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USER MANUAL PFS 105E BOSCH
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Technische Unterlagen bei:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Sprühstrahl pulsiert
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Read all safety warnings, instructions including Material
Safety Data Sheets (MSDS), and container labels provided with the paints and solvents. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
WARNING Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Workplace safety a) Keep children and bystanders away while operating a power tool. Distractions can cause you to loose control. 2) Electrical Safety a) The plugs of power tools must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock. b) Protect the machine from rain and moisture. The penetration of water in a power tool increases the risk of electric shock. c) Do not misuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock. d) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. e) When operating the power tool in damp/moist environments is unavoidable, use a residual current device (RCD). Use of a residual current device reduces the risk of electric shock.
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3) Personal safety a) Use safety equipment. Always wear eye protection. Safety equipment such as dusk mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
4) Use and care of the power tool a) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. b) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. c) Use the power tool, accessories and application tools etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of power tools for operations different from those intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Safety Warnings for Fine-spray
Systems f Keep area clean well lit and free of paint or solvent containers, rags, and other flammable materials. Spontaneous combustion may occur. Fire extinguisher equipment shall be present and working at all times. f Provide for good ventilation in the spraying area and for sufficient fresh air in the complete room. Evaporating inflammable solvents create an explosive environment.
OBJ_BUCH-420-001.book Page 19 Tuesday, February 12, 2008 8:15 AM English | 19 f Do not use materials with a flashpoint below 21 °C for spraying and cleaning. Use water-based materials, non-volatile hydrocarbons or similar materials. Fast evaporating solvents create an explosive environment. f Do not spray in the vicininty of ignition sources, such as static electricity sparks, open flames, pilot lights, hot objects, engines/motors, cigarettes and sparks from plugging in or unplugging power cords or operating switches. Such spark sources can ignite the spraying vicinity/environment. f Do not spray any liquid of unknown hazard potential. Unknown materials can create hazardous conditions. f Wear additional protective equipment such as appropriate protective gloves and protective masks or respirators when spraying or handling chemicals. Wearing protective equipment for the appropriate conditions reduces the exposure to hazardous substances.
f Never point the spray jet against yourself, towards other persons or animals. Keep your hands and other body parts away from the spray jet. If the spray jet should penetrate the skin, seek medical attention immediately from a doctor. The material being sprayed can even penetrate the skin through a glove and be injected into your body.
f Be aware of possible hazards from the spray material. Observe the information on drums/tanks/tins as well as manufacturer information of the spray material, including the request to wear personal protective equipment. The manufacturer's instructions are to be observed in order to reduce the risk of fire as well as injuries caused through toxins, carcinogens, etc. f Use only nozzles/nozzle inserts specified by the manufacturer. Never spray without the nozzle protection mounted. Use of a special nozzle insert with the corresponding nozzle protection reduces the probability that a high-pressure jet penetrates the skin and injects toxins into the body. f Exercise caution when cleaning and changing nozzle inserts. If the nozzle insert should become clogged during spraying, follow the manufacturer's instructions for switching off the system and relieving the pressure before removing the nozzle. Fluids under high pressure can penetrate the skin, inject toxins into the body and lead to serious injury. f Keep the plug of the mains cord and the trigger switch of the spray gun clear of paint and other fluids. Never hold the cord by its connectors to support it. Failure to follow the instruction can lead to electric shock.
f Do not treat injection as a simple cut. Highpressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.
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Functional Description
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
The power tool is intended for atomising solvent-based and water-dilutable paints, finishes, primers, clear finishes, automotive finishes, staining sealers, wood sealer-preservatives, plant protectives, oil and disinfection agents. The power tool is not suitable for spraying dispersions and latex paint, caustic solutions, acidic coating materials, coating materials with granules or solids as well as spray and drip-impeding materials. Use the machine only when you can fully assess all functions and handle them without limitation, or after having received appropriate instructions.
The numbering of the components shown refers to the representation of the power tool on the graphic pages. 1 Spray gun 2 Air cap 3 Union nut 4 Mark for SDS connection 5 Thumbwheel for spraying capacity 6 Hose port (spray gun) 7 Handle extension (only for 800 ml container) 8 Container for spray material, 800 ml Container for spray material, 600 ml* 9 Trigger switch 10 Suction tube with container seal green: for 800 ml container white: for 600 ml container* 11 Nozzle 12 Nozzle seal 13 Air hose
Noise/Vibration Information
Measured values determined according to
Typically the A-weighted sound pressure level of the product is 74 dB(A). Uncertainty K=1,5 dB.
