GRIT GI 100 EF - Grinder Fein - Free user manual and instructions
Find the device manual for free GRIT GI 100 EF Fein in PDF.
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| Product type | Belt grinder (belt sander) |
| Brand | Fein |
| Model | GRIT GI 100 EF |
| No-load speed | 3000 rpm |
| Sound pressure level (no-load) | 81 dB(A) |
| Sound pressure level (under load) | 91 dB(A) |
| Sound intensity level (no-load) | 91 dB(A) |
| Sound intensity level (under load) | 100 dB(A) |
| Overload protection | Automatic shut-off in case of heavy load, restart after cooling (approx. 15 min) |
| Emergency stop | Red emergency stop button |
| Safety devices | Upper protective cover, front cover, side cover, spark guard, protective screen |
| Intended use | Polishing and sanding of metals in weather-protected areas |
| Regular maintenance | Daily lubrication at indicated points; cleaning ventilation slots with compressed air |
| User-replaceable parts | Sanding belt, protective screen |
| Dust extraction connection | Tubing for dust extraction |
| Caution | Hot surface, mandatory wearing of protective equipment (gloves, goggles, mask, hearing protection) |
| Warranty | In accordance with legal regulations and manufacturer's warranty statement |
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USER MANUAL GRIT GI 100 EF Fein
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Technical illustration of an electric motor connected to a cable, showing internal components and wiring (no text or symbols)GI100 (**) 7 902 ...
GI100EF (**) 7 902 ...
GI1002V (**) 7 902 ...
| GI100 (**) | GI100 (**) | GI100EF (**) | GI1002V (**) | GI1002V (**) | |
| 7 902 ... 7 902 ... 7 902 ... 7 902 ... | |||||
| n | /min 2 880 3 450 2 880 2 880 3 450 | ||||
| P_1 | W | 1 | 5 | 0 | 1 |
| UV 3 x 400 | 3 x 440 | 1 x 230 | 3 x 230 | ||
| 3~ | 3~ | 1~ | 3~ | ||
| fHz 50 60 50 50 60 | |||||
| v_0 | m/s 23 27 23 23 27 | ||||
| kg 28 28 28 28 28 | |||||
| I_1 | mm 1 000 1 000 1 000 1 000 1 000 | ||||
| I_2 | m | m | 1 | 0 | 0 |
| 1 | 1 | 1 | |||
text_image
de 7 pt 37 tr 68 sl 99 et 132 th 163 en 12 el 42 hu 73 sr 104 lt 137 ja 169 fr 17 da 48 cs 78 hr 109 lv 142 hi 174 it 22 no 53 sk 83 ru 114 zh(CM) 147 ar 183 nl 27 sv 58 pl 88 uk 120 zh(CK) 153 es 32 fi 63 ro 94 bg 126 ko 158The machine may only be operated by specialised personnel or instructed persons.
Utilisation prévue.
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Illustration of hands using a tool to cut or trim a piece, no text or symbols present
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5 100 mm
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6 22 3xTranslation of the Original Instructions.
Symbols, abbreviations and terms used.
The symbols in the Instruction Manual and on the machine shall aide in directing your attention to possible hazardous situations when working with this machine.
