0 607 350 199 - Sander BOSCH - Free user manual and instructions

USER MANUAL 0 607 350 199 BOSCH

OBJ_BUCH-1326-005.book Page 2 Monday, October 10, 2016 3:12 PM3 | 1 609 92A 39N | (10.10.16) Bosch Power Tools

OBJ_BUCH-1326-005.book Page 3 Monday, October 10, 2016 3:12 PM1 609 92A 39N | (10.10.16) Bosch Power Tools 4 |

OBJ_BUCH-1326-005.book Page 4 Monday, October 10, 2016 3:12 PM5 | 1 609 92A 39N | (10.10.16) Bosch Power Tools

Revolutions or motions per minute No-load speed bar psi bar pounds per square inch Air pressure l/s cfm Litres per second cubic feet/minute Air consumption dB Decibel Unit of relative loud- ness QC Quick-change chuck Tool holder Symbol for hexagon socket Symbol for external drive UNF US fine thread (Unified National Fine Thread Series)

NPT Whitworth thread National pipe thread Connecting thread Symbol Meaning OBJ_BUCH-1326-005.book Page 16 Monday, October 10, 2016 3:12 PMEnglish | 17 Bosch Power Tools 1 609 92A 39N | (10.10.16) Technical Data The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN ISO 11148 and may be used to compare one pneumatic tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main ap- plications of the pneumatic tool. However if the pneumatic tool is used for different applications, with different accesso- ries or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the expo- sure level over the total working period. An exact estimation of the level of exposure to vibration should also take into account the times when the pneumatic tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintaining the pneu- matic tool and the accessories, keeping the hands warm, or- ganisation of work patterns. Declaration of Conformity We declare under our sole responsibility that the product de- scribed under “Technical data” complies with all applicable provisions of the directive 2006/42/EC including its amend- ments and is in conformity with the following standards: EN ISO 11148-8. Technical file (2006/42/EC) at: Robert Bosch Power Tools GmbH, PT/ECS, 70538 Stuttgart, GERMANY Robert Bosch Power Tools GmbH 70538 Stuttgart, GERMANY Stuttgart, 01.01.2017 Assembly Connecting the Air Supply (see figureA) Ensure that the air pressure is not lower than 6.3 bar (91 psi) because the pneumatic tool is designed for this operating pressure. For maximum performance, the values for the inner hose di- ameter as well as the connection threads must be adhered to as listed in the “Technical Data” Table. To maintain the full performance, only use hoses with a maximum length of 4 m. The compressed air supplied should be free of foreign materi- al and moisture to protect the tool from damage, contamina- tion, and the formation of rust. Note: The use of a compressed-air maintenance unit is neces- sary. This ensures proper function of the pneumatic tools. Observe the operating instructions of the maintenance unit. All fittings, connecting lines and hoses must be dimensioned for the pressure and the required air volume. Pneumatic Random Orbit Sander Article number 0 607 350 ... ... 198 ... 199 ... 200 No-load speed n

Stroke mm 2.5 5.0 2.5 Sanding sheetØ mm 80 150 150 Max. working pressure for tool bar psi

Thread size of hose connection

1/4" NPT 1/4" NPT 1/4" NPT

Inner diameter of hose mm 10 10 10 Air consumption at no-load l/s cfm

Weight according to EPTA-Procedure 01:2014

(triax vector sum) and uncertainty K determined according to EN 28927:

Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-1326-005.book Page 17 Monday, October 10, 2016 3:12 PM18 | English 1 609 92A 39N | (10.10.16) Bosch Power Tools Avoid restrictions in the air supply, e.g., from pinching, kink- ing, or stretching! When in doubt, check the pressure at the air inlet with a pres- sure gauge with the pneumatic tool switched on. Connecting the Air Supply to the Pneumatic Tool – Screw hose fitting 4 into the connection socket at air inlet

