materials.
Noise/Vibration Information
Measured values determined according to EN 60745. Typically the A-weighted sound pressure level of the product is 74 dB(A). Uncertainty K=1.5 dB. The noise level when working can exceed 80 dB(A). Wear hearing protection! The hand-arm acceleration is typically below 2.5 m/s2.
f Exercise caution when cleaning and changing nozzle inserts. If the nozzle insert should become clogged during spraying, follow the manufacturer's instructions for switching off the system and relieving the pressure before removing the nozzle. Fluids under high pressure can penetrate the skin, inject toxins into the body and lead to serious injury. f Keep the plug of the mains cord and the trigger switch of the spray gun clear of paint and other fluids. Never hold the cord by its connectors to support it. Failure to follow the instruction can lead to electric shock.
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The numbering of the components shown refers to the representation of the power tool on the graphic pages. 1 Electrical unit
Required time for 5 m paint application
Container capacity for spray material
EPTA-Procedure 01/2003
4 SDS release button
5 Mains cable 6 Handle extension (only for 800 ml container) 7 Screw for air-filter cover 8 Air filter 9 Spray gun 10 Suction tube with container seal 11 Container for spray material, 600 ml Container for spray material, 800 ml* 12 Vent cover
/II Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.
Declaration of Conformity
15 Thumbwheel for spraying capacity
We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60745 according to the provisions of the directives
2004/108/EC, 98/37/EC (until Dec. 28, 2009), 2006/42/EC (from Dec. 29, 2009 on).
17 Venting hose 18 Venting valve 19 Membrane 20 Nozzle 21 Nozzle seal 22 Measuring cup *The accessories illustrated or described are not included as standard delivery.
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Assembly f Before any work on the machine itself, pull the mains plug.
Mounting the Spray Gun and the Electrical Unit (see figures A1 – A2)
Connecting the Electrical Unit with the Spray Gun – Insert the spray gun 9 onto the electrical unit 1 until it can be heard to engage. Removing the Electrical Unit – Press and hold the two red SDS release buttons 4 and pull the spray gun 9 out of the electrical unit.
Preparing for Operation f Spraying on the sides of water bodies (lakes, rivers, etc.) or neighbouring surfaces in the direct catchment area is not permitted. When purchasing paint, varnish and spray material, pay attention to their environmental compatibility.
Diluting Spray Material f When diluting, pay attention that the spray material and the diluting agent correspond.
When using a faulty diluting agent, lumps can develop that can lead to clogging of the spray gun. Spray material
Recommended dilution
Wood preservatives, strippers, oils, finishes
Disinfectants, plant protectants
Solvent- or water-dilutable paints, primers, automobile spray paint, thick-coat finishes
At least 10 % diluted
For spray material that needs to be diluted, proceed as follows:
– Take the measuring cup 22. – Stir the spray material thoroughly. – Fill a sufficient quantity of spray material into the spray-material container 11. (siehe “Filling in Spray Material”, Seite 23) – Dilute the spray material by 10 % with paint thinner. Examples: Amount of spray material [ml] Paint thinner [ml]
Preparing the Spray Surface
Note: Cover off the vicinity of the spray surface thoroughly and generously. The spray mist contaminates the environment. When spraying in enclosures, surfaces not covered can become contaminated. The spray surface must be clean, dry and grease-free. – Roughen smooth surfaces and then remove the sanding dust.
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– Stir the spray material thoroughly.
– Carry out a test-spray run on a test surface. (see “Spraying”, page 23) When the spraying pattern is perfect, start the spray job. or When the spraying result is not satisfactory or when no paint comes out, please continue as described under “Correction of Malfunctions” on page 25.
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Filling in Spray Material (see figures B1 – B2) f Before any work on the machine itself, pull the mains plug. – Unscrew the container 11 from the spray gun. – Turn the suction tube 10 so that the spray material can be sprayed with almost no residue: For spray jobs on horizontal surfaces /objects
toward the front in nozzle direction
For spray jobs overhead
toward the rear in handle direction
– Fill the spray material into the container and screw the container firmly to the spray gun.
Starting Operation f Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V. f Pay attention that the power tool cannot draw in dust or other contamination during operation.
Switching On – Plug the mains plug into a socket outlet. – Grasp the power tool and point it at the spray surface. The power tool is equipped with a two-step trigger switch 16. The first step starts the turbine. The second step transports the spraying material. – Pull the trigger switch 16 until spraying material starts to come out.