| Symbol, character | Explanation |
 | Do not touch the rotating parts of the machine. |
 | Observe the instructions in the text or graphic opposite! |
   | Make sure to read the enclosed documents such as the Instruction Manual and the General Safety Instructions. |
 | Before commencing this working step, pull the mains plug out of the socket. Otherwise there may be danger of injury caused by unintentional starting of the machine. |
   | Use eye protection during operation. |
 | Use ear protection during operation. |
  | Use a dust mask during operation. |
 | Use protective gloves during operation. |
 | Danger warning |
 | Confirms the conformity of the power tool with the directives of the European Community. |
 | Confirms the conformity of the power tool with the directives of Great Britain (England, Wales, Scotland). |
 | Worn out machine and other electrotechnical and electrical products should be sorted separately for environmental-friendly recycling. |
| 3~ Mains supply: three-phase alternating current | |
| 1~ Mains supply: single-phase alternating current | |
 | Switching on |
 | Switching off |
| ### | Rotation direction |
| ### | Product with basic insulation plus additional insulation on touchable, conductive parts connected to the protective conductor. |
 | Applies only for China:The duration of environmental protection under normal use of the product is 10 years. |
| (**) May contain numbers and letters | |
| (Ax - Zx) Marking for internal purposes | |
| Character Unit of measurement, international | Unit of measurement, national | Explanation | |
| v_0 | m/s m/s Sanding-belt | speed | |
| n | /min, min ^-1 , rpm, r/min | rpm No-load speed | |
| P_1 | W | W | P o w |
| UV | V | R | a t e |
| fHz Hz Frequency | |||
| l_1 | mm | mm | Sanding-belt length |
| l_2 | mm | mm | Sanding-belt width |
| kg | kg | Weight according to EPTA-Procedure 01 | |
| m, s, kg, A, mm, V, W, Hz, N, °C, dB, min, m/s2 | m, s, kg, A, mm, V, W, Hz, N, °C, dB, min, m/s2 | Basic and derived units of measurement from the international system of units SI. | |
For your safety.
Do not use this machine before you have thoroughly read and completely understood these operating instructions, including the figures, specifications, and safety regulations.
Please also observe the relevant national industrial safety regulations (e.g. in Germany: BGV A2, BGR 500).
Non-observance of the safety instructions in the said documentation can lead to an electric shock, burns and/or severe injuries.
This Instruction Manual should be kept for later use and enclosed with the power tool, should it be passed on or sold.
Intended use of the machine.
This machine is intended for grinding metal materials using the grinding belts and accessories recommended by FEIN in weather-protected environments.
Special safety instructions.
Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. Where appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
While working, do not wear loose clothing, jewellery or open, long hair. Despite protective devices, loose objects can be snagged or caught by moving parts and lead to injury.
Do not use worn, torn or heavily clogged grinding belts. Handle grinding belts carefully and store them according to the manufacturer's instructions. Do not bend or fold grinding belts! Damaged grinding belts can tear, be flung away and injure someone.
Do not use grinding belts or other accessories which are not specifically designed and recommended by the power tool manufacturer. Safe operation is not ensured merely because a grinding belt or accessory fits your machine.
Always use the protective devices attached on the machine. The protective devices must be securely mounted to the machine in order to achieve maximum safety. The protective devices are supposed to protect the user from grinding particles thrown from the machine and from accidental contact with the grinding belt.
Warning! Danger of fire and explosion! When grinding metals (e.g., aluminium or magnesium), dust develops that may be combustible or explosive. Do not operate the machine near flammable materials. Sparks could cause these materials to ignite.
Pay attention that other persons are not put at risk from sparking. Remove flammable materials in close vicinity. Sparking occurs when grinding metal.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
The workpiece must always lie securely on the grinding rest and the stop. Workpieces that are too small or too thin may not be worked. Danger of injury from workpieces being thrown from the machine.
The surface being worked can become very hot. Do not touch it with your hands.
Never touch the running grinding belt. Danger of injury.
In situations of danger, immediately press the safety pushbutton. The machine runs on for approx. 50 seconds.
Clean the ventilation openings on the power tool at regular intervals using non-metal tools. The blower of the motor draws dust into the housing. An excessive accumulation of metallic dust can cause an electrical hazard.
Ensure that the machine is positioned securely and horizontal. Serious injuries can be caused if the machine tips over during operation.
The mains plug of the machine may be mounted only by a qualified electrician. The protective conductor in the mains socket outlet must be connected with the protective earthing of the mains supply.
Pull out the mains plug for maintenance and repair!
Switching the machine on unintentionally can lead to serious injuries.
