N80 - Garage door Hormann - Free user manual and instructions

USER MANUAL N80 Hormann

Instructions for Fitting, Operating and Maintenance Up-and-over garage door

2 Fitting and Initial Start-Up ............................16

2.2.1 Transport locking device / on-site infill ............16

2.2.2 Doors with centre profile / horizontal ribbing ..17

3.2 Opening the door with the handle ..................19

4.2 Checking the condition of the door ................20

4.5 Checking the track rollers and tracks .............20

4.6 Checking the lock and locking mechanism ....20

6.1 Door surfaces made of steel ..........................21

Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes. ENGLISH14 1 106 030 RE / 07.2018 Make sure that these instructions remain with the door operator! Read and follow these instructions carefully! They provide you with important information on safe fitting and operation, as well as proper care and maintenance of your garage door. Keep these instructions and the warranty booklet in a safe place. Enter the serial number (see the data plate) here. Serial no.: ............................................................. 1 Safety Instructions The manufacturer is not liable for damage resulting from non-compliance with these instructions and the safety instructions.

1.1 Qualified persons

Have a qualified person (competent persons in acc. with EN 12635) fit, start-up and maintain the door following these instructions. While doing so, the requirements listed in the standards EN12604 and EN12635 must be observed.

1.2 Warnings and symbols used

Special safety information is provided at respective important points in these instructions. They are identified by the following symbols and signal words. The general warning symbol indicates a danger that can lead to injury or death. WARNING Indicates a danger that can lead to death or serious injuries. CAUTION Indicates a danger that can lead to minor or moderate injuries. ATTENTION Indicates a danger that can lead to damage or destruction of the product. Important note for avoiding damage to property Permissible arrangement or activity Non-permissible arrangement or activity See the text section (e.g. Section 2.2.1) ENGLISH1 106 030 RE / 07.2018 15 Inspect Move component slowly Remove / recycle the component / packaging

• The garage door is only intended for private use. Ifyou would like to use the door in a commercial application, first check whether the currently valid national and international regulations permit such use.

• The garage door is suitable for use outside; it opens outwards with an up-and-over action.

• Doors without a threshold profile UA have a water tightness class 0.

• The garage door can be manually operated or fitted with an operator.

1.4 General safety instructions

• Always keep the swivelling and opening area of the door clear. When in operation, make sure that neither persons, children in particular, nor objects are located within the door's area of travel.

• Do not attach any additional components of another make! The tension springs are matched to the door leaf weight. Additional components can overload the springs.

• Do not alter or remove any components! You could otherwise risk putting important safety components out of action. Only use original parts intended for use with this particular garage door.

• Protect the door from caustic, aggressive substances, e.g. nitrous reactions from stones or mortar, acids, alkali solutions, de-icing salt, aggressive paints or sealants.

• Make sure that there is sufficient water run-off and ventilation (drying) in the lower section of the side frames and the threshold profile.

• Operation of the door during heavy winds may be dangerous. ENGLISH16 1 106 030 RE / 07.2018 2 Fitting and Initial Start-Up

2.1 Safety instructions

WARNING Danger of injury There is a danger of injury during fitting. Observe the following instructions:

Wear safety glasses and protective gloves.

Secure the door from falling.

Support the tracks properly.

Secure the door leaf from crashing to the floor.

Fit all delivered fastenings according to the fitting instructions. ATTENTION Damage to the product Observe the following instructions:

Use plugs, washers and screws suitable for the brickwork.

Protect the door frame along with the ball-bearing bracket and door leaf against drilling dust during fitting.

Install a door with timber infill only in dry garages.

The garage door can be fitted from the inside behind the opening or in the opening. The garage door can be fitted with or without a threshold profile UA. Use the frame shoe angle ZFW article no.1 562 012 ifyou want to install the door without the threshold profileUA. All the dimensions stated in the illustrated section are inmm.

2.2.1 Transport locking device / on-site infill

WARNING Door tension spring is under tension Observe the following instructions to avoid any injuries.

First install the infill and then remove the transport locking device so that the door does not bounce up.

Observe the maximum permissible infill weight.

for doors with an integrated wicket door so that the springs are not overloaded. ENGLISH1 106 030 RE / 07.2018 17 Maximum permissible infill weight for on-site infill: BR height BR width Infill in the frame Infill overlapping the frame For on-site infill see also supplement to instructions.

2.2.2 Doors with centre profile / horizontal ribbing

The spacer bush with a square hole is only used in doors with centre profile or horizontal ribbing.

2.2.3 Fitting the handle

• Always choose the pin setting (a, b or c) with the largest possible guidance for the interior handle.

• Shorten the pin of part

if dimension A is less than 36mm.

2.2.4 Fitting to the ceiling

CAUTION Protruding anchor There is a risk of injury when fitting to the ceiling without sufficient headroom.

Shorten the anchor flush with the lower edge of the track.

Check the door action and door stop. In order for the door to travel freely, the diagonal dimensions a and b must be equal and the rubber buffers in the end-of-travel position must contact the rear spacer on both sides. To ensure simple and safe fitting, carefully go through the work steps! ENGLISH18 1 106 030 RE / 07.2018

2.3 Initial start-up

Open the door halfway. The door should hold this position. WARNING Door spring tension Improper adjustment of the door spring tension may result in injuries.

Only have a specialist adjust the door spring tension in accordance with Figure8.3 when the door is open and secured.

After adjusting the door spring tension, secure the spring holders with the spring securing pins. If the door moves substantially downwards:

Increase the spring tension. If the door moves substantially upwards:

Decrease the spring tension. Perform a test run and check the door in accordance with Chapter Inspection and Maintenance. When properly fitted and inspected, the garage door can be easily moved, is functionally safe and easy to operate. 3 Operation

3.1 Safety instructions

WARNING Door travel There is a risk of injury in the door's swivelling and opening area.

When in operation, make sure that neither persons, children in particular, nor objects are located within the door's area of travel.

Keep a safe distance of 1350mm away from the door. Opening and closing There is a risk of injury when opening or closing the door improperly. Manually opening:

Only open the door with the exterior handle or interior handle, never with the lever arm or the cord knob.

Always slide the door fully into the end-of-travel position and wait until the door has come to a stop. ENGLISH1 106 030 RE / 07.2018 19 Manually closing:

Only close the door with the exterior handle, interior handle or the cord knob, never with the lever arm.

Make sure that the locking engages correctly.

3.2 Opening the door with the handle

The door is not locked when closed with the grip handle. Use the key or locking pin to lock the door. Opening from the outside:

Turn the handle a quarter turn clockwise. Opening from the inside:

Turn the handle a quarter turn anti-clockwise.

3.3 Locking and unlocking the door

From outside with the key and from inside with the locking pin. Unlocking from the outside:

Turn the key one whole turn clockwise and remove the key. Locking from the outside:

Turn the key one whole turn anti-clockwise and remove the key. Unlocking from the outside - self-locking:

1. Turn the key half a turn clockwise and slightly open

2. Turn the key back to the original position and

removeit. When the door is closed, the lock is locked again. Unlocking from inside:

Push the locking pin to the left. By unlocking in this way, you can then open the door without a key. Locking from inside:

Push the locking pin to the right. NOTICE:

• Follow the operator manufacturer's instructions for doors with operator.

• Ribbed steel doors with ventilation slots are locked horizontally with non-resilient rods. The locking pin is concealed to prevent burglary. 4 Inspection and Maintenance

Have a specialist perform inspection and maintenance work on the door at least once a year in accordance with these instructions. WARNING Door travel There is a risk of injury in the door's swivelling and opening area.

When in operation, make sure that neither persons, children in particular, nor objects are located within the door's area of travel.

Functional parts, particularly safety components, may only be exchanged by a specialist. ENGLISH20 1 106 030 RE / 07.2018

4.2 Checking the condition of the door

Visually inspect the general condition of the door, all components, and safety devices for completeness, proper condition, and effectiveness.

Check that all of the fixing points are tight. Tighten the screws if necessary.

Lubricate all pivot points with a commercially available lubricating oil. Do not use grease.

4.3 Checking the door spring tension

See Chapter Fitting and Initial Start-Up.

Have the door tension springs replaced by a specialist after approx.25,000 door cycles. This is required at the following approximate time: Door cycles per day Period Up to 5 Every 15 years 6 – 10 Every 8 years 11 – 20 Every 4 years 21 – 40 Every 2 years Over 40 yearly CAUTION Elongated door tension spring Danger of injury due to elongated door tension spring–the coil spacing is irregular.

Call in a qualified specialist to replace the door tension spring immediately.

4.5 Checking the track rollers and tracks

Clean the tracks. Do not apply grease.

Check the track rollers for wear. Have the track rollers replaced by a specialist if they are greatly worn or damaged.

4.6 Checking the lock and locking mechanism

ATTENTION Care products Unsuitable care products may cause damage.

Only use specialised care products for the profile cylinder. Do not use oil or graphite.

Lubricate the locking rotary catch with a commercially available lubricating oil. Do not use grease. Check the locking as shown in Figure 1.2 and adjust it if necessary.

4.6.1 Adjusting the latching (Figure 9.1)

The latching has already been adjusted for normal use. In case of building structure imprecision:

Loosen the nuts, slide the latching in the direction of the arrow and tighten the nuts again.

• To ensure a high level of quality, safety, reliability, as well as a long service life, only use original parts intended for this particular garage door. ENGLISH1 106 030 RE / 07.2018 21

• Only use an operator approved for the garage door according to EN13241-1. Follow the separate instructions for fitting and operation provided by the operator manufacturer. Immobilise both rotary catches.

• Use the latching kit for up-and-over doors if you want the rotary catches to function when operating a garage door operator. 5 Surface Protection

5.1 Door with steel infill

The door leaf is made of galvanized material and has a polyester-primer coating. Scratches or minor damage are no reason for complaints. For long-lasting surface protection, we recommend applying a final coat within three months of delivery. For this, follow the steps below:

1. Lightly sand the door surface with a fine sand paper

(at least 180grain size).

2. Clean the door surface with water and then dry it.

3. Apply a 2K-EPOXY-etch primer to the door surface

and paint it with a conventional synthetic resin paint for outdoor applications. Coordinate both coatings with each other. When doing so, follow the instructions provided by the paint manufacturer. Renew the final coat when necessary, depending on the local weather conditions.

5.2 Door with timber infill

Profiled timber is given basic treatment in a neutral colour at the factory, meaning that it has long-lasting protection against blue stains and wood pests. We recommend an additional overall intermediate and final coat with a conventional pigmented wood preservative or a suitable finishing paint before or immediately after fitting. NOTICE:

• Only paint the profiled timber when it is dry and has a maximum moisture content of 20%.

• Avoid dark varnish or coatings.

• Renew the final coat when necessary, depending on the local weather conditions. 6 Cleaning and Care

6.1 Door surfaces made of steel

Clean the door surfaces with clear water and a soft sponge or with conventional paint cleaners.

ATTENTION Cleaning products Unsuitable cleaning products can cause stress cracks and damage the panes.

Do not use any abrasive cleaners, sharp tools or alcohol-based glass cleaners. ENGLISH22 1 106 030 RE / 07.2018

Clean the synthetic panes with clear water and a soft sponge or cloth.

Use a mild, acrylic-compatible plastics cleaner if more heavily soiled. Follow the instructions for use provided by the manufacturer.

Clean the data label. It must always be easy to read. 7 Assistance with Malfunctions If the door is difficult to move or exhibits other malfunctions:

Check all the functional parts. To do this, please follow the instructions in Chapter Inspection and Maintenance.

4.5 Verificar as polias e as barras de guia ............86

4.5 Verificar as polias e as barras de guia