ThermoSafe ThermoCarbon - Garage door Hormann - Free user manual and instructions

USER MANUAL ThermoSafe ThermoCarbon Hormann

Instructions for Fitting, Operating and Maintenance Aluminium entrance door

1.4 Colour code for leads, single

3.4 Connection to building structure ...................................13

7 Dismantling and Disposal ...........................................15 8 Spare Parts ...................................................................15 Dear customer, We are delighted that you have chosen a high-quality product from our company. 1 About These Instructions These instructions are divided into a text section and an illustrated section. The illustrated section can be found after the text section. These instructions are original instructions as outlined in the EU-BpVO 305/2011. Please read and follow these instructions. They contain important information on the installation, operation and proper care and maintenance of the aluminium entrance door so that you can enjoy the use of this product for many years. Please pay particular attention to all safety and warning notices. Keep these instructions in a safe place for later reference! Skilled fitting and thorough maintenance increase performance, availability and safety. The texts and diagrams in this manual have been created with the greatest care possible. In order to provide a concise overview, not all detailed information on all variants and possible assemblies can be described. The texts and diagrams published in this manual are merely intended as examples. Any guarantee for its completeness is excluded and does not justify a complaint. Should you desire more information, or if special problems occur which are not described in detail in the manual, you may request information from the manufacturing plant. The ift Rosenheim installation tool also provides further support. www.ift-rosenheim.de / ift-installation-tool These instructions are an important document for the construction file.

DANGER Indicates a danger that leads directly to death or serious injuries. ATTENTION Indicates a danger that can lead to damage or destruction of the product.

Important note for avoiding damage to property Permissible arrangement or activity Non-permissible arrangement or activity See text section See illustrated section Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes.

5 204 201 RE / 03.2019 ENGLISHSee separate Fitting Instructions for the control or for the additional electrical control elements Electrical voltage Optional components, to be ordered as accessories Single - leaf door Door with side element Door opening inwards Door opening outwards Support blocks Spacing blocks Position the frame to the leaf House interior House exterior Not permissible according to DIN4108 Winter Summer Condensation Vapour diffusion proof Open to vapour diffusion Tighten the screws by hand Tighten the screws firmly Inspect Maintenance-free Placing door leaf on the floor Remove and dispose of component or packaging In the illustrated section, this indicates work steps that must be performed in succession Break-in-resistant component RC3 acc.toDINEN1627:2011 5 204 201 RE / 03.2019

ENGLISHBreak-in-resistant component RC4 acc.toDINEN1627:2011 Attack side Permanently open Volt-free contact pot. Free! Switch AUTO Automatic door To be connected, fitted on-site To be connected, fitted at the factory

1.3 Abbreviations used

OFF (FFL) Finished floor level

1.4 Colour code for leads, single wires and

components The colour abbreviations for lead, wire and component identification follows the international colour code in accordance with IEC757: BK black YE yellow BN brown WH white GN green GN / YE green / yellow GY grey 2 Safety Instructions DANGER Danger to life while fitting the entrance door During fitting, the door or door frame can fall and kill persons. ▶ Prior to and during fitting, secure the door and frame against falling over.

• Comply with the basic rules in DIN4108 Thermal insulation and energy economy in buildings when fitting the aluminium entrance door.

• Make sure to comply with the applicable standards, directives, regulations, ordinances and the generally accepted rules of technology.

• Protect your door until construction is completed by covering it with foil and tape to avoid damages. But keep in mind that tape can leave residue or damage to the coating, especially under prolonged exposure to the sun.

• Identify suitable fastenings according to the local conditions and have them on hand.

• Anchor the aluminium entrance door at all of the provided fixing points in the wall.

• Always maintain the required edge and centre line spacing of the plugs depending on wall type, as well as the fitting information and handling guidelines of the plug manufacturer!

• Contact surfaces to be sealed with silicon and sealant material must first be cleaned, such as — Profile surfaces — Edge compound of the pane

• Only use adhesive and sealant materials that are suitable for this application and compatible with the product materials. Follow the handling guidelines of the respective manufacturer.

• Electrical work may only be carried out by qualified electricians.