Have the electrical safety of the machine checked regularly in accordance with statutory regulations. For machines that have not been checked, there may be danger of electrical shock!
Check the rotation direction of the motor before starting the operation of the machine for the first time. If the rotation direction of the motor is incorrect, the workpiece can be thrown from the machine and cause an accident. The rotation direction may be changed only by a qualifiedelectrician.
Make sure that you or other persons are not standing directly next to the grinding belt when switching the machine on. The grinding belt can tear apart and cause serious injuries.
Handling hazardous dusts
For work procedures with this power tool where material is removed, dusts develop that can be hazardous to one's health.
Contact with or inhaling some dust types, e. g. asbestos and asbestos-containing materials, lead-containing coatings, metal, some wood types, minerals, silicate particles from materials containing stone, paint solvents, wood preservatives, antifouling paints for vessels, can trigger allergic reactions to the operator or bystanders and/or lead to respiratory infections, cancer, birth defects or other reproductive harm. The risk from inhaling dusts depends on the exposition. Use dust extraction matched appropriately for the developing dust, as well as personal protective equipment and provide for good ventilation of the workplace. Leave the processing of asbestos-containing materials to specialists.
Wood and light-metal dust, hot mixtures of grinding dust and chemical materials can self-ignite under unfavourable conditions or cause an explosion. Avoid sparking in the direction of the dust collector as well as overheating of the power tool and the materials being sanded, empty the dust collector/container in time, observe the material manufacturer's working instructions, as well as the relevant regulations in your country for the materials being worked.
At a glance.
1 Star-knob bolt for adjusting the tracking of the grinding belt
2 Safety cover, top
3 Adjustment screw of support surface for plane grinding
4 Star-knob bolt of top safety cover
5 Stop
6 Wing bolts of the spark guard
7 Spark guard
8 Grinding rest
9 Screw for grinding rest
10 Star-knob bolt of front safety cover
11 Clamping lever
12 Safety pushbutton
13 Venting slots
14 On/Off switch
15 Contact wheel
16 Support surface for plane grinding
17 Drive wheel
18 Side cover
19 Screw for side cover
20 Hose connection socket for dust extraction
21 Instruction label
22 Fastening screws of sub base for work bench
23 Star-knob bolt, top cover and side cover
Assembly instructions (figure 6).
Fasten the machine on the Fein sub base GIXS or GIXBE (see Assembly instructions) or on a work bench with fitting bolts (22).
Fasten the sub base or the work bench to the floor using suitable dowel/bolt connections.
All connections must withstand the forces that arise during working.
Faulty assembly can cause the sub base or work bench to tilt over or the machine to loosen from the sub base or work bench during operation, and lead to serious accidents.
Electrical connection.
The electrical connection, which is to be provided by customer, must be carried out by a qualified electrician.
Observe mains voltage: The mains voltage and the frequency of the power source must agree with the data on the type plate of the machine.
Before starting operation for the first time, check the rotation direction of the motor. The rotation direction may be changed only by a qualified electrician.
Adjustments.
Before any work on the machine itself, pull the mains plug.
Adjusting the spark guard (7).
Loosen both wing bolts (6) and adjust the spark guard (7) in such a manner that the grinding belt is covered off as far as possible.
Tighten both wing bolts again.
Adjusting the grinding rest (8) (figure 1).
Loosen star-knob bolt (9) and adjust the gap size to 2 mm (max.).
Tighten the star-knob bolt again.
Adjusting the support surface for plane grinding (16).
For plane grinding, the support surface for plane grinding (16) must be aligned parallel to the grinding belt and face against it over the complete surface.
Loosen screws (4)/(10)/(23) and remove the top and front safety covers.
Loosen screw (19)/(23) and fold down the side cover (18).
Loosen screws (3) and adjust the gap clearance between the stop (5) and the support surface for plane grinding (16). The gap clearance may not exceed 2 mm max.! (figure 2)
Tighten screws (3) again.
