GAL 18 V160 AS - Battery charger Fein - Free user manual and instructions

Product Type	Battery charger
Brand	Fein
Model	GAL 18 V160 AS
Charging voltage	18 V (automatic detection)
Charging current	16 A
Compatible battery types	Lithium-Ion AMPShare (ProCORE18V and standard, capacity ≥ 2.0 Ah)
Compatible number of cells	5 to 15
Charging temperature range	0 °C to 45 °C
Weight	0.95 kg (according to EPTA 01:2014)
Power supply	230 V ~ (compatible with 220 V)
Charging functions	Standard charging, Power Boost (quick charge up to 50%), 5-LED charge indicator, temperature monitoring (red LED), active cooling (fan)
Charging mode	Intelligent, automatic voltage and temperature detection
Charging time (example)	ProCORE 4.0 Ah battery: 9 min (50%), 21 min (80%), 51 min (100%); Standard 4.0 Ah battery: 16 min (80%), 25 min (100%)
Mounting	On workbench or wall (hole spacing 86 mm, screws Ø 5-6.5 mm)
Acoustic signal	End of charging cycle (short signal)
Safety	Overheating protection, shutdown in case of fault, not waterproof
Maintenance	Clean contacts dry, do not open, have repaired by FEIN authorized service center
Warranty	Statutory warranty + FEIN manufacturer warranty (according to declaration)
Disposal	Do not dispose of with household waste, WEEE recycling

Frequently Asked Questions - GAL 18 V160 AS Fein

How to activate Power Boost mode?

Press the Power Boost button (4) before or after inserting the battery. The button lights up red during fast charging. Pressing again returns to standard mode.

What do the green LEDs (3) mean?

The 5 green LEDs indicate the battery charge level: one LED on = approx. 20%, all five on = > 95%. During charging, they light up successively.

Why is the red LED (5) continuously on?

The red LED continuously on indicates that the battery temperature is not within the admissible range (0-45 °C). Charging resumes automatically as soon as the temperature returns to normal.

What to do if the red LED (5) flashes?

A red flashing indicates a fault with the battery or charger. Check that the battery is correctly inserted and its contacts are clean. If the problem persists, replace the battery or contact customer service.

Which batteries can I charge with this charger?

This charger is designed for Lithium-Ion AMPShare batteries from FEIN and partners, with a capacity of at least 2.0 Ah and a voltage of 18 V. It supports ProCORE18V and standard batteries (5 to 15 cells).

Can I mount the charger on the wall?

Yes, the charger can be fixed to the wall using two round-head screws (Ø 5-6.5 mm) with a spacing of 86 mm. Use the intended wall bracket.

How to maintain the charger?

Unplug the charger before any cleaning. Clean the electrical contacts dry and ensure no metal chips enter the housing. Do not open the charger.

What to do if the charger does not turn on (green LED off)?

Check that the power cable is properly plugged in and that the mains socket works. If the problem persists, the charger or cable may be defective; have it checked by an authorized service center.

The fan is making noise, is that normal?

Yes, the charger is equipped with Active Air Cooling which cools the battery when its temperature exceeds 0 °C. The fan noise is normal. If it does not work, the charging time may increase.

How to dispose of the charger at end of life?

Do not dispose of the charger with household waste. According to the WEEE directive, return it to a collection point for recycling electrical and electronic equipment.

USER MANUAL GAL 18 V160 AS Fein

ACTIVE AIR COOLING POWER BOOST

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GAL 18V-160 9 26 04 337 00 0

GAL 18V-160 9 26 04 339 00 0

GAL 18V-160 9 26 04 349 00 0

de	4	no	48	sl	88	zh-CN	132
en	9	sv	52	sr	93	zh-TW	136
fr	14	fi	56	hr	98	ko	140
it	19	tr	60	ru	102	th	144
nl	24	hu	64	uk	108	ja	149
es	29	cs	69	bg	113	ar	153
pt	34	sk	73	et	118	hi	157
el	39	pl	78	lt	122
da	44	ro	83	lv	127

(1) (5) ACTIVE AIR COOLING POWER BOOST (3)(4)

(3)(4) (2)

GAL 18V-160

Original instructions

Safety instructions

Read all the safety and general instructions. Failure to observe the safety and general instructions

may result in electric shock, fire and/or serious injury.