• EC Directive 2006/42/EC is to be complied with for aluminium entrance doors with automatic door operators.

2.1 Fitter qualification

In order to ensure proper installation of the aluminium entry door, only assembly technicians with commensurate training may be charged with the task. ATTENTION Impaired function Missing or modified components will impair the function of the entrance door. ▶ Do not alter or remove any components. ▶ Fasten all components described in the manual. 3 Fitting ▶ To ensure simple and professional fitting, carefully go through all the work steps shown in the illustrated section. ▶ Before fitting the door, check whether any attached parts have to be fitted (see Figure3). ▶ Remove the transport protection before fitting (seeFigure2.3). ▶ Fastening and sealing materials are not included in the scope of delivery. NOTE: It is important that you use the fixing points prepared at the factory. The fixing points indicated in the fitting instructions are only general and may deviate from the fixing points prepared at the factory.

• VPE20 / VPE50 one-piece extension (see Figure3.4)

• KE135 / KE90 corner profiles 135º / 90º (seeFigures3.5a / 3.5b)

• KS3 static profile (see Figure3.6) Fixing material for accessories is part of the scope of delivery.

5 204 201 RE / 03.2019 ENGLISH3.2 Determining the door position ▶ Determine the door position depending on the on-site fastening options, type of wall and the required edge and centre line spacing for the plug. ▶ If possible, position the door so that it is within the insulation layer of the wall. With monolithic or single-shell brickwork, position the door as close as possible towards the building interior side. Observe the isothermal lines (see Figure1).

• Plug-and-screw fitting (see Figures10 – 12)

• Frame screw fitting (see Figures10 – 12) NOTE: Each fixing point must be back-blocked resistant to pressure.

• Unhinge the door leaf (see Figures2.5 / 15a / 15b). ATTENTION Impaired function Non-compliance with the handling guidelines will impair the function of the entrance door. ▶ With fixing and sealant material, follow the handling guidelines of the respective manufacturer.

3.4 Connection to building structure

Proper fastening, load transfer and sealing of the connection joint to the building structure is a fundamental prerequisite for permanent usability of the door. It depends on the respective exterior wall system and fitting situation. Comply with the requirements of the current EnEV, the specifications of the RAL quality monitoring association for windows and doors e.V. and the manufacturer‘s processing guidelines. The following generally applies: Room side Air and vapour diffusion-tight seal Average range Thermal insulation unsusceptible to moisture Exterior side Vapour diffusion-open wind and rain barrier (see Figure11.1 / 17).

3.5 Adjusting the fitting

• Horizontal and vertical door leaf adjustment, contact pressure adjustment (see Figures15a – 15b). ATTENTION Limiting the door opening angle (see Figure15b.1) The door opening angle must be limited to 105˚ on site. ▶ Note that for concealed hinges, the door opening angle must be limited to 105˚, as otherwise damage to the hinge or door frame can be expected.

• Insertion and replacement of the glass panes or infills (seeFigure14).

• Blocking suggestions (seeFigure14)

• Secure blocking against falling (e.g. with Pattex adhesive).

3.7 Electrical connections

DANGER Mains voltage! Contact with the mains voltage presents the danger of a deadly electric shock. For that reason, observe the following warnings under all circumstances: ▶ Electrical connections may only be performed by a qualified electrician! ▶ The on - site electrical installation must conform to the applicable protective regulations! ▶ Qualified electricians must ensure compliance with the national directives for the operation of electrical devices! Depending on the length of the power supply cable, it must have at least the following cross-section: 10m 0,50mm

The fitting instructions in this section give additional tips on fitting break-in-resistant door sets with resistance classes RC3 acc. to DINEN1627:2011 (see Figures18 - 22). Only by a professional fitting in accordance with these instructions will the door sets be equipped with break-in-resistant features.

3.8.1 Permissible walls

The required break-in-resistance can only be obtained if the adjacent walls meet the requirements according to Tab.1 – Tab. 3.

3.8.2 Permissible wall connections

The wall connections defined in Image 10.2 a – 10.2 n are permissible. Expertfitting must be verified with a fitting certificate.