Spraying (see figures C–D) Note: Observe the wind direction when operating the power tool outdoors. – Firstly, carry out a test-spray run and adjust the spray pattern and the spray material quantity according to the spray material. (For adjustments, see the following sections) – Make sure to hold the spray gun vertical to the spray object at a uniform clearance between 5 – 15 cm. – Begin the spraying procedure outside the target area. – Move the spray gun evenly cross-wise or upand-down, depending on the spray pattern setting. An even surface quality is achieved when the paths overlap by 4 – 5 cm. – Avoid interruptions inside the target area. An even movement of the spray gun results in an even surface quality. Non-uniform clearance and spray angle lead to heavy formation of paint mist and thus to an uneven surface. – End the spraying procedure outside the target area. Never spray the container completely empty. When the suction tube no longer immerses in the spray material, the spray jet will break off, resulting in a non-uniform surface. When coating material builds up on the nozzle and air cap, clean both parts with the corresponding solvent. Note: Only place down the power tool on a level and clean surface so that it can not tip over.
– Release the trigger switch 16. – Pull the mains plug from the socket outlet.
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Adjusting the Spray Pattern (see figure E) f Never actuate the trigger switch 16 while adjusting the air cap 13. – Loosen the union nut 14. – Turn the air cap 13 to the requested position. – Firmly retighten the union nut. Air cap
A Vertical flat jet for horizontal working direction B Horizontal flat jet for vertical working direction C Round jet for corners, edges and hard to reach locations
Adjusting the Spraying Capacity (see figure F)
– To adjust the requested spraying capacity, turn the thumbwheel 15: –: Min. spraying capacity, +: Max. spraying capacity. Spraying capacity
Too much material on tar- The spraying caget area: pacity must be reduced.
– Turn the thumbwheel 15 in direction –. Not enough material on target area:
The spraying capacity must be increased.
– Turn the thumbwheel 15 in direction +.
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Maintenance and Service
Maintenance and Cleaning f Before any work on the machine itself, pull the mains plug. f Never immerse the electrical unit into solvent or water. Clean the housing using only a moist cloth. Cleaning (see figures H–I) Proper cleaning is the requirement for flawless operation of the spray gun. Improper or lack of cleaning voids warranty claims. Always clean the spray gun and the container with the respective diluting agent (paint thinner or water) for the spray material being used. Never clean the nozzle and air holes of the spray gun with pointed metal objects. Do not pour diluted spray material back into the original spray material drum/tin for storage. Clean the spray gun thoroughly after having sprayed material hazardous to one's health. – Unplug the mains plug and pull the trigger switch 16 so that the spraying material can flow back into the container. – Remove the electrical unit. (see page 22) – Unscrew the container 11 and empty the remaining spray material. – Fill diluting agent (paint thinner or water) into the container and screw it to the spray gun. – Shake the spray gun several times. – Connect the spray gun to the electrical unit again. (see page 22) – Plug the mains plug into a socket outlet, pull the trigger switch and spray the diluting agent into an empty material tin. – Repeat the process until clear diluting agent emerges from the spray gun. – Unplug the mains plug and remove the electrical unit. – Completely empty the container 11. – Check if the suction tube with the container seal 10 is free of spray material and undamaged.
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– Clean the outside of the container and the spray gun with a cloth moistened in paint thinner. – Unscrew the union nut 14 and the air cap 13. – Clean the nozzle 20 and the nozzle needle with diluting agent. From time to time, the nozzle seal 21 must also be cleaned.
– After cleaning, reinsert the membrane again first. Pay attention that the longer rod faces upward.
– Screw the venting valve on again. – Afterwards, attach the venting hose to the valve first, then at the top on the spray gun. – Reattach the vent cover again. Changing the Air Filter (see figure L)
– Remove the nozzle 20 and the nozzle seal 21.
If required, use a pointed object, as the nozzle seal is seated firmly to the spray gun. – Clean the nozzle seal with diluting agent. – Reinstall the nozzle seal in the spray gun. Pay attention that the groove points away from the spray gun. – Mount the nozzle onto the spray gun body and turn it to the correct position. – Mount the air cap 13 onto the nozzle and tighten with the union nut 14.
Note: Never operate the powr tool without the air filter. Without the air filter, dirt/contamination can be drawn in and can influence the operation of the power tool.
Cleaning the Venting Hose (see figure G)
When the venting hose 17 is contaminated with spraying material, it must be cleaned.
Diluting agent and remainders of spray material must be disposed of in an environmentallyfriendly manner. Observe the manufacturer’s disposal information and the local regulations for disposal of hazardous waste.
Remove the vent cover 12.
Pull off the venting hose 17. Unscrew the venting valve 18. Remove the membrane 19. Clean the venting hose, the venting valve and the membrane with an appropriate paint thinner.
The air filter must be replaced when soiled.