The noise level when working can exceed 80 dB(A). Wear hearing protection!
17 Set-down port for spray gun
The hand-arm acceleration is typically below
16 Control knob for On/Off and air-flow control
18 Hose connection (base unit) 19 Handle 20 Accessory compartment 21 Air filter cover 22 Measuring cup *The accessories illustrated or described are not included as standard delivery.
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f Before any work on the machine itself, pull the mains plug.
Required time for 5 m2 paint application
Container capacity for spray material
EPTA-Procedure 01/2003
/II Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.
Declaration of Conformity
We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60335 according to the provisions of the directives 2004/108/EC, 98/37/EC (until Dec. 28, 2009), 2006/42/EC (from Dec. 29, 2009 on).
Connecting the Air hose
(see figures A1 – A2) – Take the air hose 13 out of the accessory compartment 20. – Remove the protective caps from both ends of the air hose. Connecting to the spray gun: – Firmly insert an SDS connector 14 of the air hose in alignment with the arrow mark into the hose port of the spray gun 6. – Turn the SDS connector until the lock can be heard to latch. Connecting the base unit: – Firmly insert the second SDS connector of the air hose in alignment with the arrow mark into the port of the base unit 18. – Turn the SDS connector until the lock can be heard to latch. Note: After use, reattach the protective hose caps to the hose ends.
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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For spray material that needs to be diluted, proceed as follows:
Preparing for Operation f Spraying on the sides of water bodies
(lakes, rivers, etc.) or neighbouring surfaces in the direct catchment area is not permitted. When purchasing paint, varnish and spray material, pay attention to their environmental compatibility.
– Take the measuring cup 22.
– Stir the spray material thoroughly. – Fill a sufficient quantity of spray material into the spray-material container 8. (siehe “Filling in Spray Material”, Seite 22) – Dilute the spray material by 10 % with paint thinner. Examples: Amount of spray material [ml]
Preparing the Spray Surface
Note: Cover off the vicinity of the spray surface thoroughly and generously. The spray mist contaminates the environment. When spraying in enclosures, surfaces not covered can become contaminated. The spray surface must be clean, dry and grease-free. – Roughen smooth surfaces and then remove the sanding dust. Diluting Spray Material f When diluting, pay attention that the spray material and the diluting agent correspond. When using a faulty diluting agent, lumps can develop that can lead to clogging of the spray gun. Spray material
Recommended dilution
Wood preservatives, strippers, oils, finishes
Disinfectants, plant protectants
Solvent- or water-dilutable paints, primers, automobile spray paint, thick-coat finishes
At least 10 % diluted
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– Stir the spray material thoroughly.
– Carry out a test-spray run on a test surface. (see “Spraying”, page 23) When the spraying pattern is perfect, start the spray job. or When the spraying result is not satisfactory or when no paint comes out, please continue as described under “Correction of Malfunctions” on page 26. Filling in Spray Material (see figures C1 – C2) f Before any work on the machine itself, pull the mains plug. – Unscrew the container 8 from the spray gun. – Turn the suction tube 10 so that the spray material can be sprayed with almost no residue: For spray jobs on hori- toward the front zontal surfaces/ in nozzle direction objects For spray jobs overhead
toward the rear in handle direction
– Fill the spray material into the container and screw the container firmly to the spray gun.
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Starting Operation f Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V. f During operation, the base unit must always stand horizontally on a level surface. Never tilt the base unit or set it upright when switched on. f Pay attention that the base unit cannot draw in dust or other contamination during operation. f Make sure never to spray on the base unit.
Switching On – Always place the base unit horizontally on a level and clean surface. – Plug the mains plug into a socket outlet. – Grasp the spray gun by the handle and point it at the spray surface. – For switching on, turn the control knob 16 on the base unit toward the right to the stop. It is recommended to start with the maximum air flow. (“Adjusting the Air Flow”, see page 24) – Pull the trigger switch 9 on the spray gun. Note: When the base unit is switched on, air always flows out at the nozzle 11. Switching Off – Release the trigger switch 9 and turn the control knob 16 toward the left to the stop. – Place down the spray gun in the set-down port 17. – Pull the mains plug from the socket outlet.