3.8.3 Safety relevant components

The required break - in - resistance can only be obtained if the used infills meet the following requirements. Minimum requirement for the side element, transom light infills: Resistance class RC3 Glazing resistance class according toEN356 P5A Placement of the safety pane Attack side Panel with or without glass Aluminium panel The exchange of safety-relevant components (e.g. fittings, locks and infills) can lead to a loss of door set resistance. Tab.1: Classification of the resistance classes of break-in-resistant components for solid walls Resistance class of the component acc. to DINEN1627 Surrounding walls In brickwork according to DIN1053-1 Reinforced concrete walls acc. to DIN1045 Wall thickness (unplastered) Compression strength class of the bricks (DFK) Apparent density class of the bricks (RDK) Mortar group [min.] Nominal thickness [min.] Strength class [min.] RC3 ≥115mm ≥12 – MG II/DM ≥120mm B15 RC4 ≥240mm ≥140mm 5 204 201 RE / 03.2019

ENGLISHMinimum requirements for the fittings: Resistance class RC3 RC4 EN1303 (see Figure19) Locking cylinder (position7) Locking cylinder (position8)

Be sure to observe the following fitting instructions:

• The visible gap of 5±1mm between frame and leaf must be observed (see Figure20) so that the lock bolts fully extend into the lock plate openings.

3.8.4 Additional instructions for fitting

▶ Install the frames vertically and properly aligned (seeFigure11). ▶ In the areas described below, back-fill the spaces between frame and walls with a rot-free material to withstand pressure: — Hinges — Infill — Locking — Fixing points — On the upper and lower corners By taking suitable precautions (e.g. silicone), make sure that the pressure-resistant back-packing is not able to shift (see Figure10.2).

3.8.5 Instructions for the user

• Break-in-resistant components only provide burglar resistance in a closed, locked, and secured state and when the key has been removed!

• Anti-panic locks are not permissible in combination with break-in-resistant doors!

• Knob and round cylinders are not generally permitted in break-in resistant doors (RC3).

To ensure the performance criterion “break-in resistance in accordance with DIN EN 1627” with classification RC3 the fitting company must confirm expert fitting in accordance with these ins- tructions by means of the document “Fitting certificate for break- in-resistant doors” provided with the order confirmation and return this document filled out to the manufacturer. 4 Description of S5 Smart, Comfort, Code, Scan Volt-free control of the locks (see Image7b / 7c / 7d) If the locks are to be controlled via intercom/buttons to which voltage is applied at the output, this cable must be switched to volt-free by fitting a coupling relay. Coupling relay for standard cases (12VAC) in accessories. The factory code must be changed for the initial start-up of the finger scanner! For this, see the included operating instructions.

Blue (BU) Condition Function Illuminated briefly A valid radio code was discovered for channel 1 Illuminated long once A valid radio code is discovered that has been stored on both channels Tab.2: Classification of the resistance classes of break-in-resistant components for gas concrete walls Gas concrete wall Resistance class Compression strength class ofthe bricks Nominal thickness Version RC3 ≥4 ≥240mm Bonded Tab.3: Classification of the resistance classes of break-in-resistant components for timber panel walls Resistance class Suitable wall construction RC3 Tongue + groove timber cladding 19 ×120mm, batten 40 × 60mm, SB.W60mm, timber post60 × 140, MF140mm, PE plastic film, OSB15.0mm, GKB12.5mm Plaster with fabric, SBW40mm, DWD15.0mm, timber post 60 × 140, MF140mm, kraft paper, BFU15.0mm, GKB12.5mm Plaster with fabric, approx. 4mm, PS30 mm, FP13 mm V100E1, timber post 60 × 140, MF140mm, PE plastic film 0.2mm, FP13 mm V20E1, batten 40 × 60mm, insulation MF40mm, BFU15.0mm, GKB9.5mm RC4 Plaster with fabric, approx. 4mm, SB.W60mm, DWD15mm, timber post60 × 160mm, SB.W160mm, sodium kraft paper, OSB22mm, BFU15mm, GKB12,5mm Plaster with fabric, approx. 4mm, SB.W60mm, DWD15mm, timber post60 × 160mm, mineral fibre 160mm, sodium kraft paper, FP13mm V20, sheet metal0,75mm, FP13mm V20, GKB9,5mm Prefabricated and timber partition walls with respective resistance class suitability certification from the manufacturer. Deviating walls possible in accordance with EN1627.

