Smart Drive XL - Garage door Schellenberg - Free user manual and instructions

Product type	Garage door opener
Brand	Schellenberg
Model	Smart Drive XL
Category	Garage door
Power supply	220-240 V AC, 50/60 Hz
Nominal power	245 W
Standby power	7 W
Maximum force	1000 N
Travel speed	0.15 m/s
Lighting	LED 12 V DC, duration 3 min
Radio frequency	868.4 MHz
Transmission power	10 mW max.
Operating temperature	-20°C to +40°C
Max door surface	14 m²
Protection rating	IP20 (dry indoor use)
Compatible door type	Sectional and tilt-up with spring compensation
Main functions	Portable transmitter control, end limit adjustment, force adjustment, Smart Home compatibility
Safety	Obstacle detection, force cut-off, optional light barrier, emergency release
Maintenance and cleaning	Monthly check of emergency release, cut power before maintenance
Warranty	6 years (Smart Drive XL)
Optional accessories	Light barrier, wall switch, wicket door contact, Smart Home device

Frequently Asked Questions - Smart Drive XL Schellenberg

What is the maximum force of the opener?

The maximum force is 1000 N for the Smart Drive XL model. At the factory, it is set to value 2, but can be adjusted (values 1 to 3) as needed. Note: a force higher than the factory setting may exceed legal safety limits.

Can I use the opener with an unbalanced door?

No, the garage door must be perfectly balanced before installation. Check that the compensating springs are correctly adjusted: lift the door to about 1 meter and release it; it should neither rise nor fall. An unbalanced door can cause serious injury. Call a professional to adjust the springs.

How to adjust the end limits?

The end limit adjustment is described in the manual (section C). Use the upper and lower limit stops to set the door stop positions. Proceed step by step: move the door manually, then lock the stops. An emergency stop is possible during adjustment. Make sure the door stops correctly at the ends.

What to do in case of power outage?

Use the manual emergency release (supplied release cable) to open or close the door manually. For garages without additional access, an emergency release (rotary handle or lock) is necessary to prevent trapping. After power returns, re-engage the opener.

How to program a new portable transmitter?

Programming is explained in section B of the manual. For a new transmitter, press the learning button on the motor, then press the transmitter key. The number of channels (2 or 4) depends on the transmitter model (ref. 60930/60931). You can also delete all transmitters or reset the transmitter to factory settings.

What is the force adjustment procedure?

The force adjustment is done via the motor (section E). Values range from 1 (reduced) to 3 (increased), with factory value being 2. After changing the force to 3, an expert check is mandatory to verify compliance with maximum permitted force limits (EN 13241-1, EN 12453). Too high a force can cause serious injury.

Is the opener compatible with a Smart Home system?

Yes, the Smart Drive XL can be connected to a Schellenberg Smart Home system (see section D6). You must install a photoelectric sensor (light barrier) before any use via Smart Home, and ensure that no person or object is in the door's travel path. Remote control must be used within direct line of sight of the door.

How to install a light barrier?

The light barrier (ref. 60030) is connected to the terminals provided on the opener (section D1). Follow the wiring diagram in the manual. It improves safety by detecting obstacles in the closing area. After installation, verify that the door reverses when an obstacle of 50 mm height is present.

What to do if the door stops mid-movement?

This may indicate an obstacle, a force problem, or an end limit issue. First check that no object is blocking the door. If the door is balanced, try increasing the force (force adjustment, value 3). If the problem persists, contact a qualified installer. Never force the door manually without unplugging the opener.

What is the warranty of the Smart Drive XL?

The manufacturer's warranty is 6 years from the date of purchase for the Smart Drive XL model (Smart Drive L: 4 years). Excluded are damages due to normal wear, improper installation, modifications by third parties, or force majeure. Keep the proof of purchase for any claim.