Remove the air filter cover 3. Replace the air filter. Reattach the air filter cover and screw in the screw again.
Chemicals harmful to the environment may not be disposed of into soil, groundwater or bodies of water. Never pour chemicals harmful to the environment into the sewerage system!
Correction of Malfunctions
Spray material does not cover properly
Spraying capacity too low
Turning the thumbwheel 15 in direction +
Clearance to target area too large
Reduce spray distance
Not enough spray material on target area, too few spray paths sprayed over target area
Apply more spray paths over target area
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
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Spray material runs off after coating
Too much spray material applied
Turning the thumbwheel 15 in direction –
Clearance to target area too close
Increase spray distance
Viscosity of spray material too low
Add original spray material
Spray material applied too often over Remove spray material; reduce same spot number of spray paths over same spot
Atomisation too course
Spraying capacity too high
Turning the thumbwheel 15 in direction –
Too little pressure build-up in container 11
Screw container firmly against spray gun
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Air filter heavily soiled
Too much fog of coating Too much spray material applied material
Changing the Air Filter
Turning the thumbwheel 15 in direction –
Clearance to spray surface too large Reduce spray distance
Spray material drips from the nozzle
No spray material emerges from the nozzle
Not enough spray material in container
Refill spray material
Venting hole on suction tube 10 clogged
Clean suction tube and hole
Air filter heavily soiled
Changing the Air Filter
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Build-up of spray material on nozzle
Clean nozzle and air cap
Tighten union nut 14
Suction tube 10 clogged
Venting hole on suction tube 10 clogged
Clean suction tube and hole
Suction tube 10 loose
Insert suction tube properly
No pressure build-up in container 11 Screw container firmly against spray gun
Spray material too viscous
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Thin down the spray material by
10% again and carry out a testspray run
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If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools.
Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: +353 (01) 4 66 67 00 Fax: +353 (01) 4 66 68 88
In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.
WARNING! Important instructions for connecting a new 3-pin plug to the 2-wire cable. The wires in the cable are coloured according to the following code:
Do not connect the blue or brown wire to the earth terminal of the plug.
Important: If for any reason the moulded plug is removed from the cable of this power tool, it must be disposed of safely.
After-sales Service and Customer Assistance
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.
Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: +44 (0844) 736 0109 Fax: +44 (0844) 736 0146 E-Mail: SPT-Technical.de@de.bosch.com Bosch Power Tools
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: +61 (01300) 307 044 Fax: +61 (01300) 307 045 Inside New Zealand: Phone: +64 (0800) 543 353 Fax: +64 (0800) 428 570 Outside AU and NZ: Phone: +61 (03) 9541 5555 www.bosch.com.au
Spray gun, electrical unit, accessories and packaging should be sorted for environmental-friendly recycling. The plastic components are labelled for categorized recycling. Only for EC countries: Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Subject to change without notice.
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Teknisk dossier hos:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 120 Monday, February 18, 2008 2:16 PM Bosch Power Tools
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OBJ_BUCH-670-001.book Page 123 Monday, February 18, 2008 2:16 PM Suomi | 123
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OBJ_BUCH-670-001.book Page 125 Monday, February 18, 2008 2:16 PM Eλληνικά | 125
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OBJ_BUCH-670-001.book Page 129 Monday, February 18, 2008 2:16 PM Eλληνικά | 129
Τεχνικός φάκελος από:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 L54 | (18.2.08)
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OBJ_BUCH-670-001.book Page 140 Monday, February 18, 2008 2:16 PM
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 154 Monday, February 18, 2008 2:16 PM Bosch Power Tools
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Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 173 Monday, February 18, 2008 2:16 PM Slovensky | 173
OBJ_BUCH-670-001.book Page 174 Monday, February 18, 2008 2:16 PM
Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 188 Monday, February 18, 2008 2:16 PM
OBJ_BUCH-670-001.book Page 189 Monday, February 18, 2008 2:16 PM Magyar | 189
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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EPTA-Procedure 01/2003
Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 223 Monday, February 18, 2008 2:16 PM Română | 223
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Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 243 Monday, February 18, 2008 2:16 PM Srpski | 243
Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 253 Monday, February 18, 2008 2:16 PM Slovensko | 253
EPTA-Procedure 01/2003
Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 L54 | (18.2.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-670-001.book Page 273 Monday, February 18, 2008 2:16 PM Eesti | 273
Dr. Eckerhard Strötgen
Head of Product Certification
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Tehniskais pamatojums no:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
OBJ_BUCH-670-001.book Page 285 Monday, February 18, 2008 2:16 PM Latviešu | 285
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Dr. Eckerhard Strötgen
Head of Product Certification