5 204 201 RE / 03.2019 ENGLISHFlashes slowly Receiver is in the learn mode forchannel 1 Flashes quickly after slow flashing A valid radio code was discovered during the learning Flashes slowly for 5seconds Flashes quickly for 2seconds Device reset is being implemented or completed Off Operation mode Programming button P (P button)

4.2 Teaching in a radio code

To activate / switch a channel: ▶ Press the P button once to activate channel 1. To abort the learn mode: ▶ Press the P button 3 times, or wait for the timeout. Timeout If no valid radio code is recognised within 25 seconds, the receiver automatically returns to the operation mode.

4.3 Teaching in a radio code

1. Press the P button to activate the desired channel.

— The blue LED will flash slowly for channel 1.

2. Put the hand transmitter, whose radio code is to be inherited,

into the Inheriting / Transmitting mode. If a valid radio code is recognised, the LED flashes quickly in blue then goes out. The receiver is in the operation mode.

In the operation mode, the receiver signals the recognition of a valid radio code by illuminating the blue LED. NOTE: If the radio code for the taught-in hand transmitter was copied from another hand transmitter, the hand transmitter button must be pressed a second time during initial start-up. A valid radio code channel1 is discovered = The LED is illuminated briefly once

All radio codes are deleted by the following steps:

1. Press and hold theP button.

— The LED slowly flashes in blue for 5 seconds. — The LED flashes rapidly in blue for 2 seconds.

2. Release the P button.

All radio codes have been deleted. NOTE: If the P button is released prematurely, the device reset will be aborted and theradio codes are not deleted. 5 Inspection and Maintenance

5.1 Checking the seating and sealing

Before finishing the fitting process, check that the aluminium entrance door has been fitted correctly. ▶ Inspect the following points: — Seating of the fastening screws to the building structure — Sealing of the aluminium entrance door to the building structure 6 Cleaning and Care

You have purchased a high - grade aluminium product. Protect it by performing cleaning and upkeep regularly. This is the only way to prevent undesired corrosion caused by environmental conditions and contamination related to use. Wash surfaces with a mixture of alcohol and water before bonding. ATTENTION Unsuitable care products The door surface and adjacent components can be damaged by aggressive, corrosive or abrasive materials such as acids or steel brushes. ▶ Only use conventional care products and microfibre cloths to maintain the aluminium entrance door. ▶ Use water to rinse any dirt off high-gloss surfaces. ▶ Never use polish on matt surfaces. ▶ Always take note of the manufacturer information for the care products. NOTE: Manufacturer‘s recommendation: proWIN “Seidenglanz” detergent in conjunction with the proWIN “Hochglanzzauber” microfiber cloth. www.prowin.net

6.2 Movable fitting parts

▶ Oil or lubricate moveable fitting parts once per year. Onlyuse acid-free oil or vaseline.

ATTENTION Lubricating the door hinges Lubricate concealed door hinges after 50,000 locks at the latest. ▶ Surface-mounted door hinges are maintenance-free. ▶ Never lubricate the these door hinges.

To maintain the closing cylinder, only special cylinder care spray is approved. Do not use products that contain graphite under any circumstances. 7 Dismantling and Disposal Dismantling of the aluminium entrance door is conducted in the reverse order of the assembly. To dispose of it properly after dismantling, the aluminium door must be disassembled into its individual components and disposed of according to local official regulations. 8 Spare Parts We advise explicitly that only genuine spare parts are tested and approved. The following cylinders may be used in conjunction with our locks H5 / S5:

• Cylinders with/without emergency and hazard function If using other locks, such as gear locks with anti-panic function, proper function in conjunction with the desired cylinder must be checked and ensured in advance. 5 204 201 RE / 03.2019

4.1 Wskazania diod LED