HL810 - Distributor SCHEPPACH - Free user manual and instructions

USER MANUAL HL810 SCHEPPACH

Log splitterTranslation of original instruction manual

Explanation of the symbols on the product The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks and cannot replace correct actions for preventing accidents. Please read the manual before start-up Dispose of waste oil correctly (waste oil collection point on site). Do not dump waste oil in the ground or mix it with waste. No smoking in the working area Do not remove or modify protection and safety devices. Wear work gloves Only the operator is allowed in the work area of the machine. Keep other people and animals (minimum distance 5 m) at a distance. Wear safety goggles. Sparks created during work or fragments, chippings and dust ejected by the product can cause sight loss. Do not remove jammed trunks with your hands. Wear safety footwear Caution! Switch o󰀨 the engine before repair, maintenance and cleaning. Unplug the mains plug. Do not spill hydraulic oil on the oor Danger of bruising and injury from sharp edges; never touch danger areas when the cleaver is moving. Keep your workspace clean! Untidi- ness can cause accidents! High-voltage, danger to life! The machine must only be operated by one person! Oil Oil

Loosen the vent bolt two revolu- tions, before starting work. Close before transport. Caution! Moving machine parts! Do not transport the device in the horizontal position! m Attention! In this operating manual, we have used this sign to mark all sections that concern your safety. The product complies with the applicable European directives. The product complies with the applicable Serbian directives.www.scheppach.com

The machine can only be operated by persons who were instructed concerning the operation of the ma- chine and who are informed about the associated dan- gers. The minimum age requirement must be complied with. In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules for operating woodworking machines must also be observed. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

3. Scope of delivery

A. Splitter B. Control arms C. Adjustable claws D. Additional retainers E. Wheels F. Enclosed accessories bag (A, B, C) G. Operating manual H. Table including tray tables

The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufactur- er will be liable for any damage or injuries of any kind caused as a result of this. The equipment is to be operated only with suitable saw blades. It is prohibited to use any type of cut- ting-o󰀨 wheel.

Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear customer, We hope your new tool brings you much enjoyment and success. Note: According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Non-compliance of the operating instructions,

• Repairs by third parties, not by authorized service technicians,

• Installation and replacement of non-original spare parts,

• Application other than specied,

• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regulations 0100, DIN 57113 / VDE0113. We recommend: Read through the complete text in the operating in- structions before installing and commissioning the device. The operating instructions are intended to help the us- er to become familiar with the machine and take ad- vantage of its application possibilities in accordance with the recommendations. The operating instructions contain important infor- mation on how to operate the machine safely, profes- sionally and economically, how to avoid danger, costly repairs, reduce downtimes and how to increase relia- bility and service life of the machine. In addition to the safety regulations in the operating instructions, you have to meet the applicable regula- tions that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information.www.scheppach.com

WARNING: When you use electric machines, al-

ways observe the following safety instructions in order to reduce the risk of re, electric shock, and injuries. Please read all the instructions before you work with this machine.

• Observe all safety notes and warnings attached to the machine.

• See to it that safety instructions and warnings at- tached to the machine are always complete and perfectly legible.

• Protection and safety devices on the machine may not be removed or made useless.

• Check electrical connection leads. Do not use any faulty connection leads.

• Before putting into operation check the correct func- tion of the two-hand control.

• Operating personnel must be at least 18 years of age. Trainees must be at least 16 years of age, but may only operate the machine under adult supervi- sion.

• Wear working gloves when working.

• Caution when working: There is a danger to ngers and hands from the splitting tool.

• Use adequate supports when splitting heavy or bulky logs.

• Before starting any conversion, setting, cleaning, maintenance or repair work, always switch o󰀨 the machine and disconnect the plug from the power supply.

• Connections, repairs, or servicing work on the elec- trical equipment may only be carried out by an elec- trician.

• All protection and safety devices must be replaced after completing repair and maintenance proce- dures.

• When leaving the work place, switch off the ma- chine and disconnect the plug from the power sup- ply.

6. Additional safety instructions

• The log splitter may only be operated by one per- son.

• Wear protective gear like safety goggles or other eye protection, gloves, safety shoes etc. to protect yourself from possible injuries.

