PRM1019P - Milling machine Ferm - Free user manual and instructions

Product type	Router (plunge router)
Brand	Ferm
Model	PRM1019P
Supply voltage	220-240 V~
Frequency	50/60 Hz
Power consumption	2200 W
No-load speed	9000-22000/min
Max cutting depth	70 mm
Collet chuck	6 mm, 8 mm, 12 mm
Weight	5.8 kg
Sound pressure level (Lpa)	97.8+3 dB(A)
Sound power level (Lwa)	108.8+3 dB(A)
Vibration (left handle)	2.232+1.5 m/s²
Vibration (right handle)	2.384+1.5 m/s²
Double insulation	Yes (earth connection unnecessary)
Electronic speed control	Yes (preset dial)
Turret depth stop	3 positions
Parallel guide included	Yes
Cutting guide included	Yes
Spindle lock	Yes (for bit change)
Maintenance	Regular cleaning with soft cloth and soapy water; no solvents
Warranty	See enclosed warranty card

Frequently Asked Questions - PRM1019P Ferm

How to change the bit on the Ferm PRM1019P router?

Unplug the tool. Press the spindle lock (6) and turn the collet nut (7) until it engages. Open the nut with the wrench, insert the new bit, then tighten firmly. Release the lock.

How to adjust the plunge depth?

Use the adjustment knobs (8) and (9). Lower the tool until the bit touches the workpiece, lock with the lever (11), then adjust the stop rod (10) to the desired depth. Fine-tune with the adjustment knob (1 mm per turn).

What speed to choose for different materials?

Use the speed control dial. For hardwood >20 mm: speed 1-2; softwood >20 mm: 1-3; aluminum >15 mm: 1; plastic >15 mm: 1-2. Adjust according to the bit diameter.

How to use the parallel guide?

Mount the guide (19) onto the support using screws (18), insert the support into the base and tighten screws (4). Adjust the distance with the precision adjustment screw (20) (1.5 mm per turn).

What to do if the motor does not start?

Check the power supply and fuses. If the circuit is interrupted or the socket defective, have it repaired. If the switch is defective, contact after-sales service.

How to maintain the router?

Clean the body with a soft cloth after each use. Keep ventilation slots clean. Use a damp cloth with soapy water if necessary. Avoid solvents.

Can I use bits with a diameter larger than 12 mm?

No, the collet accepts shanks of 6, 8 or 12 mm. The maximum cutting diameter of the bit is limited by speed; observe the technical specifications.

How to adjust the turret depth stop?

Turn the stop (21) to select one of the three preset depths. Each position corresponds to a different depth defined by the adjustment of the stop rod.

What to do in case of excessive vibration?

Stop the tool immediately. Check that the bit is properly tightened and in good condition. Use sharp bits. If the problem persists, consult after-sales service.

Where to find spare parts?

Refer to the warranty card for customer service contact details. You can order spare parts through authorized Ferm service centers.

USER MANUAL PRM1019P Ferm

Black industrial FERM power tool with adjustable arm and mounting base (no visible text or symbols)

PRM1019P

EN Original instructions 04
DE Übersetzung der Originalbetriebsanleitung 08
NL Vertaling van de oorspronkelijke gebruiksaanwijzing 13
FR Traduction de la notice originale 17
ES Traducción del manual original 22
PT Tradução do manual original 27
IT Traduzione delle istruzioni originali 31
SV Översättning av bruksanvisning i original 36
FI Alkuperäisten ohjeiden käännös 40
DA Oversættelse af den originale brugsanvisning 45
CS Překlad původního návodu k používání 49

SK Prevod izvirnih navodil 54
LT Originalios instrukcijos vertimas 59
LV Instrukciju tulkojums no oriğinälvalodas 63
RU Перевод исходных инструкций 67
EL Μετάφραση του πρωτοτύπου των οδηγιών χρήσης 72
AR 77 تعليمات للاستخدام

19 16 17 20 18 22 13 5 2 12 1 FERM® 2 4 3 8 10 9 21 15 11 6 7 14 Fig. A

Fig. B 6 7

20 17 19 3 22 4 Fig. C

3 23 22 Fig. D Fig. E

12 8 10 9 7 21

ROUTER

PRM1019P

Thank you for buying this Ferm product.

By doing so you now have an excellent product, delivered by one of Europe's leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive Warranty. We hope you will enjoy using this product for many years to come.

For your own safety and for the safety of others, please read these instructions carefully before using this appliance. It will help you understand your product more easily and avoid unnecessary risks. Keep this instruction manual in a safe place for future use.