Close side cover (18) and retighten screws (19)/(23).
Mount the top and front safety covers again and retighten screws (4)/(10).
Adjusting the belt tracking.
Switch the machine on only briefly and check the belt tracking. If the grinding belt moves left or right, adjust the belt tracking with the starknob bolt (1) until centred.
If the belt tracking cannot be adjusted centred:
Clean the drive wheel (17) and the contact wheel (15) with compressed air.
Check the drive wheel and the contact wheel for wear, deformation and damage. Have damaged components replaced without delay!
Replacing the grinding belt.
Before any work on the machine itself, pull the mains plug.
Loosen screw (19)/(23) and fold down the side cover (18).
Tilt lever (11) upward to release the tensioning device.
Remove the old grinding belt.
Before mounting the new grinding belt, observe the running-direction indication on the rear of the grinding
belt! It mus correspond with the rotation direction of the drive wheel.
Place the grinding belt both around the drive wheel (17) and around the contact wheel (15).
Tilt lever (11) down to tension the grinding belt.
Close side cover (18) and retighten screws (19)/(23).
Check the gap size of the grinding rest.
Switch the machine on and adjust the belt run.
Operating instructions.
Switching on:
Disengage and fold up the safety pushbutton (12). Press pushbutton "I" (14).
Switching off:
Fold up safety pushbutton (12). Press pushbutton "0" (14).
After switching off, the machine runs on for approx. 50 seconds.
Safety pushbutton:
In situations of danger, press the safety pushbutton to switch the machine off.
Overload protection.
In case of continuous high load over a longer period of time, the machine is switched off. After a cooling-down period of approx. 15 minutes, the machine is ready for operation again.
Contact grinding (figures 3+4).
Check if the star-knob bolt (9) is firmly tightened.
Make sure that the top safety cover (2) is secured with star-knob bolt (4)/(23) and the side cover (18) is closed.
Check the gap size of the grinding rest.
Check the position of the support surface for plane grinding (16). The screws (3) must be in the lower position.
Check if the spark guard (7) is properly adjusted and tightened.
Switch the machine on and check the belt run.
Place the workpiece firmly onto the grinding rest.
Guide the workpiece with both hands or fasten it in a fixture.
Plane grinding (figure 5)
Loosen star-knob bolts (4)/(23) and remove the top safety cover (2).
Ensure that the gap clearance is correctly adjusted. (figure 2)
Switch the machine on and check the belt run.
Guide the workpiece with both hands and remove it upwards after the working procedure.
Extraction device
We recommend the use of an extraction device.
The machine can be connected via sleeve (20) to an exhauster.
Noise emission values.
Idle Sanding
A-weighted emission pressure power level measured at the workplace L_pA (re 20 Pa), in decibels 81 91
Measuring uncertainty K_pA , in decibels 4 4
Measured A-weighted sound power level L_wA (re 1 pW), in decibels 91 100
Measuring uncertainty K_wA , in decibels 2.5 2.5
Operating conditions
| Speed (rpm) 3 000 | 3 000 | |
| Material | - | ST 37 |
| Dimension | - | 8 x 40 |
| Grinding belt | - | GRIT by Fein 36Z |
REMARK: The sum of the measured emission value and respective measuring inaccuracy represents the upper limit of the values that can occur during measuring.
Wear hearing protection!
Measured values determined in accordance with the corresponding product standard (see last page in this Instruction Manual).
Repair and customer service.
Repairs may be carried out only by qualified persons in conformity with the valid regulations.
For repairs, we recommend our FEIN customer
service centre, the FEIN authorised service centres and FEIN agencies.
Products that have come into contact with asbestos may not be sent in for repair. Dispose of products contaminated with asbestos according to the applicable country-specific regulations for such disposal.
When the machine's power supply cord is damaged, it must be replaced by the manufacturer or their representative.