To avoid damage to interior valve components of the pneu- matic tool when screwing hose fitting 4 in or out, it is rec- ommended to counter-hold the projecting connection socket of air intake 3 with an open-end wrench (size 19 mm). – Place the supply-air hose 14 with the appropriate clutch 12 onto the hose fitting 4. Note: Always mount the supply-air hose to the pneumatic tool first, then to the maintenance unit. Exhaust-air Guidance (seefigure B) With exhaust-air guidance, the exhaust air can be diverted through an exhaust-air hose away from your workplace, while at the same time achieving optimal sound-proofing. Addition- ally, your working conditions are improved, as your workplace can no longer be contaminated though oil-containing air and dispersed dust or chips. – Unscrew the silencer at air outlet 2 and replace it with a hose fitting 4. – Loosen hose clamp 13 of the exhaust-air hose 15, mount the exhaust-air hose to hose fitting 4 and retighten the hose clamp. Changing the Tool Use only flawless tool bits that are not worn. Defective tool bits can break, for example, and cause injury or dam- age. Replacing the Sanding Sheet – When attaching a new sanding sheet, remove any dust or debris from the sanding plate 9, e. g., with a brush. The surface of the sanding plate 9 is fitted with Velcro backing for quick and easy fastening of sanding sheets with Velcro ad- hesion. – Press the sanding sheet 10 firmly against the bottom side of the sanding plate 9. – 0 607 350 199|... 200: Make sure that the punched holes in the sanding sheet are directly over the holes in the sanding plate to ensure optimum dust extraction. Selecting the Sanding Sheet Depending on the material to be worked and the required rate of material removal, different sanding sheets are available: Material Application Grain size –Paint –Varnish – Filling compound –Filler For sanding off paint coarse 40

For sanding primer (e. g., for removing brush dashes, drops of paint and paint run) medium 80

For final sanding of primers before coating fine 180

Expert for Wood – All wooden materials (e. g., hardwood, soft- wood, chipboard, build- ing board) Best for Wood –Hardwood –Particle Board –Building board – Metal materials For coarse-sanding, e. g. of rough, unplaned beams and boards coarse 40

For face sanding and planing small irregularities medium 80

For finish and fine sanding of wood fine 180

OBJ_BUCH-1326-005.book Page 18 Monday, October 10, 2016 3:12 PMEnglish | 19 Bosch Power Tools 1 609 92A 39N | (10.10.16) Selection of the Sanding Plate The pneumatic tool can be equipped with sanding plates of different hardness depending on the application: – Sanding plate, extra soft: Suitable for polishing and sensi- tive sanding, incl. on convex surfaces. – Soft sanding plate: Suitable for all sanding applications and general-purpose use. – Hard sanding plate: Suitable for high sanding capacity on flat surfaces. Replacing the Sanding Plate Note: Replace a damaged sanding plate 9 immediately. – Pull off the sanding sheet 10. – Slide the open-end spanner 7 under the height-adjustable extraction hood 6 and hold the grinder spindle in place with the open-end spanner. – Turn the sanding plate 9 counterclockwise from the grind- er spindle. Remove the washer 8, place it on the new sand- ing plate and turn the plate on again clockwise with the washer. 0 607 350 199|... 200: The second washer 8 can be used additionally so that the random orbit sander does not adhere to the workpiece when the dust extraction is activated. Dust/Chip Extraction Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treat- ment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. – As far as possible, use a dust extraction system suita- ble for the material. – Provide for good ventilation of the working place. – It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked. Prevent dust accumulation at the workplace. Dusts can easily ignite. Sanding without dust extraction (0 607 350 198) – Use sanding sheets with no holes. External Dust Extraction (0 607 350 199|... 200) – Connect the extraction hose (accessory) directly to the dust extraction 11. The vacuum cleaner must be suitable for the material being worked. When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special vacuum cleaner. Operation Starting Operation The pneumatic tool works optimally at a working pressure of