• Never split logs containing nails, wire, or other for- eign objects. To use the equipment properly you must also observe the safety information, the assembly instructions and the operating instructions to be found in this manual. All persons who use and service the equipment have to be acquainted with this manual and must be in- formed about the equipment’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of health and safety at work. The manufacturer will not be liable for any changes made to the equipment nor for any damage resulting from such changes. The machine may only be used with original accesso- ries and original tools of the manufacturer. The safety, work and maintenance instructions of the manufacturer as well as the dimensions indicated in the Technical Data section must be adhered to.

• The hydraulic log splitter can only be used in a verti- cal position. Logs may only be split along the direc- tion of the ber. Log dimensions are: Wood length min. - max.: 100 - 485 mm Wood diameter min. - max.: 80 - 300 mm

• Never split logs in horizontal position or against the direction of the ber.

• Observe the safety, working, and maintenance in- structions of the manufacturer, as well as the dimen- sions given in the chapter Technical data.

• The applicable accident prevention regulations as well as all generally recognized safety rules must be adhered to.

• Only persons who have been trained in the use of the machine and have been informed of the various dangers may work with the machine and service or repair it. Arbitrary modications of the machine re- lease the manufacturer from any responsibility for resulting damage.

• The machine may only be used with original acces- sories and original tools of the manufacturer.

• Any other use exceeds authorization. The manufac- turer is not responsible for any damages resulting from unauthorized use; risk is the sole responsibility of the operator. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.www.scheppach.com

• Operating mode S6 40% is an uninterrupted, period- ic mode. The mode comprises of a start-up period, a time with constant load and an idle time. The operating time is 10 mins, the relative duty cycle is 40% of the operating time. Noise m Warning: Noise can have serious e󰀨ects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection. Noise data Sound power level L

Sound pressure level L

• Already split wood and wood chips can be danger- ous. You can stumble, slip or fall down. Keep the working area tidy.

• While the machine is switched on, never put your hands on moving parts of the machine.

• Only split logs with a maximum length of 55 cm. Warning! This electric tool generates an electromag- netic eld during operation. This eld can impair ac- tive or passive medical implants under certain condi- tions. In order to prevent the risk of serious or dead- ly injuries, we recommend that persons with medical implants consult with their physician and the manufac- turer of the medical implant prior to operating the elec- tric tool. Remaining hazards The machine has been built using modern technol- ogy in accordance with recognized safety rules. Some remaining hazards, however, may still exist.

• The splitting tool can cause injuries to ngers and hands if the wood is incorrectly guided or support- ed.

• Thrown pieces can lead to injury if the work piece is not correctly placed or held.

• Injury through electric current if incorrect electric connection leads are used.

• Even when all safety measures are taken, some re- maining hazards which are not yet evident may still be present.

• Remaining hazards can be minimized by following the safety instructions as well as the instructions in the chapter Authorized use and in the entire oper- ating manual.

• Health hazard due to electrical power, with the use of improper electrical connection cables.

• Release the handle button and switch o󰀨 the ma- chine prior to any operations.

• Avoid accidental starts of the machine: Do not press the start button while inserting the plug into the socket.

• Use the tools recommended in this manual to obtain the best results from your machine.

• Always keep hands away from the work area when the machine is running.www.scheppach.com

• Secure the control arms completely with the bolts (C) and x them with a cotter pin.

• Now fasten the other control arm on the other side in accordance with the method described

9.4 Fitting the claws (enclosed accessories bag C)

• Fasten the additional retainers (D) to the claws with two Phillips head screws, washers and nuts (Fig. 8)

• Make sure that the larger additional retainer is fas- tened with the left claw (4).

• Place the adjustable claws on the hexagon nuts pre- viously attached, and fasten these with the star grip screws and washers enclosed (Fig. 8)

• Note that the prongs on the claws must point to- wards each other after installation (g. 9) m IMPORTANT! You must fully assemble the appliance before us- ing it for the rst time!

10. Initial operation

Before commissioning, secure the splitter to the oor using M10 screws, as shown in Figure 15. Make sure the machine is completely and expertly as- sembled. Check before every use:

• The connection cables for any defective spots (cracks, cuts etc.).

• The machine for any possible damage.

• The rm seat of all bolts.

• The hydraulic system for leakage.

• The oil level. Checking the oil level (g. 13) The hydraulic unit is a closed system with oil tank, oil pump and control valve. Check the oil level regularly before every use. Too low an oil level can damage the oil pump. The oil level must be within the centre mark on the oil dipstick. The splitting column must be retracted before the check, the machine must be level. Screw in the oil dipstick fully, to measure the oil level.

