PRM1017 - Milling machine Ferm - Free user manual and instructions

Product type	Router
Brand	Ferm
Model	PRM1017
Supply voltage	230 V~
Frequency	50 Hz
Power input	1200 W
No-load speed	8000 - 28000 min-1
Max. cutting depth	60 mm
Collet diameter (chuck)	8 mm (6 mm supplied)
Weight	3.57 kg
Sound pressure level (Lpa)	92.2 dB(A) (uncertainty 3 dB)
Sound power level (Lwa)	103.2 dB(A) (uncertainty 3 dB)
Vibration	5.82 m/s² (uncertainty 1.5 m/s²)
Double insulation	Yes (earth connection not required)
Variable speed	6 positions + max (wheel)
Package contents	Router, parallel guide, edge guide, dust extraction adapter, 2 collets (6 and 8 mm), 6 bits, wrench, brush set, manuals and warranty card
Compatible materials	Wood, softwood, hardwood, aluminum, plastic
Maintenance and cleaning	Clean with a soft cloth and soapy water, do not use solvents
Safety	Read the manual, wear eye and hearing protection, dust mask, protective gloves
Spare parts and repairability	Replaceable brushes, parts orderable via warranty card
Warranty	Conditions on supplied warranty card

Frequently Asked Questions - PRM1017 Ferm

How to adjust the cutting depth?

Place the machine on the workpiece, loosen the wing screw (8) and the clamping handle (10). Lower gently until the bit touches the workpiece, then tighten the handle. Set the depth stop (9) using the scale and secure it with the wing screw. Make a test on a scrap piece.

How to change the bit?

Press the spindle lock (7) and turn the collet nut (6) with the wrench. Remove the old bit, insert the new one aligning the shaft, then tighten the nut. Only use bits with a shank diameter matching the collet and suitable for the maximum speed.

What speed for which material?

Use low speed (1-2) for hardwoods and large diameter bits (>20 mm), medium speed (3-4) for softwoods and medium diameters (10-20 mm), and high speed (5-max) for softwoods and small diameters (<10 mm). For aluminum, use 1-2; for plastic, 2-3.

How to use the parallel guide?

Insert the rods of the parallel guide into the base of the router. Tighten the wing nuts to the desired distance. The guide allows precise routing at a fixed distance from the edge of the workpiece.

How to mount the dust extraction adapter?

Attach the adapter (13) to the sole of the router with the screws (17). Connect the hose of your vacuum cleaner to the dust hose (19). Keep the machine's outlet behind it for good visibility.

What to do if the motor does not start?

Check the electrical circuit (socket, cable). If wires are loose, have them repaired. If the switch is defective, have it repaired. Make sure the machine is plugged in and the safety lock is not active.

How to maintain the router?

Clean the body regularly with a soft cloth and soapy water after each use. Keep air vents clean. Never use solvents. Replace worn brushes.

Can I use the router on aluminum?

Yes, with a suitable bit (preferably HM). Set low speed (1-2) for diameters larger than 15 mm, and 1-2 for smaller ones. Use a lubricant if necessary.

How to lock the switch for continuous operation?

Press the on/off switch (1) then the lock button (5). Release the switch. To unlock, press the on/off switch briefly again.

What to do if the router runs slow or vibrates?

Check the bit: if dull or damaged, sharpen or replace it. Increase the variable speed if necessary. Reduce pushing force to avoid overheating. If the shaft is bent, replace the bit.

USER MANUAL PRM1017 Ferm

Fig. B

ROUTER

Thank you for buying this Ferm product.

By doing so you now have an excellent product, delivered by one of Europe's leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive Warranty. We hope you will enjoy using this product for many years to come.

For your own safety and for the safety of others, please read these instructions carefully before using this appliance. It will help you understand your product more easily and avoid unnecessary risks. Keep this instruction manual in a safe place for future use.

Introduction

The router has been designed for routing of wood and wood products. Check the machine, for loose parts and accessories from transport damage.

Contents

1. Machine specifications
2. Safety instructions
3. Assembly
4. Operation
5. Maintenance

1. Machine specifications

Technical specifications

Voltage 230 V~
Frequency 50 Hz
Power input 1200 W
No load speed 8000-28000/min
Cutting depth 60 mm
Collet 8 mm
Weight 3.57 kg
Lpa (sound pressure) 92.2 +3 dB(A)
Lwa (sound power) 103.2 +3 dB(A)
Vibration	5.82 +1.5 m/s ^2

Vibration level

The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the

applications mentioned

• using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level
• the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns

Contents of packing

1 Router
1 Parallel guide
1 Carbon brush set
1 Template guide
1 Adapter for dust extraction
1 Spanner
1 Collet 8 mm (assembled on the machine)
1 Collet 6 mm
6 Router bits
1 Safety instructions
1 Operating instructions
1 Warranty card

Product information

Fig. A+B+C

1. On/off switch
2. Handle
3. Base plate
4. Fixing screws for parallel fence
5. Switch lock button
6. Collet nut
7. Spindle lock
8. Wing bolt for depth stop
9. Depth stop
10. Clamping lever
11. Plunge depth scale
12. Adjusting wheel for electronic speed control
13. Dust extraction facility
14. Parallel fence
15. Guide rod
16. Depth stop revolver
17. Screws
18. Template guide
19. Dust tube

2. Safety instructions

The following symbols are used in these instructions for use:

Danger of life and risk of injury as well as risk of damage to the machine in case of non-adherence to the safety instructions in these instructions of use.