Store these instructions in a safe place.

Only use the charger if you can fully evaluate all functions and carry them out without restrictions, or if you have received corresponding instructions.

This charger is not intended for use by children or persons with physical, sensory or mental limitations or a lack of experience or knowledge. This charger can be used by children aged 8 or older and by persons who have physical, sensory or mental limitations or a lack of experience or knowledge if a person responsible for their safety supervises them or has instructed them in the safe operation of the charger and they understand the associated dangers. Otherwise, there is a risk of operating errors and injuries.
▶ Supervise children during use, cleaning and maintenance. This will ensure that children do not play with the charger.
▶ Only charge FEIN AMPShare Li-Ion batteries or batteries

of AMPShare partners with a capacity of 2,0 Ah or more. The battery voltage must match the battery charging voltage of the charger. Do not charge any non-re-chargeable batteries. Otherwise there is a risk of fire and explosion.

Do not expose the charger to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Keep the charger clean. Dirt poses a risk of electric shock.
  ▶ Always check the charger, cable and plug before use. Stop using the charger if you discover any damage. Do not open the charger yourself, and have it repaired only by a qualified specialist using only original replacement parts. Damaged chargers, cables and plugs increase the risk of electric shock.
  ▶ Do not operate the charger on an easily ignited surface (e.g. paper, textiles, etc.) or in a flammable environment. There is a risk of fire due to the charger heating up during operation.
  ▶ Do not cover the ventilation slots of the charger. Otherwise, the charger may overheat and no long function properly.
  ▶ Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  In case of damage and improper use of the battery, vapours may also be emitted. Ensure the area is well-ventilated and seek medical attention should you experience any adverse effects. The vapours may irritate the respiratory system.
  ▶ Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Products sold in GB only:

Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362).

If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug.

The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

▶ Do not operate the charger in closed cupboards or near sources of heat. Otherwise, the charger may overheat and no longer function properly.
▶ When it is not in use for a long period, remove the battery from the charger and pull out the plug. Saving energy protects the environment.
▶ Remove the charger's plug from the plug socket when carrying out cleaning. There is a risk of electric shock.
▶ Do not screw or nail any signs or labels onto the charger. Damaged insulation offers

no protection against electric shocks. Use stick-on labels instead.

Product description and specifications

Intended use

The battery charger is intended for charging the rechargeable FEIN AMPShare Li-Ion batteries or those of the AMPShare partners.

Product Features

The numbering of the components shown refers to the diagram of the charger on the graphics page.

(1) Charging bay
(2) Wall mount
(3) Green battery charge indicator
(4) Power Boost button
(5) Red temperature monitoring/error indicator

Technical Data

Battery charger GAL 18V-160
Article number 9 26 04 337 00 0		9 26 04 339 00 0
		9 26 04 349 00 0
Battery charging voltage (automatic voltage detection)	V=	18
Charging currentA)	A	16
Permitted battery temperature during charging	°C	0–45
ProCORE18V batteries...: Charging time at battery capacity approx.A)		approx. 50 %B) / approx. 80 %C) / approx. 80 %D) / battery chargedE)
-4.0 Ah min 9 / 21 / 32 / 51
-8.0 Ah min 15 / 26 / 32 / 51
-12.0 Ah min 22 / 36 / 36 / 55
Standard batteries: Charging time at battery capacity, approx.A)		approx. 80 %D) / battery chargedE)
-4.0 Ah min 16 / 25
-5.0 Ah	min	20 / 35
Number of battery cells		5–15
Weight according to EPTA-Procedure 01:2014	kg	0.95
Protection class		☐/II

A) Depends on temperature and rechargeable battery type

B) State of charge of the battery 50% (after charging with Power Boost). The battery can be removed for immediate use.