Open the packaging and remove the device carefully. Remove the packaging material as well as the pack- aging and transport bracing (if available). Check that the delivery is complete. Check the device and accessory parts for transport damage. In case of complaints the dealer must be informed im- mediately. Subsequent complaints will not be accept- ed. If possible, store the packaging until the warranty pe- riod has expired. Read the operating manual to make yourself familiar with the device prior to using it. Only use original parts for accessories as well as for wearing and spare parts. Spare parts are available from your specialized dealer. Specify our part numbers as well as the type and year of construction of the device in your orders. m ATTENTION The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, lm and small parts! There is a risk of swal- lowing and su󰀨ocation!

9. Attachment / Before starting the

9.1 Fitting the wheels (7) (accessories bag A)

• Insert the bolt through the wheel.

• Now insert the bolt through the holes in the lower part of the splitter (g. 3).

• Now x the bolt with a washer and a cotter pin.

• Finally t the small wheel cap

• Repeat this process on the other side.

• Now fold out both side trays (11), as shown in Fig. 5

• Now t the table in the retainer intended (Fig. 6 (1)) and re-tighten the star grip screws previously loos- ened (Fig. 6 (2)).www.scheppach.com

Restarting safety in case of current interruption (no-volt release). In case of current failure, inadvertent pulling of the plug, or a defective fuse, the machine is switched o󰀨 automatically. For switching on again, press anew the green button of the switch unit. Splitting

• Place the log on the table, hold it with both handles, press the handles down. As soon as the splitting knife enters the wood, push the handles down and to the outside at the same time. This prevents the wood from putting pressure on the holder plates.

• Only split straight cut logs.

• Split the logs in vertical position.

• Never split in horizontal position or across.

• Wear protective gloves when splitting. Attention! The lateral tray tables may not be used as splitting support or splitting table. End of work

• Move the splitting knife to the lower position.

• Release one operating arm.

• Switch the machine o󰀨 and pull the power plug.

• Close the venting cap.

• Observe the general maintenance instructions.

11. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the appli- cable VDE and DIN provisions. The customer‘s mains connection as well as the ex- tension cable used must also comply with these reg- ulations.

• The product fulls the requirements of EN 61000-3-11 and may only be used at the follow- ing connection points: This means that use of the product at any freely selectable connection points is not allowed.

• Given unfavourable conditions in the power supply the product can cause the voltage to uctuate tem- porarily. Functional test Test the function before every use. Action: Result: Push both handles towards below. Splitting knife goes down to approx. 10 cm above the table. Let one handle loose, then the other. Splitting knife stops in the desired position. Let both handles loose. Splitting knife returns to upper position. Check the oil level before every use – see chapter “Maintenance“. Venting (Fig. 14) Before working with the log splitter, vent the hydraulic system.

• Release the venting cap 6 by a few revolutions so the air can escape from the oil tank.

• Leave the cap open during the operation.

• Before you move the log splitter, close the cap again in order not to lose any oil. If the hydraulic system is not vented, the enclosed air will damage the gaskets and with it the complete log splitter. Stroke limit for short logs (Fig. 10) Lower splitting knife position about 10 cm above table.

• Move splitting knife to the desired position

• Release one operating arm

• Release the second operating arm

• Undo the star grip screw (10a)

• Push the stroke set rod (8) to the top until it is stopped by the spring

• Tighten the star grip screw (10a) again.

• Check upper position Switching on and o󰀨 (12) Press the green button for switching on. Press the red button for switching o󰀨. Note: Check the function of the ON/OFF unit before every use by switching on and o󰀨 once.www.scheppach.com

Attention! Pull out the power plug before carrying out any clean- ing work on the equipment. We recommend that you clean the equipment immedi- ately after you use it. Wipe swarf and dust o󰀨 the machine from time to time with a cloth. Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or sol- vents; these may be aggressive to the plastic parts in the equipment. Ensure that no water can get into the interior of the equipment.

For transport, the splitting knife A must be completely moved down. Slightly tilt the log splitter with handle B on the splitting column until the machine is inclined on the wheels and can be moved. (Fig 11)

Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and 30˚C. Store the device in its original packaging. Cover the electrical tool in order to protect it from dust and moisture. Store the operating manual with the electrical tool.