Danger of electric shock.

Remove the plug from the mains socket.

Variable speed control.

Wear ear and eye protection.

Wear a dust mask.

Wear protection gloves.

Additional safety instructions

Please check workpieces for any obstructions • on the surface of the material, such as protruding nails etc., to protect the router head.

Wait until the router has come to a complete • stop before removing any blocked or routed material around the cutter. Use a long stick for this and never your finger.

Please keep your hands away from the routing surface.

Immediately switch off the tool if it starts producing any unusual noise or starts vibrating excessively.

Please check that all parts are secure, tools • are removed etc. before operation.

Always check that the power supply corresponds to the voltage on the rating plate.

Your machine is double insulated, therefore no earthwire is required.

Immediately throw away old cables or plugs • when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.

Only use an approved extension cable • suitable for the power input of the machine. The minimum conductor size is 1.5 mm². When using a cable reel always unwind the reel completely.

Prior to mounting an accessory always unplug the tool.

Wait until the machine has come to a complete standstill and the cutter has cooled down before replacing a cutter.

3. Assembly

Router Bit Selection

Depending on processing and application, router bits are available in the most different designs and qualities:

Router bits made of high speed steel (HSS) are suitable for working with soft materials, e. g. soft wood and plastic.

Carbide tipped router bits (HM) are particularly suitable for hard and abrasive materials, e.g. hard wood and aluminium.

Mounting and removing cutters Fig. E

Only use cutters with a shaft diameter which corresponds with the size of the collet. Only use cutters which are suited for the maximum speed of the machine. The cutter diameter should not exceed the maximum diameter (see 'Technical specifications').

Never tighten the collet nut, if there is no router bit in the collet; the collet may be damaged.

Press the spindle lock (7) and turn the collet nut (6) until it engages in the lock. Keep the spindle lock pressed during this procedure.

Open the collet nut using the spanner.

Place the cutter shaft in the collet.

Tighten the collet nut so that the cutter is locked properly.

Open the collet nut when you want to replace • a cutter.

Adjusting the parallel fence ruler

The parallel fence is a useful tool for precision routing at a fixed distance from the edge of the workpiece.

Place the desired cutter in the tool.

Slide the parallel guide with the guide rods into • the baseplate and tighten at the required measure with the wing bolts

Mounting the template guide

Fig. C

The template guide is a handy aid for cutting a pattern.

Mount the template guide (18) on the router • base (3) using the screws (17).

Mounting the adapter for dust extraction Fig. B+D

Use the dust adapter for the extraction of dust. In case the adapter is not mounted on the machine, follow these instructions.

Mount the dust adapter (13) with the screws • (17) on the cutter sole (3).

Place the tube of your vacuum cleaner on the • dust tube (19).

Keep the outlet of the machine behind the machine for a good view on the workpiece.

4. Operation

The ON/OFF switch

To switch on the tool, press and hold the on/off switch (1).

If you release the on/off switch (1), the tool will be switched off.

You can lock the on/off switch by pressing the on/off switch (1) and then button (5). The switch lock can be released by briefly pressing the on/off switch (1).

Do not put the machine down when the motor is still running. Do not place the machine on a dusty surface. Dust particles may enter the mechanism.

Usage tips

After switching the machine on, make sure the machine reaches full speed before using it on the workpiece.

Clamp the workpiece and make sure that the • workpiece cannot slide from under the

machine during the cutting activities.

Hold the machine firmly and move it evenly • over the workpiece. Do not force the machine.

- Only use cutters which do not show any signs of wear. Worn cutters have a negative effect on the efficiency of the machine.

• Always switch off the machine first before removing the plug from the wall socket.

Speed Preselection

The required speed can be preselected with the thumbwheel. Also during running the rotational speed can be adjusted.

1 - 2 = low speed

3 - 4 = medium speed

5 - 6 = high speed

Max = maximum speed

The required speeds depends on the material and can be determined by practical testing.

Furthermore router bits with a large diameter need a lower rotational speed.

Material	Diameter Router bit	Speed stages
Hardwood	>20 mm	1 – 2
	10 – 20 mm	3 – 4
	<10 mm	5 – max
Softwood	>20 mm	1 – 3
	10 – 20 mm	3 – 6
	<10 mm	5 – max
Aluminium	>15 mm	1
	<15 mm	1 – 2
Plastic	>15 mm	1 – 2
	<15 mm	2 – 3

After longer periods of working at low speed, allow the machine to cool down by running it for a few minutes at high speed with no load

Height setting of the router column

Fig. B

The clamping lever (10) is used to set the maximum height of the router.