USER MANUAL Smart Drive XL Schellenberg

Exterior view of a modern office building (no signage)

DE GB FR NL PL IT ES PT CZ SK HU HR SI RO
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INHALTSVERZEICHNIS

Safety and instructions 13

General safety instructions 13

Proper use.... 13

Qualification of the installer 13

Before installation 14

Safety instructions for installation 14

Safety instructions for commissioning 14

Safety instructions for operation 15

Safety instructions for operation in a smart home system 15

Safety instructions for maintenance, repair and cleaning 15

Battery safety information 15

Force setting safety information.... 16

Warranty conditions 17

EU Declaration of Conformity 17

Legend for scope of delivery 18

Technical data 18

Required tools 201

Scope of delivery....201

A Installation 202

A1 Rail installation 202

A2 Ceiling installation 204

A3 Door and gate installation 210

B Configuring the handheld transmitter 214

B1 Door and gate control 214

B2 Separate lighting control or second motor 216

C End position ad justment 219

C1 Safety stop during end position adjustment 221

D Optional accessories 221

D1 Connection for light barrier 222

D2 Connection for wall button/key switch 222

D3 Connection for additional garage lighting 223

D4 Connection for smartphone garage door opener 223

D5 Connection for wicket door contact 223

D6 Pairing with smart home system.... 224

E Force setting.... 225

F Erasing the handheld transmitter 226

F1 Erasing the handheld transmitter 226

F2 Setting the handheld transmitter to factory default 227

F3 Deleting the handheld transmitter from the drive unit 227

SAFETY AND INSTRUCTIONS

Dear customer,

Please read these instructions carefully before installing and commissioning your garage door drive.

The installation should be carried out by a suitable trained technician. Faulty installation or self-executed repairs may result in injuries, death and material damage during installation. Follow all instructions for your own

safety and keep this instruction manual. Inform any user of any potentially hazards which arise in conjunction with this garage door drive. In the event of a change of ownership, pass these instructions on to the new owner.

This manual is the original operating instructions (or translation of the original operating instructions for foreign-language manuals) within the meaning of EC Directive 2006/42/EC. For safe operation and maintenance of the door system, the following documents must be readily available:

■ These operating instructions
■ The operating instructions for the garage door
■ Test book

GENERAL SAFETY INSTRUCTIONS

■ The garage door drive and packaging are not toys. Keep them away from children. There is a risk of injury and asphyxiation.
■ The garage door drive may not be opened or altered.
■ The garage door drive is maintenance-free and requires no special care.
- Check the garage door drive for any damage and check that all accessories are included prior to installation.
- Check that the door system runs smoothly and check for icing in winter at regular intervals.
- If you have technical queries relating to your garage door drive, please contact our customer service.
- The garage door drive must not be used or assembled by children and persons who are not in a position to use the product safely and with caution due to physical, mental or sensory impairments. Children may not play with the garage door drive. The garage door drive can be used by children of 8 years and above, as well as by persons with limited physical, sensory or mental capacities, or those lacking in knowledge and experience, if they are supervised or have been instructed on the safe use of the product and understand the hazards involved. Cleaning and user maintenance on the product must not be performed by children without adult supervision.

PROPER USE

• Only use the garage door drive for the purpose for which it was built and designed! Any other use is considered to be improper use!
• The garage door drive is provided exclusively for pulsed operation of sectional and overhead doors with spring compensation.
  ■ The garage door drive is suitable exclusively for private/non-commercial use.
• The garage door drive is suitable exclusively for use in dry environments.
• Door systems which only have one safety device (e.g. force reversal system), may only be operated when visible to the operator.
• The garage door drive may not be used with doors that do not have an anti-fall device.
  ■ The garage door drive may not be used non-stop.
• Damage resulting from failure to adhere to these safety instructions shall invalidate the warranty. We accept no liability for resulting damages!

QUALIFICATION OF THE INSTALLER

The installation, commissioning, maintenance and repair may only be carried out a by competent person/company and in accordance with this instruction manual.

• The garage door drive was designed and manufactured in accordance with local regulations. The installer must be familiar with the local provisions in relation to the installation of the garage door drive.
• Unqualified people or personnel who do not know the occupational safety standards for automatic doors and gates may under no circumstances carry out installation work or intervene in the garage door drive.

- People who disregard the applicable safety standard for installation and maintenance are liable for damage, injuries, costs, expenses or claims arising from this disregard for the safety standards.

BEFORE INSTALLATION

■The garage door drive is not designed for operation of stiff doors.
- Check that the door can be opened and closed easily by hand.
- Check that the compensation springs have been set correctly by lifting the door approx. one metre and then letting it go. The door may not move upwards or downwards from this position.
■ The compensation springs on the garage door may only be readjusted by a competent person.
- The garage ceiling must be suitable for installation of the garage door drive. Check whether additional fastening components are required.

SAFETY INSTRUCTIONS FOR INSTALLATION

• During installation work, all applicable provisions for occupational safety and all applicable provisions for operating electrical devices must be followed. The required national guidelines must also be observed.
• Follow the instructions and information in this installation manual. If you are ever unsure during installation, contact our customer service (see back page).
• Potential hazards within the meaning of DIN EN 13241-1 can be eliminated by installing the product as per this instruction manual.
• Electrical connection work may only be carried out by a trained electrician.
• The garage door should be balanced. Immovable or stiff doors must be repaired. When unbalanced, garage doors, door springs, cables, pulleys, supports and rails are placed under extreme stress, which can result in serious injuries. Try not to detach, move or realign the door. Seek out a suitable trained technician.
• For garages without additional access, an emergency release for the rotary handle (item no. 60553) or an emergency release lock (item no. 60511) is required. These devices prevent you from being locked out of the garage in the event of a defect or power cut.
• Before fitting the garage door drive, remove any existing locks and locking devices as per the assembly instructions for the garage door in order to ensure unencumbered use of the garage door drive.
• Install all optional operating elements (e.g. key switch (item no. 25101, 25102) or wall button (item no. 60060)) at a height of at least 1.5 m and within sight of the garage door, but away from moving parts and out of the reach of children.
• Affix the anti-pinching warning labels in a clearly visible location or near the switch.
• Affix the manual release sticker near the garage door drive.
  ■ Before commissioning your garage door drive, ensure that there are no obstacles in the travel path of the door.
• Read the instructions carefully.
• During installation, adhere to the minimum distances shown in the figures.
• Drilling dust, dirt or shavings must not enter the garage door drive head or rail system. Cover these components carefully during installation work.

SAFETY INSTRUCTIONS FOR COMMISSIONING

• Check your power connection. The values must match the values given in this operating manual. This information is also found on the nameplate of the garage door drive.
• The power connection in the garage must comply with local provisions.
• Check the safety functions of the garage door drive as follows:

Place an object (e.g. a piece of wood) measuring approx. 50 mm in height under the main closing edge of the garage door. Allow the door to lower. When the door comes into contact with the obstacle, the garage door drive must reverse and give way to the object.

• For extra safety, use an optional light barrier (item no. 60030) and check the automatic safety reversing function at regular intervals.
  ■ After the test run, the safety device (obstacle detection system with force reversal, light barrier) must be checked.

- The commissioning of the end product or combination by Alfred Schellenberg GmbH is prohibited until conformity of the end product or combination of garage door drive and garage door has been proven based on the applicable standards, specifications and/or guidelines. In case of doubt, a specialist installation company should be engaged (see enclosed declaration of conformity).