6.3 bar (91 psi), measured at the air inlet when the pneumat-

ic tool is switched on. Remove application tools before you start operating the pneumatic tool. An application tool which is left at- tached to a rotating part of the power tool may result in in- jury. Note: If the pneumatic tool does not start, e.g. after an ex- tended period of rest, interrupt the air supply and turn the sanding plate 9 repeatedly. This will eliminate adhesive forc- es. To save energy, only switch the pneumatic tool on when you are using it. –To switch on the pneumatic tool, press the on/off switch 1 down and keep it pressed during operation. –To switch off the pneumatic tool, release the On/Off switch 1. Preselecting the Speed (see figure C) With the speed regulator 5 you can preselect the required speed also during operation. The required speed depends on the material and the working conditions and can be determined through practical testing. – Automotive paint – Masonry, stone – Marble –Granite –Ceramic –Glass –Plexiglas –Glass-fibre plastics For pre-sanding coarse 80 For shaping and braking edges medium 100

For final sanding and forming fine 180

For polish-sanding and rounding off edges very fine 600

Material Application Grain size –For maximum speed, slide the speed regula- tor 5 away from the connection socket 3. –For minimum speed, slide the speed regulator 5 towards the connection socket 3. OBJ_BUCH-1326-005.book Page 19 Monday, October 10, 2016 3:12 PM20 | English 1 609 92A 39N | (10.10.16) Bosch Power Tools Working Advice Always wait until the pneumatic tool has come to a complete stop before placing it down. Make sure that self-adhesive sanding sheets are fitted concentrically on the sanding plate. In case of an interruption of the air supply or reduced operating pressure, switch the pneumatic tool off. Check the operating pressure and start again when the op- erating pressure is optimal. Sudden loads cause a sharp drop in speed or a complete stop, yet do not cause damage to the motor. Sanding Surfaces – Switch the pneumatic tool on, place the entire sanding sur- face on the surface to be sanded and move it over the workpiece with moderate pressure. The material removal rate and sanding result are primarily de- termined by the choice of sanding sheet, the pre-selected speed and the contact pressure. Only immaculate sanding sheets will deliver good sanding performance and protect the pneumatic tool. Pay attention to apply uniform sanding pressure; this increas- es the working life of the sanding sheets. Excessively increasing the contact pressure will not lead to in- creased sanding performance, rather it will cause more se- vere wear of the pneumatic tool and of the sanding sheet. A sanding sheet that has been used for metal should not be used for other materials. Use only original Bosch sanding accessories. Rough Sanding – Attach a sanding sheet with coarse grain. – Apply only light pressure to the pneumatic tool so that it runs at higher speed and a higher material removal rate is achieved. Fine Sanding – Attach a sanding sheet with fine grain. – Move the pneumatic tool with moderate pressure flat on the workpiece in a circular motion or alternately along and across it. Do not tilt the pneumatic tool in order to avoid sanding through the workpiece, e.g. veneers. You can reduce the sanding plate speed by lightly varying the contact pressure or changing the speed, although the random orbit motion is retained. – Switch the pneumatic tool off after completing operation. Maintenance and Service Maintenance and Cleaning Have maintenance and repair work carried out only through qualified persons. This will ensure that the safe- ty of the pneumatic tool is maintained. Regularly measure the no-load speed of the grinder spindle. If the measured value of the specified no-load speed exceeds n

(Unified National Fine Thread Series)

(Unified National Fine Thread Series)

Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-1326-005.book Page 238 Monday, October 10, 2016 3:12 PM中文 | 239 Bosch Power Tools 1 609 92A 39N | (10.10.16)

UNF US fine thread (Unified National Fine Thread Series)

NPT Whitworth thread National pipe thread

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Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-1326-005.book Page 260 Monday, October 10, 2016 3:12 PM | 261 Bosch Power Tools 1 609 92A 39N | (10.10.16)

OBJ_BUCH-1326-005.book Page 261 Monday, October 10, 2016 3:12 PM262 | 1 609 92A 39N | (10.10.16) Bosch Power Tools

OBJ_BUCH-1326-005.book Page 262 Monday, October 10, 2016 3:12 PM | 263 Bosch Power Tools 1 609 92A 39N | (10.10.16)

1/4" NPT1/4" NPT1/4" NPT

(Unified National Fine Thread Series)

National pipe thread

1/4" NPT1/4" NPT1/4" NPT

(Unified National Fine Thread Series)