RollMatic - Garage door Hormann - Free user manual and instructions

USER MANUAL RollMatic Hormann

Instructions for Fitting, Operating and Maintenance Roller garage door / rolling grille

3.5 Checking the pressure roller,

5 Assistance with malfunctions................... 10 6 Dismantling ................................................ 10 Make sure that these instructions remain with the door operator! Read and follow these instructions carefully! They provide you with important information on the safe fitting and operation, as well as proper care and maintenance, of your roller garage door / rolling grille. Keep these instructions and the warranty booklet in a safe place forlater reference. Enter the serial number (see the data label) here. Serial no.: ............................................................ 1 Safety Instructions The manufacturer is not liable for damage resulting from non-compliance with these instructions including the safety instructions.

1.1 Qualified persons

Have a qualified person (competent person in acc.with EN12635) fit, start-up and maintain the door following these instructions. While doing so, observe the requirements in the standards EN12604 andEN12635.

1.2 Symbols and signal used

Special safety information is provided at respective important points in these instructions. They are identified by the following symbols and signal words. The general warning symbol indicates adanger that can lead to injury or death. WARNING Indicates a danger that can lead to death orseriousinjuries. CAUTION Indicates a danger that can lead to minor ormoderate injuries. ATTENTION Indicates a danger that can lead to damage ordestruction of the product. Internal roller garage door Fitting in or behind the opening External roller garage door Fitting in front of the opening Rolling grille Fitting behind or in front of the opening Important note for avoiding damage toproperty Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes.

RT 700 084 RE / 12.2015 7 ENGLISHPermissible arrangement or activity Non-permissible arrangement or activity See the text section (e.g. Section 2.2.1) See illustrated section (e.g. Figure 2.1) See separate fitting instructions for the control or for the additional electrical control elements Risk of impact Operator locked Operator unlocked Optional components Inspect Tighten the screws by hand Tighten the screws firmly Audible engagement Dispose of component / packaging

• The roller garage door is only intended for private use. If you would like to use the door in a commercial application, first check whether the currently valid national and international regulations permit such use.

• The rolling grille is only intended for closing passage openings in commercial and private applications. Rolling grilles which are located in apublic area and only have one protective device, such as a power limit, may only be operated when the operator is in view of the door and must additionally be secured by a photocell. The rolling grille must only be operated by suitably instructed persons.

• The roller garage door / rolling grille is suitable foruse outside; it opens and closes vertically.

• The roller garage door / rolling grille is intended tobeused with an operator. The roller garage door / rolling grille operators are designed for operation in dry areas. Also observe the separate instructions for the control.

1.4 General safety instructions

• Always keep the door's area of travel free from obstructions. When in operation, make sure that neither persons, children in particular, nor objects are located within the door's area of travel.

• Never use the door to lift objects and / or persons.

• Do not alter or remove any components! You could otherwise risk putting important safety components out of action. Only use original parts intended for use with this particular roller garage door / rolling grille.

• Protect the door from caustic, aggressive substances, e.g. nitrous reactions from stones ormortar, acids, alkali solutions, de-icing salt, aggressive paints or sealants.

• Make sure that there is sufficient water run-off andventilation (drying) in the lower section of the side guides.

• Operation of the door during heavy winds may bedangerous. 2 Fitting and Initial Start-Up

2.1 Safety instructions

WARNING Danger of injury There is a danger of injury during fitting. Observe the following instructions:

Wear safety glasses and protective gloves.

Check that the fixing materials supplied are suitable for the given structural conditions. Only use suitable fixing material.

Secure the door from falling.

RT 700 084 RE / 12.2015 ENGLISHATTENTION Damage to the product Observe the following instructions:

Throughout fitting, protect the door's components, especially the door curtain, from dirt and damage.

Fasten the bracket holder to the building structure with 2 screws on each side!

Fasten the side guides with 6 or 8 screws on each side. Otherwise the wind load indicated on the data label is not ensured.

Internal roller garage door (IR) The roller garage door can be fitted from the inside behind the opening or in the opening (seeFigure1toFigure12). External roller garage door (AR) The roller garage door is fitted from the outside in front of the opening (see Figure20 to Figure30). Rolling grille (RG) The rolling grille can be fitted from the inside behind the opening or from the outside in front of the opening (see Figure20 to Figure30). To ensure simple and safe fitting, carefully go through the work steps! All dimensions in the illustrated section are in mm.

2.2.1 Removing the screw

Remove the screw from the bearing insert to adjust the length of the octagonal shaft.

2.3 Initial Start-Up

Open the door and then close it to any height. The door must remain in the respective position. CAUTION Door spring tension Improper adjustment of the door spring tension may result in injuries.

Only have a specialist adjust the door spring tension in accordance with Figure10.6 / 28.6.

After adjusting the door spring tension, secure the spring holders with the spring securing pins. If the door moves substantially downwards:

Increase the spring tension. If the door moves substantially upwards:

Decrease the spring tension. Perform a test run and check the door in accordance with Section 3, Inspection and Maintenance. When properly fitted and inspected, the roller garage door / rolling grille can be easily moved, is functionally safe and easy to operate. The rolling grille must only be operated by suitably instructed persons. 3 Inspection and Maintenance

Have a specialist perform inspection and maintenance work on the door at least once in year in accordance with these instructions. WARNING Door travel There is a danger of injury in the door's area of travel.

When in operation, make sure that neither persons, children in particular, nor objects are located within the door's area of travel.

Disconnect the operator and control from thepower supply.

Functional parts, particularly safety components, may only be exchanged by a specialist.

Quick release — Visually inspect the door springs and cables for breaks or damage before uncoupling the quick release.

3.2 Checking the condition of the door

Visually inspect the general condition of the door, allcomponents and safety devices for completeness, proper condition and effectiveness.

Check that all of the fixing points are tight. Tightenthe screws if necessary.

3.3 Checking the door spring tension

See Section 2, Fitting and Initial Start-Up.

Have the door springs replaced by a specialist after approx. 20,000 door cycles. This is required at the following approximate time: Door cycles per day Period Up to 5 Every 12 years 6 – 10 Every 7 years 11 – 15 Every 4 years 16 – 35 Every 2 years Over 35 Yearly

Check the rollers for wear. Have the rollers replaced by a specialist if they are greatly worn or damaged.

Lubricate the bolt on the return pulley with a drop ofcommercially available lubricating oil (seeFigure10.3 / 28,3).

Check the lifting cables for breaks or damage. Havea specialist replace any damaged lifting cables.

Check the chain tension in accordance with Figures5.2 / 12.4 / 23.1. If necessary, setthechain tension by adjusting the operator. RT 700 084 RE / 12.2015 9 ENGLISH3.7 Accessories

• To ensure a high level of quality, safety, reliability, as well as a long service life, only use original partsintended for this particular roller garage door / rolling grille.

• You can optionally receive the fitting compensationset. 4 Cleaning and Care The design of the roller garage door / rolling grille represents state-of-the-art technology. Pressure marks and abrasive wear, particularly on the top profiles, are design-related and cannot be avoided. They are not considered a reason for complaint.

In order to avoid excessive friction, remove any soiling from the door curtain at regular intervals.

Clean the door surfaces with clear water, a soft sponge and a neutral, non-abrasive cleaning agent.

Clean the data label. It must always be easy to read. 5 Assistance with malfunctions If the door is difficult to move or exhibits other malfunctions:

Check all the functional parts. To do this, please follow the instructions in Section 3, Inspection and Maintenance.

In the case of uncertainty, please contact aspecialist for assistance. 6 Dismantling Have the door dismantled and disposed of by aspecialist.