SAFETY INSTRUCTIONS FOR OPERATION

■ A faulty obstacle safety system can result in material damage, serious injuries or even death.
- Ensure that the garage door is fully open and is in the rest position before driving or walking into or out of the garage.
- Ensure that the garage door is fully closed after leaving the garage.
- When using the emergency release, be aware that the open garage door can suddenly drop due to weak or broken springs.
- Do not allow children to play with the garage door drive, including handheld transmitters. Keep the handheld transmitters out of the reach of children.
- Watch the moving door. No one may stop in the hazard zone of the garage door until the door is fully open or closed.
- Only use the garage door drive when it is within your sight if it has only one safety device.
■ Never stand under the open door.
■ Never reach into the guide rail when the door is moving.
- Never apply mains voltage (230 V/50 Hz) across the connection terminals of the garage door drive.
■ Storing the handheld transmitter in your trouser pocket or handbag may lead to unintentional false triggering of the handheld transmitter and thus undesired movement of the door.

SAFETY INSTRUCTIONS FOR OPERATION IN A SMART HOME SYSTEM

• Please run the garagedoor system only in sight.
  ■ Before operation in a smart home system, please install a light barrier!
  ■ Before operation please make sure that no person or object is located in the driveway.
• When using automated processes through a smart home system, always ensure that no one is standing in the gate's path and install a second safety device (e.g. a light barrier art. no.: 60030)

SAFETY INSTRUCTIONS FOR MAINTENANCE, REPAIR AND CLEANING

During cleaning, maintenance and replacement of parts, the garage door drive must be disconnected from the mains.

• Test the system regularly. Cables, springs and supports in particular should be checked for signs of wear, damage or imbalance. Do not use the garage door drive if a repair or change of settings is required.
• Children may not clean or repair the garage door drive without supervision.
• Any required adjustment may only be carried out by a competent person.
• Check the function of the emergency release on a monthly basis.
• If there is a defect, a competent person must immediately be called in for the testing/repair.
• If there is a defect in the mains connection line, it must be replaced by a trained electrician.

BATTERY SAFETY INFORMATION

• Pay attention to the pole markings plus (+) and minus (-) and make sure that you insert the batteries correctly into the product.
• Only use batteries that are suitable for the respective product.
• Used batteries must be sent for recycling in accordance with the local disposal regulations. Mask the plus (+) pole.

WARNING! Keep batteries out of reach of children and pets.

Swallowing a battery could have life-threatening consequences. See a doctor immediately if needed,

even you only suspect a battery may have been swallowed.

■ Never charge batteries.
- Batteries must not be deformed, damaged, disassembled, opened or short-circuited.
- Batteries must not be exposed to heat, fire or any type of liquid.
- Should a battery be leaking, make sure that the liquid does not come into contact with your skin or eyes. In the event of contact with the liquid, rinse the affected area with water and see a doctor.

FORCE SETTING SAFETY INFORMATION

The factory-set forces (value 2) on the drive unit are designed for smooth operation of the corresponding standard gates; the forces exerted in the factory setting should generally be sufficient to fully open and close the relevant gate. In the factory setting, the drive unit complies with the legal requirements as well as those prescribed in the applicable standards (such as EN 13241-1, EN 12453, EN 60335-2-95) for the operating forces and thus the maximum permissible force limits.

If necessary, the forces exerted by the drive unit can also be reduced (value 1) or increased (value 3) using the procedure outlined below.

Note

This must be carried out if, for example, the „gate open“ or „gate closed“ end stop is not reached with the factory setting (value 2); the setting for the maximum force – as described below – must then be gradually increased until the respective end stop is reached.

Furthermore, the operating behaviour of the gate could deteriorate during the course of its service life (e.g. due to a decline in the spring tension). It may then become necessary to adjust the forces in order to prevent the need for manual operation to open or close the gate, as this would pose a safety risk (e.g. gate crash) for people and objects.

However

WARNING:

An increased force setting which deviates from the factory setting (value 2) could lead to severe personal injuries or even death as well as property damage!