Attention! Pull out the power plug before carrying out any mainte- nance work on the equipment. When must the oil be changed? First oil change after 50 operating hours, then every 500 operating hours. Oil change (Fig. 12)

• Completely retract the splitting column.

• Put a container with a volume of at least 6 litres un- der the splitter.

• Release the oil dipstick 6.

• Open the oil drain plug 12a under the oil tank so the oil can ow out.

• The product is intended solely for use at connection points that a. do not exceed a maximum permissible mains im- pedance “Z” (Zmax = 0.354 Ω), or b. have a continuous current-carrying capacity of the mains of at least 100 A per phase.

• As the user, you are required to ensure, in consulta- tion with your electric power company if necessary, that the connection point at which you wish to oper- ate the product meets one of the two requirements, a) or b), named above. Damaged electrical connection cable The insulation on electrical connection cables is of- ten damaged. This may have the following causes:

• Passage points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been improp- erly fastened or routed.

• Places where the connection cables have been cut due to being driven over.

• Insulation damage due to being ripped out of the wall outlet.

• Cracks due to the insulation ageing. Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage. Check the electrical connection cables for damage regularly. Make sure that the connection cable does not hang on the power network during the inspection. Electrical connection cables must comply with the ap- plicable VDE and DIN provisions. Only use connection cables with the marking „H07RN“. The printing of the type designation on the connection cable is mandatory. For single-phase AC motors, we recommend a fuse rating of 16A (C) or 16A (K) for machines with a high starting current (starting from 3000 watts)! AC motor 230 V~ / 50 Hz Mains voltage 230 V~ / 50 Hz. The mains connection and the extension cable have to be three-core cables = P + N + SL. - (1/N/PE). Extension cables must have a minimum cross-section of 1.5 mm². Mains fuse protection is 16 A maximum.www.scheppach.com

16. Disposal and recycling

Notes for packaging The packaging materials are recy- clable. Please dispose of packag- ing in an environmentally friendly manner. Notes on the electrical and electronic equipment act [ElektroG] Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of sepa- rately!

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery law.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their per- sonal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places: - Public disposal or collection points (e.g. municipal works yards) - Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or o󰀨er to do so voluntarily. - Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity. - Further supplementary take-back conditions of the manufacturers and distributors can be ob- tained from the respective customer service.

• If the manufacturer delivers a new electrical appli- ance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this.

• Afterwards, close the oil drain plug 12a again.

• Remove the ventilation cap, pour in 4 litres of fresh hydraulic oil using a clean funnel.

• Screw the oil dipstick in again. Dispose of the used oil in a correct manner at a public collection facility. It is prohibited to drop old oil on the ground or to mix it with waste. We recommend oil from the HLP 32 range. Splitting spar Before use, the spar of the splitter must be slightly greased. Repeat this procedure every ve operating hours. Slightly apply grease of oil spray. The spar may never run dry. Hydraulic system The hydraulic unit is a closed system with oil tank, oil pump and control valve. The system is complete when the machine is deliv- ered, and may not be changed or manipulated. Connections and repairs Connections and repairs of electrical equipment may only be carried out by an electrician. ATTENTION ! Observe the correct direction of rotation when inserting the saw blade. Please provide the following information in the event of any enquiries:

• Type of current for the motor

• Machine data - type plate

• Motor data - type plate Service information Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consum- ables. Wear parts*: splitting wedge guides, hydraulic oil, split- ting wedge

• Not necessarily included in the scope of delivery! Spare parts and accessories can be obtained from our service centre. To do this, scan the QR code on the cover page.www.scheppach.com

The table below contains a list of error symptoms and explains what you can do to solve the problem if your tool fails to work properly. If the problem persists after working through the list, please contact your nearest service workshop. Malfunction Possible cause Remedy The hydraulic pump does not start No electric power Check cable for electric power Thermal switch of motor cut o󰀨 Engage thermal switch inside the motor casing again The column does not move down Low oil level Check oil level and rell One of the levers not connected Check xing of lever Dirt in the rails Clean the column Motor starts but column does not move down Wrong turning direction of 3-phase motor Check turning direction of motor and change

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Un- ion, di󰀨erent regulations may apply to the disposal of waste electrical and electronic equipment.www.scheppach.com

18. Declaration of conformity

tive and standards for the following article

Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical