PRM1019P - Milling machine Ferm - Free user manual and instructions

USER MANUAL PRM1019P Ferm

Fig. B Fig. D Fig. E Fig. C 3ROUTER PRM1019P Thank you for buying this Ferm product. By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive Warranty. We hope you will enjoy using this product for many years to come. For your own safety and for the safety of others, please read these instructions carefully before using this appliance. It will help you understand your product more easily and avoid unnecessary risks. Keep this instruction manual in a safe place for future use. Introduction The router has been designed for routing of wood and wood products. Check the machine, for loose parts and accessories from transport damage. Contents

Vibration level The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned. - using the tool for di󰀨erent applications, or with di󰀨erent or poorly maintainted accessories, may signicantly increase the exposure level - the times when the tool is switched o󰀨 or when it is running but not actually doing the job, may signicantly reduce the exposure level Protect yourself against the e󰀨ects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns. Product information Fig. A, B, C, D

4. Fixing screws for parallel fence

13. Adjusting wheel for electronic speed control

The following symbols are used in these instructions for use: Read the instructions carefully.

ENDanger of life and risk of injury as well as risk of damage to the machine in case of non-adherence to the safety instructions in these instructions of use. Danger of electric shock. Remove the plug from the mains socket. Variable speed control. Wear ear and eye protection. Wear a dust mask. Wear protection gloves. Additional safety instructions

• Please check workpieces for any obstructions on the surface of the material, such as protruding nails etc., to protect the router head.

• Wait until the router has come to a complete stop before removing any blocked or routed material around the cutter. Use a long stick for this and never your nger.

• Please keep your hands away from the routing surface.

• Immediately switch o󰀨 the tool if it starts producing any unusual noise or starts vibrating excessively.

• Please check that all parts are secure, tools are removed etc. before operation. Always check that the power supply corresponds to the voltage on the rating plate. Your machine is double insulated, therefore no earthwire is required.

• Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.

• Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm

. When using a cable reel always unwind the reel completely. Prior to mounting an accessory always unplug the tool. Wait until the machine has come to a complete standstill and the cutter has cooled down before replacing a cutter.

Router Bit Selection Depending on processing and application, router bits are available in the most di󰀨erent designs and qualities:

• Router bits made of high speed steel (HSS) are suitable for working with soft materials, e. g. soft wood and plastic.

• Carbide tipped router bits (HM) are particularly suitable for hard and abrasive materials, e. g. hard wood and aluminium. Mounting and removing cutters Fig. B Only use cutters with a shaft diameter which corresponds with the size of the collet. Only use cutters which are suited for the maximum speed of the machine. The cutter diameter should not exceed the maximum diameter (see ‘Technical specications’). Never tighten the collet nut, if there is no router bit in the collet; the collet may be damaged.

• Press the spindle lock (6) and turn the collet nut (7) until it engages in the lock. Keep the spindle lock pressed during this procedure.

• Open the collet nut using the spanner.

• Place the cutter shaft in the collet.

• Tighten the collet nut so that the cutter is locked properly.

• Open the collet nut when you want to replace a cutter. Adjusting the parallel fence ruler Fig. A + C The parallel fence(19) is a useful tool for precision routing at a xed distance from the edge of the workpiece.

• Install the straight guide on the guide holder with the xing screw (18).

• Insert the guide holder into the holes in the tool base and tighten the Fixing screws for parallel fence (4).

EN• To adjust the distance between the bit and the straight guide, loosen the xing screw (18) and turn the ne adjusting screw ((20) 1.5 mm per turn).

• At the desired distance, tighten the Fixing screws for parallel fence (4) to secure the straight guide in place. Mounting the template guide Fig. D The template guide is a handy aid for cutting a pattern.

Switching on and o󰀨 Fig. A

• After switching the machine on, make sure the machine reaches full speed before using it on the workpiece.

• Clamp the workpiece and make sure that the workpiece cannot slide from under the machine during the cutting activities.