An increased force setting which deviates from the factory setting affects the forces exerted by the drive unit to open and close the gate. Changing the factory setting could lead to the risk of serious or even fatal personal injury as well as the risk of property damage (e.g. jamming or crushing of objects or persons in the gate area), since an increased force setting which deviates from the factory setting could cause the aforementioned maximum permissible force limits to be exceeded. Therefore:

Note:

After each adjustment of the force setting (value 3) which deviates from the factory setting (value 2), compliance with the force limits specified by law and the relevant standards must be checked, approved and documented by a qualified person in order to rule out the outlined danger to life and limb as well as objects.

WARRANTY CONDITIONS

We guarantee that our products are free from material and manufacturing errors. The following is excluded from the warranty. Damage caused by:

■ normal, use-induced wear
- improper installation, connection, operation or treatment
■ acts of nature beyond human control or other external influences
■ improper maintenance and repair by third parties
■ technical alterations by third parties

In the event of a warranty claim, we will carry out repairs at our discretion or replace the product with an equivalent SCHELLENBERG product. The warranty period is not extended on account of replacement or repair of the device! You must present proof of purchase in order to invoke the warranty. When returning the device, please enclose a copy of the receipt and a description of the deficiency encountered.

Your Schellenberg product comes with a 4 year (SmartDrive L) / 6 year (SmartDrive XL) warranty, starting from the date of purchase. This manufacturer's warranty does not affect your statutory rights under current legislation, including special safeguards for consumers. The warranty neither waives nor limits your statutory warranty rights.

EU DECLARATION OF CONFORMITY

The garage door drive (60923, 60918 / 60924, 60919) meets the applicable requirements of European and national regulations. Conformity has been demonstrated. The full EU Declaration of Conformity document can be found at: http://www.schellenberg.de (under 'Download-Center', in the 'Service' tab).

A current EU Declaration of Conformity is enclosed with this garage door drive.

Do not discard with household waste! The garage door drive is recyclable and can be returned to a recycling centre or household electrical waste collection point.

Machinery Directive 2006/42/EC

Radio Equipment Directive 2014/53/EU (RED)

RoHS Directive 2011/65/EU

EMC Directive 2014/30/EU

LEGEND FOR SCOPE OF DELIVERY

A Rail incl. chain	M M6 hexagon screw
B Connection rails	N Door mounting piece
C Central rails	O Door arm (coupling rod)
D End rail	P “Short” collar stud with cotter pin
E Wall mount	Q Manual door release cable
F Garage door drive	R Upper end stop (limit block)
G Drive adapter	S Drilling screws
H Bracket	T Handheld transmitter
I M6 hexagon nut	U Power cord
J “Long” collar stud with cotter pin	V Wall mount (Handheld transmitter)
K Rail holder	W Interior switch
L Ceiling mounting bracket	X Light barrier

Fastening material for the door and wall is not included in the scope of delivery.

TECHNICAL DATA

Smart DRIVE L / Smart DRIVE XL
Item no. 60923, 60918 / 60924, 60919
Operating voltage 220 V–240 V AC 50/60 Hz
Rated output 200 W / 245 W
Standby consumption 5 W / 7 W
Maximum force 600 N / 1000 N
Speed 0.15 m/s
Lighting LED 12 V DC
Burn time 3 min.
Radio frequency 868.4 MHz
Signal strength max. 10 mW
Ambient temperature	-20°C to +40°C
Max. door size	10 m^2 / 14 m^2
Protection class	IP 20. Only for dry indoor rooms.
Protection class
Handheld transmitter
Item no. 60930 / 60931
Model/type	Wireless handheld transmitter, 868 2-channel/4-channel
Radio frequency 868,4 MHz
Signal strength max. 10 dBm / 10 mW
Power supply	3 V DC
Battery type	CR2032 (lithium battery)
Protection class	IP 20. Only for dry indoor rooms.
Ambient temperature	-10°C to +55°C