Spraying (see figures D–E) Note: Observe the wind direction when operating the power tool outdoors. – Firstly, carry out a test-spray run and adjust the spray pattern and the spray material quantity according to the spray material. (For adjustments, see the following sections) – Make sure to hold the spray gun vertical to the spray object at a uniform clearance between 5 – 15 cm. – Begin the spraying procedure outside the target area. – Move the spray gun evenly cross-wise or upand-down, depending on the spray pattern setting. An even surface quality is achieved when the paths overlap by 4 – 5 cm. – Avoid interruptions inside the target area. An even movement of the spray gun results in an even surface quality. Non-uniform clearance and spray angle lead to heavy formation of paint mist and thus to an uneven surface. – End the spraying procedure outside the target area. Never spray the container completely empty. When the suction tube no longer immerses in the spray material, the spray jet will break off, resulting in a non-uniform surface. When coating material builds up on the nozzle and air cap, clean both parts with the corresponding solvent.
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Adjusting the Spray Pattern (see figure F)
Adjusting the Air Flow (see figure H)
f Never actuate the trigger switch 9 while adjusting the air cap 2.
– Turn control knob 16 to adjust the air flow and the pressure for the spray material being used.
– Loosen the union nut 3.
– Turn the air cap 2 to the requested position. – Firmly retighten the union nut. Air cap
A Vertical flat jet for horizontal working direction B Horizontal flat jet for vertical working direction
It is recommended to start with the maximum air flow.
Too much fog of coating material:
The air flow must be reduced.
– Turn control knob 16 toward the left.
C Round jet for corners, edges and hard to reach locations
Atomisation too coarse:
Adjusting the Spraying Capacity (see figure G)
Too much material on tar- The spraying caget area: pacity must be reduced.
– Turn the thumbwheel 5 in direction I. Not enough material on target area:
The spraying capacity must be increased.
The air flow must be increased.
– Turn control knob 16 toward the right.
– To adjust the requested spraying capacity, turn the thumbwheel 5:
I: Min. spraying capacity, IIII: Max. spraying capacity. Spraying capacity
The filled spray gun or a closed container with spray material can be placed in the set-down port 17 for transport. The holding fixture retains the spray gun firmly in the set-down port. Spray material cannot run out. – Place down the spray gun on the set-down port and push in against the resistance until tightly seated.
– Turn the thumbwheel 5 in direction IIII.
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Maintenance and Service
Maintenance and Cleaning f Before any work on the machine itself, pull the mains plug. Cleaning (see figures I–K) Proper cleaning is the requirement for flawless operation of the spray gun. Improper or lack of cleaning voids warranty claims. Always clean the spray gun and the container with the respective diluting agent (paint thinner or water) for the spray material being used.
From time to time, the nozzle seal 12 must also be cleaned.
– Remove the nozzle 11 and the nozzle seal 12. If required, use a pointed object, as the nozzle seal is seated firmly to the spray gun. – Clean the nozzle seal with diluting agent. – Reinstall the nozzle seal in the spray gun. Pay attention that the groove points away from the spray gun. – Mount the nozzle onto the spray gun body and turn it to the correct position. – Mount the air cap 2 onto the nozzle and tighten with the union nut 3.
Never immerse the complete spray gun into the cleaning agent.
Changing the Air Filter (see figure L)
Never clean the nozzle and air holes of the spray gun with pointed metal objects.
– Remove the air filter cover 21.
– Change the air filter. – Remount the air filter cover.
Do not pour diluted spray material back into the original spray material drum/tin for storage.
Clean the spray gun thoroughly after having sprayed material hazardous to one's health. – Switch the base unit off and pull the trigger switch 9 of the spray gun so that the spray material can flow back into the container. – Unscrew the container 8 and empty the remaining spray material. – Fill diluting agent (paint thinner or water) into the container and screw it to the spray gun. – Shake the spray gun several times. – Switch the base unit on and spray the diluting agent into an empty material tin. – Repeat the last three steps until clear diluting agent emerges from the spray gun. – Switch the base unit off again. – Completely empty the container 8. – Check if the suction tube with the container seal 10 is free of spray material and undamaged. – Clean the outside of the container and the spray gun with a cloth moistened in paint thinner. – Unscrew the union nut 3 and the air cap 2. – Clean the nozzle 11 and the nozzle needle with diluting agent.
The air filter must be replaced when soiled.
Diluting agent and remainders of spray material must be disposed of in an environmentallyfriendly manner. Observe the manufacturer’s disposal information and the local regulations for disposal of hazardous waste. Chemicals harmful to the environment may not be disposed of into soil, groundwater or bodies of water. Never pour chemicals harmful to the environment into the sewerage system!