• Hold the machine rmly and move it evenly over the workpiece. Do not force the machine.

• Only use cutters which do not show any signs of wear. Worn cutters have a negative e󰀨ect on the e󰀩ciency of the machine.

• Always switch o󰀨 the machine rst before removing the plug from the wall socket. Speed Preselection The required speed can be preselected with the thumbwheel. Also during running the rotational speed can be adjusted. 1 – 2 = low speed 3 – 4 = medium speed 5 – 6 = high speed Max = maximum speed The required speeds depends on the material and can be determined by practical testing. Furthermore router bits with a large diameter need a lower rotational speed. Material Diameter Router bit Speed stages Hardwood >20 mm 1 – 2 10 – 20 mm 3 – 4 <10 mm 5 – max Softwood >20 mm 1 – 3 10 – 20 mm 3 – 6 <10 mm 5 – max Aluminium >15 mm 1 <15 mm 1 – 2 Plastic >15 mm 1 – 2 <15 mm 2 – 3 Height setting of the router column Fig. A + E

• The clamping lever (11) is used to set the maximum height of the router.

• The plunge depth is then xed. This is usually necessary when using the tool on a special router table.

• Make sure the router column is not locked.

• The router can be pushed down against the spring force.

• Lock the router column using the clamping lever

• The router is now locked and will no longer return to its original position. Setting the plunge depth Fig. A + E The plunge depth can be adjusted by using buttons 8 and 9. If the plunge depth is set correctly, the groove in question can be routed accurately to within 0.1 mm.

• Place the desired cutter in the rool. The router can be pushed down against the spring force.

• Push the tool down until the cutter touches the workpiece, then lock it using the clamping lever

• Turn the stopper pole setting nut counterclock- wise.

• Lower the stopper pole until it makes contact with the adjusting bolt. The depth of cut is indicated on the scale by the depth pointer.

• While pressing the fast-feed button, raise the stopper pole until the desired depth of cut is obtained. Minute depth adjustments can be obtained by turning the adjusting knob (1 mm per turn).

• Now, your predetermined depth of cut can be obtained by loosening the lock lever and then lowering the tool body until the stopper pole

ENmakes contact with the adjusting hex bolt of the stopper block. Setting of the upper limit The upper limit of the tool body can be adjusted by turning the nylon nut. Do not lower the upper limit nut too low. The bit will protrude dangerously. Adjustment using the revolver- depth stop Fig. A + E The revolver-depth stop enables you to quickly choose between three di󰀨erent cutting depths. These are also determined by the adjustment of the depth stop (10). For larger routing depths, it is recommended to carry out several repetitive cuts with lower removal rates.

• Adjust the required cutting depth by rotating the revolver-depth stop (21).

Make sure that the machine is not live when carrying out maintenance work on the motor. These machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning. Cleaning Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come o󰀨 use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts. Troubleshooting Please nd some potential causes and solutions to possible failure. 1 The operating switch is switched on, but the motor is not working

• The electric circuit is broken

• Have the electric circuit repaired

Wires in the mains plug or in the socket are loose

• Have socket and plug checked or repaired

• The switch is faulty

• Have the switch repaired 2 Router runs slowly

• Blunt or damaged cutter

• Re-sharpen or replace cutter

• Variable speed set low

• Reduce pushing force on router 3 Excessive vibration

• Replace cutter 4 Sparks inside the housing

• Carbon brushes are worn

• Replace the carbon brushes Faults Should a fault occur, e.g. after wear of a part, please contact the adress on the warranty card. Included you nd an exploded view showing the parts that can be ordered. ENVIRONMENT In order to prevent the machine from damage during transport, it is delivered in a sturdy packaging. Most of the packaging materials can be recycled. Take these materials to the appropriate recycling locations. Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations. Only for EC countries Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way. WARRANTY The guarantee conditions can be found on the separately enclosed guarantee card. The product and the user manual are subject to change. Specications can be changed without further notice.

• De schakelaar is defect

DECLARATION OF CONFORMITY