PRM1021 - Milling machine Ferm - Free user manual and instructions

USER MANUAL PRM1021 Ferm

ROUTER Thank you for buying this Ferm product. By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive Warranty. We hope you will enjoy using this product for many years to come. For your own safety and for the safety of others, please read these instructions carefully before using this appliance. It will help you understand your product more easily and avoid unnecessary risks. Keep this instruction manual in a safe place for future use. Introduction The router has been designed for routing of wood and wood products. Check the machine, for loose parts and accessories from transport damage. Contents

Vibration level The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned

• using the tool for different applications, or with different or poorly maintainted accessories, may significantly increase the exposure level

• the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns Contents of packing 1 Router 1 Parallel guide 1 Carbon brush set 1 Template guide 1 Centre pin 1 Adapter for dust extraction 1 Spanner 1 Collet 8 mm (assembled on the machine) 1 Collet 6 mm 3 Router bits 1 Safety instructions 1 Operating instructions 1 Warranty card Product information Fig. A+B+C

4. Fixing screws for parallel fence

8. Wing bolt for depth stop

12. Adjusting wheel for electronic speed control

13. Dust extraction facility

The following symbols are used in these instructions for use: Danger of life and risk of injury as well as risk of damage to the machine in case of non-adherence to the safety instructions in these instructions of use. Danger of electric shock. Remove the plug from the mains socket. Variable speed control. Wear ear and eye protection. Wear a dust mask. Wear protection gloves. Additional safety instructions

• Please check workpieces for any obstructions on the surface of the material, such as protruding nails etc., to protect the router head.

• Wait until the router has come to a complete stop before removing any blocked or routed material around the cutter. Use a long stick for this and never your finger.

• Please keep your hands away from the routing surface.

• Immediately switch off the tool if it starts producing any unusual noise or starts vibrating excessively.

• Please check that all parts are secure, tools are removed etc. before operation. Always check that the power supply corresponds to the voltage on the rating plate. Your machine is double insulated, therefore no earthwire is required.

• Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.

• Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm2. When using a cable reel always unwind the reel completely. Prior to mounting an accessory always unplug the tool. Wait until the machine has come to a complete standstill and the cutter has cooled down before replacing a cutter.

Router Bit Selection Depending on processing and application, router bits are available in the most different designs and qualities: Router bits made of high speed steel (HSS) are suitable for working with soft materials, e. g. soft wood and plastic. Carbide tipped router bits (HM) are particularly suitable for hard and abrasive materials, e.g. hard wood and aluminium. Mounting and removing cutters Fig. E Only use cutters with a shaft diameter which corresponds with the size of the collet. Only use cutters which are suited for the maximum speed of the machine. The cutter diameter should not exceed the maximum diameter (see ‘Technical specifications’). Never tighten the collet nut, if there is no router bit in the collet; the collet may be damaged.6

• Press the spindle lock (7) and turn the collet nut (6) until it engages in the lock. Keep the spindle lock pressed during this procedure.

• Open the collet nut using the spanner.

• Place the cutter shaft in the collet (5).

• Tighten the collet nut so that the cutter is locked properly.

• Open the collet nut when you want to replace a cutter. Adjusting the parallel fence ruler The parallel fence is a useful tool for precision routing at a fixed distance from the edge of the workpiece.

• Place the desired cutter in the tool.

• Slide the parallel guide with the guide rods into the baseplate and tighten at the required measure with the wing bolts Mounting the template guide Fig. C The template guide is a handy aid for cutting a pattern.

• Mount the template guide (18) on the router base (3) using the screws (17). Mounting the adapter for dust extraction Fig. B+D Use the dust adapter for the extraction of dust. In case the adapter is not mounted on the machine, follow these instructions.

• Mount the dust adapter (13) with the screws (17) on the cutter sole (3).

• Place the tube of your vacuum cleaner on the dust tube (19). Keep the outlet of the machine behind the machine for a good view on the workpiece.

• If you release the on/off switch (1), the tool will be switched off.

• Do not put the machine down when the motor is still running. Do not place the machine on a dusty surface. Dust particles may enter the mechanism. Usage tips

• After switching the machine on, make sure the machine reaches full speed before using it on the workpiece.

• Clamp the workpiece and make sure that the workpiece cannot slide from under the machine during the cutting activities.

• Hold the machine firmly and move it evenly over the workpiece. Do not force the machine.

• Only use cutters which do not show any signs of wear. Worn cutters have a negative effect on the efficiency of the machine.

• Always switch off the machine first before removing the plug from the wall socket. Speed Preselection The required speed can be preselected with the thumbwheel. Also during running the rotational speed can be adjusted.

3 - 4 = medium speed

5 = high speed Max = maximum speed The required speeds depends on the material and can be determined by practical testing. Furthermore router bits with a large diameter need a lower rotational speed. Material Diameter Router bit Speed stages Hardwood >20 mm 1 - 2

After longer periods of working at low speed, allow the machine to cool down by running it for a few minutes at high speed with no load Height setting of the router column Fig. B The clamping lever (10) is used to set the maximum height of the router. The plunge depth is then fixed. This is usually necessary when using the tool on a special router table. Make sure the router column is not locked. The router can be pushed down against the spring force. Lock the router column using the clamping lever The router is now locked and will no longer return to its original position. Adjusting the routing depth

• Place the machine on the workpiece.

• Undo the wing screw (8) and fixing handle (10).

• Slowly move the machine downwards until the cutter makes contact with the workpiece.

• Tighten the fixing handle (10).

• Set the depth stop (9) to the required routing depth using the scale and secure it with the wing screw (8).

• Test the setting by completing a test cut on a waste piece. Adjustment using the revolver- depth stop The revolver-depth stop enables you to quickly choose between six different cutting depths. These are also determined by the adjustment of the depth stop (9). For larger routing depths, it is recommended to carry out several repetitive cuts with lower removal rates.

• Adjust the required cutting depth by pressing the revolver-depth stop downwards and rotating the revolver-depth stop (16). Using the centre pin Fig. G

• To use the centre pin, insert one guide rod (15) with the centre pin (20) attached into the holes, either side of the base plate of the router.

• Secure the guide fence rod to the router at the required length be rotating the fixing screw (4) clockwise.

Make sure that the machine is not live when carrying out maintenance work on the motor. These machines have been designed to operate over a long period of time with a minimum of mainte- nance. Continuous satisfactory operation depends upon proper machine care and regular cleaning. Cleaning Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts. Troubleshooting Please find some potential causes and solutions to possible failure. 1 The operating switch is switched on, but the motor is not working

• The electric circuit is broken

• Have the electric circuit repaired

• Wires in the mains plug or in the socket are loose

• Have socket and plug checked or repaired

• The switch is faulty

• Have the switch repaired

• Carbon brushes are worn

• Replace the carbon brushes 2 Router runs slowly

• Variable speed set low

• Reduce pushing force on router 3 Excessive vibration

• Replace cutter Faults Should a fault occur, e.g. after wear of a part, please contact the adress on the warranty card. Included you find an exploded view showing the parts that can be ordered.8

• De schakelaar is defect

DECLARATION OF CONFORMITY