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Correction of Malfunctions
Spray material does not cover properly
Spraying capacity too low
Turning the thumbwheel 5 in
direction IIII Clearance to target area too large Reduce spray distance
Not enough spray material on tar- Apply more spray paths over target area, too few spray paths get area sprayed over target area
Spray material runs off after coating
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Too much spray material applied
Turning the thumbwheel 5 in
direction I Clearance to target area too close Increase spray distance
Viscosity of spray material too low Add original spray material
Atomisation too course
Spray material applied too often over same spot
Remove spray material; reduce number of spray paths over same spot
Spraying capacity too high
Turning the thumbwheel 5 in
direction I Air flow too low
Turn control knob 16 toward the right
Too little pressure build-up in con- Screw container firmly against tainer 8 spray gun
Too much fog of coating material
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Air filter heavily soiled
Changing the Air Filter
Too much spray material applied
Turning the thumbwheel 5 in
direction I Clearance to spray surface too large
Reduce spray distance
Viscosity of spray material too low Reduce air flow; turn control knob
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Not enough spray material in con- Refill spray material tainer
Spray material drips from the nozzle
Venting hole on suction tube 10 clogged
Clean suction tube and hole
Air filter heavily soiled
Changing the Air Filter
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
Build-up of spray material on noz- Clean nozzle and air cap zle 11 and air cap 2
No spray material emerges Control knob 16 for air-flow control turned too far to the left from the nozzle
No pressure build-up in container 8
Turn control knob 16 toward the right
Screw container firmly against spray gun
Suction tube 10 loose
Insert suction tube properly
Suction tube 10 clogged
Venting hole on suction tube 10 clogged
Clean suction tube and hole
Spray material too viscous
Thin down the spray material by
10% again and carry out a testspray run
If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools.
WARNING! Important instructions for connecting a new 3-pin plug to the 2-wire cable.
The wires in the cable are coloured according to the following code:
In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.
Do not connect the blue or brown wire to the earth terminal of the plug.
Important: If for any reason the moulded plug is removed from the cable of this power tool, it must be disposed of safely.
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After-sales Service and Customer Assistance
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.
Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: +44 (0844) 736 0109 Fax: +44 (0844) 736 0146 E-Mail: SPT-Technical.de@de.bosch.com
Spray gun, base unit, accessories and packaging should be sorted for environmental-friendly recycling. The plastic components are labelled for categorized recycling. Only for EC countries: Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Subject to change without notice.
Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: +353 (01) 4 66 67 00 Fax: +353 (01) 4 66 68 88 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: +61 (01300) 307 044 Fax: +61 (01300) 307 045 Inside New Zealand: Phone: +64 (0800) 543 353 Fax: +64 (0800) 428 570 Outside AU and NZ: Phone: +61 (03) 9541 5555 www.bosch.com.au 1 609 929 L50 | (12.2.08)
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-420-001.book Page 55 Tuesday, February 12, 2008 8:15 AM Dr. Eckerhard Strötgen
Head of Product Certification
Dr. Egbert Schneider
Senior Vice President Engineering
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Dr. Eckerhard Strötgen
Head of Product Certification
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OBJ_BUCH-420-001.book Page 78 Tuesday, February 12, 2008 8:15 AM Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Spuitstraal pulseert
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Head of Product Certification
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Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Teknik belgelerin bulunduğu merkez:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 L50 | (12.2.08)
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
1 609 929 L50 | (12.2.08)
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OBJ_BUCH-420-001.book Page 221 Tuesday, February 12, 2008 8:15 AM Română | 221
Documentaţie tehnică la:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
EPTA-Procedure 01/2003
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OBJ_BUCH-420-001.book Page 223 Tuesday, February 12, 2008 8:15 AM Română | 223
OBJ_BUCH-420-001.book Page 224 Tuesday, February 12, 2008 8:15 AM Bosch Power Tools
OBJ_BUCH-420-001.book Page 225 Tuesday, February 12, 2008 8:15 AM Română | 225
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OBJ_BUCH-420-001.book Page 227 Tuesday, February 12, 2008 8:15 AM Română | 227
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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EPTA-Procedure 01/2003
Dr. Egbert Schneider
Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Tehniline toimik saadaval aadressil:
Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering
Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification
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Dr. Eckerhard Strötgen
Head of Product Certification