Introduction

The router has been designed for routing of wood and wood products. Check the machine, for loose parts and accessories from transport damage.

Contents

1. Machine specifications
2. Safety instructions
3. Assembly
4. Operation
5. Maintenance

1. MACHINE SPECIFICATIONS

Technical specifications

Voltage 220-240 V\~

Frequency 50/60 Hz

Power input 2200 W

No load speed 9.000-22.000/min

Cutting depth 70 mm

Collet 6mm, 8mm, 12mm

Weight 5.8 kg

Lpa (sound pressure) 97.8+3 dB(A)

Lwa (sound power) 108.8+3 dB(A)

Vibration left handle 2.232+1.5 m/s ^2

Vibration right handle 2.384+1.5 m/s ^2

Vibration level

The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned.

• using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level
• the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.

Product information

Fig. A, B, C, D

1. On/off switch
2. Handle
3. Base plate
4. Fixing screws for parallel fence
5. Upper limit knob
6. Spindle lock
7. Collet nut

8. Plunge depth adjustment button

9. Fast-feed button

10. Stopper pole

11. Clamping lever

12. Plunge depth scale

13. Adjusting wheel for electronic speed control

14. Router bit

15. Fixing screw

16. Guide rod

17. Parallel guide

18. Fixing screw

19. Parallel fence

20. Fine adjusting screw

21. Depth stop revolver

22. Screws

23. Template guide

2. SAFETY INSTRUCTIONS

The following symbols are used in these instructions for use:

Read the instructions carefully.

Danger of life and risk of injury as well as risk of damage to the machine in case of non-adherence to the safety instructions in these instructions of use.

Danger of electric shock.

Remove the plug from the mains socket.

Variable speed control.

Wear ear and eye protection.

Wear a dust mask.

Wear protection gloves.

Additional safety instructions

• Please check workpieces for any obstructions on the surface of the material, such as protruding nails etc., to protect the router head.
• Wait until the router has come to a complete stop before removing any blocked or routed material around the cutter. Use a long stick for this and never your finger.
• Please keep your hands away from the routing surface.
• Immediately switch off the tool if it starts producing any unusual noise or starts vibrating excessively.
• Please check that all parts are secure, tools are removed etc. before operation.

Always check that the power supply corresponds to the voltage on the rating plate.

Your machine is double insulated, therefore no earthwire is required.

• Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.
• Only use an approved extension cable suitable for the power input of the machine. The minimum

conductor size is 1.5 mm ^2 . When using a cable reel always unwind the reel completely.

Prior to mounting an accessory always unplug the tool.

Wait until the machine has come to a complete standstill and the cutter has cooled down before replacing a cutter.

3. ASSEMBLY

Router Bit Selection

Depending on processing and application, router bits are available in the most different designs and qualities:

• Router bits made of high speed steel (HSS) are suitable for working with soft materials, e. g. soft wood and plastic.
• Carbide tipped router bits (HM) are particularly suitable for hard and abrasive materials, e. g. hard wood and aluminium.

Mounting and removing cutters

Fig. B

Only use cutters with a shaft diameter which corresponds with the size of the collet. Only use cutters which are suited for the maximum speed of the machine. The cutter diameter should not exceed the maximum diameter (see 'Technical specifications').

Never tighten the collet nut, if there is no router bit in the collet; the collet may be damaged.

• Press the spindle lock (6) and turn the collet nut (7) until it engages in the lock. Keep the spindle lock pressed during this procedure.
• Open the collet nut using the spanner.
• Place the cutter shaft in the collet.
• Tighten the collet nut so that the cutter is locked properly.
• Open the collet nut when you want to replace a cutter.

Adjusting the parallel fence ruler

Fig. A + C

The parallel fence(19) is a useful tool for precision routing at a fixed distance from the edge of the workpiece.

• Install the straight guide on the guide holder with the fixing screw (18).
- Insert the guide holder into the holes in the tool base and tighten the Fixing screws for parallel fence (4).

• To adjust the distance between the bit and the straight guide, loosen the fixing screw (18) and turn the fine adjusting screw ((20) 1.5 mm per turn).
• At the desired distance, tighten the Fixing screws for parallel fence (4) to secure the straight guide in place.

Mounting the template guide

Fig. D

The template guide is a handy aid for cutting a pattern.

- Mount the template guide (23) on the router base (3) using the screws (22).