The plunge depth is then fixed. This is usually necessary when using the tool on a special router table. Make sure the router column is not locked.

The router can be pushed down against the spring

force. Lock the router column using the clamping lever The router is now locked and will no longer return to its original position.

Adjusting the routing depth

Place the machine on the workpiece.

Undo the wing screw (8) and fixing handle • (10).

Slowly move the machine downwards until the • cutter makes contact with the workpiece.

Tighten the fixing handle (10).•

Set the depth stop (9) to the required routing • depth using the scale and secure it with the wing screw (8).

Test the setting by completing a test cut on a • waste piece.

Adjustment using the revolver-depth stop

The revolver-depth stop enables you to quickly choose between three different cutting depths.

These are also determined by the adjustment of the depth stop (9).

For larger routing depths, it is recommended to carry out several repetitive cuts with lower removal rates.

Adjust the required cutting depth by rotating the revolver-depth stop (16).

5. Maintenance

Make sure that the machine is not live when carrying out maintenance work on the motor.

These machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning.

Cleaning

Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

Troubleshooting

Please find some potential causes and solutions to possible failure.

1 The operating switch is switched on, but the motor is not working

The electric circuit is broken •

Have the electric circuit repaired•

Wires in the mains plug or in the socket are • loose

Have socket and plug checked or repaired•

The switch is faulty•

• Have the switch repaired

2 Router runs slowly

- Blunt or damaged cutter

• Re-sharpen or replace cutter

• Variable speed set low

• Increase variable speed

• Motor is overloaded

- Reduce pushing force on router

3 Excessive vibration

- Bent cutter shank

- Replace cutter

4 Sparks inside the housing

• Carbon brushes are worn

- Replace the carbon brushes

Faults

Should a fault occur, e.g. after wear of a part, please contact the adress on the warranty card. Included you find an exploded view showing the parts that can be ordered.

Environment

In order to prevent the machine from damage during transport, it is delivered in a sturdy packaging. Most of the packaging materials can be recycled. Take these materials to the appropriate recycling locations.

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Warranty

The guarantee conditions can be found on the separately enclosed guarantee card.

The product and the user manual are subject to change. Specifications can be changed without further notice.

OBERFRÄSE

De schakelaar is defect•

• Motor is overbelast

3 Vibrations excessives

No. Description Position

208299	Speed control 8
208300	Right handle 12 + 13 + 15
208301	Switch 14
208302	Capacitor 16
208303	Stator 17
800608	Bearing 18
208304	Rotor 20
208305	Clamping lever 22 TILL 25
208306	Collet 6mm 29
208307	Collet 8mm 29
208308	Collet nut 30
208309	Dust extraction 33
208310	Knob for guide	35 + 36
208311	Base plate	40
208312	Depth stop revolver	41 TILL 44
208313	Spindle lock	47 + 49 + 50
208314	Depth stop knob	52 + 36
208315	Spring set	53 + 78
806003	Bearing 54
208316	Depth stop	57 + 58
208317	Left handle	61 + 63 + 13
208318	Carbon brush set	64
208319	Carbon brush holder	65 + 66
208320	Spanner	67
208321	Template guide	68
208322	Guide 69 TILL 74

CE

DECLARATION OF CONFORMITY EBF-1200, ROUTER

(EN) We declare under our sole responsibility that this product is in conformity and accordance with the following standards and regulations:
(DE) Der Hersteller erklärt eigenverantwortlich, dass dieses Produkt den folgenden Standards und Vorschriften entspricht:
(NL) Wij verklaren onder onze volledige verantwoordelijk heid dat dit product voldoet aan, en in overeenstem ming is met, de volgende standaarden en reguleringen:
(FR) Nous déclarons sous notre seule responsabilité que ce produit est conforme aux standards et directives suivants:
(ES) Declaramos bajo nuestra exclusiva responsabilidad que este producto cumple con las siguientes normas y estándares de funcionamiento:
(PT) Declaramos por nossa total responsabilidade de que este produto está em conformidade e cumpre as normas e regulamentações que se seguem:
(IT) Dichiariamo, sotto la nostra responsabilità, che questo prodotto è conforme alle normative e ai regolamenti seguenti:
(SV) Vi garanterar på eget ansvar att denna produkt upp fyller och följer följande standarder och bestämmelser:
(FI) Vakuutamme yksinomaan omalla vastuullamme, että tämä tuote täyttää seuraavat standardit ja säädökset:
(NO) Vi erklærer under vårt eget ansvar at dette produktet er i samsvar med følgende standarder og regler:
(DA) Vi erklærer under eget ansvar, at dette produkt er i overensstemmelse med følgende standarder og bestemmelser:
(HU) Felelősségünk teljes tudatában kijelentjük, hogy ez a termék teljes mértékben megfelel az alábbi szabványoknak és előírásoknak:

It is our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice.

Ferm BV • Lingenstraat 6 • 8028 PM • Zwolle The Netherlands