TABLE DES MATIÈRES

CONDITIONS DE GARANTIE

DÉCLARATION DE CONFORMITÉ UE

Directive Machines 2006/42/CE

Directive RoHS 2011/65/UE

Directive CEM 2014/30/UE

LÉGENDE DU CONTENU DE LA LIVRAISON

A Rail avec chaîne

I Écrou hexagonal M6

I Tuerca hexagonal M6

J Perno de unión "largo" con clavija

K Soporte del raíl

SEGURANÇA E INDICAÇÕES

Estimado/a cliente,

SIGURANTĂ ȘI INSTRUCTIUNI

GARANTIJAS NOSACĪJUMI

Enne monteerimist 154

A2 Lae monteerimine 204

A3 Ukse monteerimine 210

ÜLDISED OHUTUSJUHISED

INNEHÅLLSFÖRTECKNING

SIGURNOST I INFORMACIJE

Poštovani kupče,

Pažljivo pročitajte upute prije montaže i rada pogona za garažna vrata. Instalaciju treba izvršiti odgovarajuće stručno lice. Neispravna instalacija ili samostalno izvedene popravke mogu tokom rada dovesti do povreda, smrti, te materijalnih oštećenja. Zbog svoje vlastite sigurnosti, poštujte sve napomene i sačuvajte ove upute za montažu.

2.

graph TD
    A["Start"] --> B["F"]
    B --> C["G"]
    C --> D["Assembly Step"]
    D --> E["Final Assembly H"]
    E --> F["I"]
    F --> G["10 mm Scale Indicator"]
    style A fill:#f9f,stroke:#333
    style G fill:#ccf,stroke:#333

1. 

1. 

1. 

1. 

1. 

1. 

Technical line drawing of a saw cutting through a metal frame (no text or symbols)

Technical line drawing of a pair of saw cutting a metal bar (no text or symbols)

1. 

Technical illustration of two metal bracket components with circular holes, showing checkmark indicators (no text or symbols present)

1. 

* not included

A3

1. 

2.

1. 

1. 

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

5.

Technical line drawing of a rope knot being lifted by a lifting hook (no text or symbols)

1. 

Mechanical diagram showing a rope being lifted by a hook, with no text or symbols present.

1. 

B

B1
1.

graph LR
    A["Device with SCHELLENBERG logo"] --> B["Switch"]
    B --> C["Power outlet U"]
    C --> D["Output U with power plug"]

1. 

1. 

2 sec.

1. 

graph TD
    A["3x"] --> B["SCHELLENBERG"]
    B --> C["SCHELLENBERG"]
    C --> D["SCHELLENBERG"]
    D --> E["SET UP CODE DOWN"]
    D --> F["SET UP CODE DOWN"]

B2

Line drawing of a cylindrical object with a label 'SCHELLENBERG 50' on its side (no other text or symbols)

Simple line drawing of a cylindrical object with a label 'SCHELLENBERG 50' and no additional text or symbols.

1.

2.

GB Press both buttons at the same time for 2 seconds.

1. 

graph TD
    A["SET"] --> B["UP"]
    B --> C["CODE"]
    C --> D["DOWN"]
    D --> E["Output"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

1. 

D1

D2

Art.-Nr. 60060

Illustration of a refrigerator with wireless signal icons and house symbols (no text or labels)

Art.-Nr. 21000

SMART FRIENDS SYSTEM

Art.-Nr. 26000

E

1.

SCHELLENBERG

6 sec.

Pure geometric diagram of a 3D cube with black and white faces, no text or symbols present

2.

OPTION A

OPTION B

F

F1

1.

F2

1.

GB Press both buttons at the same time for 12 seconds.

F3

1.

graph LR
    A["SET"] --> B["UP"]
    B --> C["CODE"]
    C --> D["DOWN"]
    E["SCHELLENBERG"] --> F["→"]
    G["6 sec."] --> H["SCHELLENBERG"]
    H --> I["SET"]
    I --> J["UP"]
    J --> K["CODE"]
    K --> L["DOWN"]

SCHELLENBERG