Material Diameter	Router bit	Speed stages
Hardwood >20	mm 1 – 2
	10 – 20 mm 3	-4
	<10 mm 5 – max
Softwood >20	mm 1 – 3
	10 – 20 mm 3	-6
	<10 mm 5 – max
Aluminium >15	mm 1
	<15 mm 1 – 2
Plastic >15 mm	1 – 2
	<15 mm 2 – 3

4. OPERATION

Switching on and off

Fig. A

• To switch the machine on, press the On/off switch (1).
• To switch the machine off, press the On/off switch (1).

Usage tips

• After switching the machine on, make sure the machine reaches full speed before using it on the workpiece.
• Clamp the workpiece and make sure that the workpiece cannot slide from under the machine during the cutting activities.
• Hold the machine firmly and move it evenly over the workpiece. Do not force the machine.
• Only use cutters which do not show any signs of wear. Worn cutters have a negative effect on the efficiency of the machine.
  • Always switch off the machine first before removing the plug from the wall socket.

Speed Preselection

The required speed can be preselected with the thumbwheel. Also during running the rotational speed can be adjusted.

1 - 2 = low speed
3 - 4 = medium speed
5 - 6 = high speed
Max = maximum speed

The required speeds depends on the material and can be determined by practical testing.

Furthermore router bits with a large diameter need a lower rotational speed.

Height setting of the router column

Fig. A + E

• The clamping lever (11) is used to set the maximum height of the router.
• The plunge depth is then fixed. This is usually necessary when using the tool on a special router table.
• Make sure the router column is not locked.
• The router can be pushed down against the spring force.
• Lock the router column using the clamping lever
• The router is now locked and will no longer return to its original position.

Setting the plunge depth

Fig. A + E

The plunge depth can be adjusted by using buttons 8 and 9. If the plunge depth is set correctly, the groove in question can be routed accurately to within 0.1 mm.

• Place the desired cutter in the rool. The router can be pushed down against the spring force.
• Push the tool down until the cutter touches the workpiece, then lock it using the clamping lever
• Turn the stopper pole setting nut counterclockwise.
• Lower the stopper pole until it makes contact with the adjusting bolt. The depth of cut is indicated on the scale by the depth pointer.
• While pressing the fast-feed button, raise the stopper pole until the desired depth of cut is obtained. Minute depth adjustments can be obtained by turning the adjusting knob (1 mm per turn).
• Now, your predetermined depth of cut can be obtained by loosening the lock lever and then lowering the tool body until the stopper pole

makes contact with the adjusting hex bolt of the stopper block.

Setting of the upper limit

The upper limit of the tool body can be adjusted by turning the nylon nut.

Do not lower the upper limit nut too low. The bit will protrude dangerously.

Adjustment using the revolver-depth stop Fig. A + E

The revolver-depth stop enables you to quickly choose between three different cutting depths. These are also determined by the adjustment of the depth stop (10).

For larger routing depths, it is recommended to carry out several repetitive cuts with lower removal rates.

- Adjust the required cutting depth by rotating the revolver-depth stop (21).

5. MAINTENANCE

Make sure that the machine is not live when carrying out maintenance work on the motor.

These machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning.

Cleaning

Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

Troubleshooting

Please find some potential causes and solutions to possible failure.

1 The operating switch is switched on, but the motor is not working

• The electric circuit is broken
• Have the electric circuit repaired
- Wires in the mains plug or in the socket are loose
- Have socket and plug checked or repaired

• The switch is faulty
• Have the switch repaired
• Blunt or damaged cutter
  • Re-sharpen or replace cutter
  • Variable speed set low
• Increases variable speed
• Motor is overloaded
• Reduce pushing force on router

2 Router runs slowly

3 Excessive vibration

- Bent cutter shank

- Replace cutter

4 Sparks inside the housing

• Carbon brushes are worn
- Replace the carbon brushes

Faults

Should a fault occur, e.g. after wear of a part, please contact the adress on the warranty card. Included you find an exploded view showing the parts that can be ordered.

ENVIRONMENT

In order to prevent the machine from damage during transport, it is delivered in a sturdy packaging. Most of the packaging materials can be recycled. Take these materials to the appropriate recycling locations.

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Only for EC countries

Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.

WARRANTY

The guarantee conditions can be found on the separately enclosed guarantee card.

The product and the user manual are subject to change. Specifications can be changed without further notice.

OBERFRÄSE PRM1019P

- De schakelaar is defect

3 Vibrations excessives

Setting of the upper limit

The upper limit of the tool body can be adjusted by turning the nylon nut.