Renew stickers and warning indications on the power tool when aged and worn.
The current spares parts list for this power tool can be found on our website at www.fein.com.
Use only original spare parts.
Carry out the following maintenance regularly:
Blow out the ventilation slots (13) at the motor housing and the marked locations with compressed air (see Instruction label (21)).
Lubricate the machine daily (when in use) with machine oil at the locations marked (see Instruction label (21)).
Check the drive disc (17) and the contact disc (15) for wear and damage each time when replacing a grinding belt. Have damaged parts replaced.
If required, you can change the following parts yourself: Grinding belt, spark guard
Warranty and liability.
The warranty for the product is valid in accordance with the legal regulations in the country where it is marketed. In addition, FEIN also provides a guarantee in accordance with the FEIN manufacturer's warranty declaration.
The delivery scope of your machine may include only a part of the accessories described or shown in this instruction manual.
Declaration of conformity.
This CE declaration is only valid for European Union and EFTA (European Free Trade Association) countries and only for products intended for the EU- or EFTA market. After placing the product on the EU market the UKCA mark loses its mark validity.
The UKCA declaration is only valid for the Great Britain market (England, Wales and Scotland) and only for products intended for the Great Britain market. After placing the product on the Great Britain market the CE mark loses its mark validity.
FEIN declares itself solely responsible for this product conforming with the relevant provisions given on the last page of this Instruction Manual.
Technical documents at:
C. & E. Fein GmbH
Hans-Fein-Straße 81
73529 Schwäbisch Gmünd-Bargau, Germany
Environmental protection, disposal.
Packaging, worn out machines and accessories should be sorted for environment-friendly recycling.
Connection diagrams.
Type GI100 Page 182
Type GI100 EF Page 183
Type GI1002V Page 184
Correia abrasiva GRIT by Fein - 36Z
Still inn underlag for plansliping (16).
Slipebånd GRIT by Fein
- 36Z
Slipband GRIT by Fein - 36Z
zvučne snage L_wA (re
1 pW), u decibelima 91 100
Nesigurnost K_wA , u
decibelima 2,5 2,5
Radni uslovi
Brzina vrtnje (o/min) 3 000 3 000
Materijal – ST 37
Dimenzije - 8 x 40
Brusna traka GRIT by Fein - 36Z
zvučne snage L_wA (re
1 pW), u decibelima 91 100
Nesigurnost K_wA , u
decibelima 2,5 2,5
Radni uvjeti
Brzina vrtnje (o/min) 3 000 3 000
Materijal - ST 37
Dimenzije - 8 x 40
Brusna traka GRIT by Fein
- 36Z
Lihvlint GRIT by Fein - 36Z
China RoHS Status Certificate
中国 RoHS 认证概况
Table of Toxic and Hazardous Substances/Elements and their Content
as required by China's Management Methods for Controlling Pollution by Electronic Information Products
有毒有害物质 / 成分及其含量表
This CE declaration is only valid for European Union and EFTA (European Free Trade Association) countries and only for products intended for the EU or EFTA market. After placing the product on the EU market the UKCA mark loses its mark validity.
EN ISO 3744:2010
EN ISO 11202:2010
EN ISO 4871:2009
EN ISO 12100:2011
2011/65/EU, 2006/42/EG
U. Hergosell
i. V. S. Böhm i. V. Dr. M. Hergesell
Director of Quality Director of Product Management Development
The UKCA declaration is only valid for the Great Britain market (England, Wales and Scotland) and only for products intended for the Great Britain market. After placing the product on the Great Britain market the CE mark loses its mark validity.
EN ISO 3744:2010
EN ISO 11202:2010
EN ISO 4871:2009
EN ISO 12100:2011
Supply of Machinery Regulations 2008,
EMC Regulations 2016, The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
U. Hergosell
i. V. S. Böhm i. V. Dr. M. Hergesell
Director of Quality Director of Product Management Development