Do not lower the upper limit nut too low. The bit will protrude dangerously.

Exploded view diagram of a mechanical assembly with numbered parts for identification

CE

DECLARATION OF CONFORMITY PRM1019P - ROUTER

(EN) We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:
(DE) Der Hersteller erklärt eigenverantwortlich, dass dieses Produkt der Direktive 2011/65/EU des Europäischen Parlaments und des Rats vom 8. Juni 2011 über die Einschränkung der Anwendung von bestimmten gefährlichen Stoffen in elektrischen und elektronischen Geräten entspricht, den folgenden Standards und Vorschriften entspricht:
(NL) Wij verklaren onder onze volledige verantwoordelijkheid dat dit product voldoet aan de conform Richtlijn 2011/65/EU van het Europees Parlement en de Raad van 8 juni 2011 betreffende beperking van het gebruik van bepaalde gevaarlijke stoffen in elektrische en elektronische apparatuur en in overeenstem ming is met de volgende standaarden en reguleringen:
(FR) Nous déclarons sous notre seule responsabilité que ce produit est conforme aux standards et directives suivants: est conforme à la Directive 2011/65/EU du Parlement Européen et du Conseil du 8 juin 2011 concernant la limitation d'usage de certaines substances dangereuses dans l'équipement électrique et électronique.
(ES) Declaramos bajo nuestra exclusiva responsabilidad que este producto cumple con las siguientes normas y estándares de funcionamiento: se encuentra conforme con la Directiva 2011/65/UE del Parlamento Europeo y del Consejo de 8 de junio de 2011 sobre la restricción del uso de determinadas sustancias peligrosas en los equipos eléctricos y electrónicos.
(PT) Declaramos por nossa total responsabilidade-de que este produto está em conformidade e cumpre as normas e regulamentações que se seguem: está em conformidade com a Directiva 2011/65/EU do Parlamento Europeu e com o Conselho de 8 de Junho de 2011 no que respeita à restrição de utilização de determinadas substâncias perigosas existentes em equipamento eléctrico e electrónico.
(IT) Dichiariamo, sotto la nostra responsabilità, che questo prodotto è conforme alle normative e ai regolamenti seguenti: è conforme alla Direttiva 2011/65/UE del Parlamento Europeo e del Consiglio dell'8 giugno 2011 sulla limitazione dell'uso di determinate sostanze pericolose nelle apparecchiature elettriche ed elettroniche.
(SV) Vi garanterar på eget ansvar att denna produkt uppfyller och följer följande standarder och bestämmelser: uppfyller direktiv 2011/65/EU från Europeiska parlamentet och EG-rådet från den 8 juni 2011 om begränsningen av användning av farliga substanser i elektrisk och elektronisk utrustning.
(FI) Vakuutamme yksinomaan omalla vastuillamme, että tämä tuote täyttää seuraavat standardit ja säädökset: täyttää Euroopan parlamentin ja neuvoston 8. kesäkuuta 2011 päivätyn direktiivin 2011/65/EU vaatimukset koskien vaarallisten aineiden käytön rajoitusta sähkö- ja elektronisissa laitteissa.
(NO) Vi erklærer under vårt eget ansvar at dette produktet er i samsvar med følgende standarder og regler: er i samsvar med EU-direktivet 2011/65/EU fra Europa-parlamentet og Europa-rådet, pr. 8 juni 2011, om begrensning i bruken av visse farlige stoffer i elektrisk og elektronisk utstyr.
(DA) Vi erklærer under eget ansvar, at dette produkt er i overensstemmelse med følgende standarder og bestemmelser: er i overensstemmelse med direktiv 2011/65/EU fra Europa-Parlamentet og Rådet af 8. juni 2011 om begrænsning af anvendelsen af visse farlige stoffer i elektrisk og elektronisk udstyr.
(HU) Felelősségünk teljes tudatában kijelentjük, hogy ez a termék teljes mértékben megfelel az alábbi szabványoknak és előírásoknak: je v souladu se směrnící 2011/65/EU Evropského parlamentu a Rady EU ze dne 8. června 2011, která se týká omezení použiti určitých nebezpečných látek v elektrických a elektronických zaříženích.
(CS) Na naši vlastní zodpovědnost prohlašujeme, že je tento výrobek v souladu s následujícími standardy a normami: Je v súlade s normou 2011/65/EÚ Európskeho parlamentu a Rady z 8. júna 2011 týkajúcej sa obmedzenia používania určitých nebezpečných látok v elektrickom a elektronickom vybavení.