C) State of charge of the battery approx. 80% (after charging with Power Boost). The battery can be removed for immediate use.

D) State of charge of the battery approx. 80% (after charging with standard charging mode). The battery can be removed for immediate use.

E) State of charge of the battery 97–100% (after charging with standard charging mode).

Operation

Assembly

▶ Pull the plug out of the socket before carrying out any work on the charger.

Wall mounting

The charger can be used either free-standing (for use on a desktop) or mounted on the wall.

When affixing to the wall: Drill two holes, leaving a clearance as specified in the image.

To secure it, use round-head screws with a diameter of 5 mm to max. 6.5 mm.

86 mm

Start-up

▶ Note the mains voltage! The voltage of the power source must match the voltage specified on the rating plate of the charger. Chargers marked with 230 V can also be operated with 220 V.

Charging process

The charging process begins as soon as the mains plug for the charger is inserted into the mains socket and the battery is inserted into the charging slot (1).

Thanks to the intelligent charging process, the charge condition of the battery is automatically detected and then charged up with the optimal charge current depending on battery temperature and voltage.

In this way, the battery is treated with care and remains permanently fully charged when it is stored in the charger.

What the display elements mean

Green battery charge indicator (3)

The five green LEDs indicate the battery's state of charge during and after charging. Each continuously lit LED

represents a battery capacity of approx. 20%.

Status LED Battery capa-	city, approx.
The five LEDs light up one after the other.	< 20%
The bottom LED is continuously lit.	20%
The bottom two LEDs are continuously lit.	40%
The bottom three LEDs are continuously lit.	60%
The bottom four LEDs are continuously lit.	80%
All five LEDs are continuously lit.	>95%

Note: The charging process is only possible when the temperature of the battery is within the permitted charging temperature range, see section "Technical data".

Red temperature monitoring/error indicator (5)

Continuous light

The continuous red light indicates that the temperature of the battery is outside the permitted charging temperature range, see "Technical Data"

section. The charging process begins as soon as the permitted temperature range has been reached.

Flashing light

The flashing red light indicates that the battery or charger is faulty.

Power Boost button (4)

Pressing the Power Boost button (4) activates the rapid charging mode. The button can be pressed either before the battery is inserted or once it has been inserted. The Power Boost button (4) lights up red when the rapid charging mode is enabled. Pressing on the Power Boost button again returns the charger to the standard charging mode.

Once the rapid charge has finished (at approx. 50 % battery capacity), the Power Boost button light will go out (4). The battery will continue to charge if it remains in the charger.

Audio signal

Once the charging cycle has ended, a brief audio signal will sound.

Errors – causes and corrective measures

Cause Corrective measure
Red temperature monitoring/error indicator (5) is flashingCharging not possible
The rechargeable battery is not connected (correctly)	Connect rechargeable battery to charger correctly
Battery contacts are dirty	Clean the battery contacts; e.g. by connecting and disconnecting the rechargeable battery several times. Replace rechargeable battery if necessary
Rechargeable battery defective	Replace the rechargeable battery
Battery charger faulty Ha	have battery charger checked if necessary by an authorised after-sales service centre for FEIN power tools
Green battery charge indicator (3) is not lighting up
Mains plug of the battery charger is not (correctly) plugged in	Insert the mains plug (fully) into the plug socket
Plug socket, mains cable or battery charger defective	Check mains voltage, have charger checked if necessary by an authorised after-sales service centre for FEIN power tools

Practical advice

A significantly reduced operating time after charging indicates that the battery has deteriorated and must be replaced.

When the charger is used continuously, or for several consecutive charge cycles without interruption, the charger may heat up. This is, however, harmless and does not indicate that the charger has a technical defect.

Battery cooling (Active Air Cooling)

The fan control unit integrated into the charger monitors the temperature of the inserted battery. As soon as the battery temperature is above approx. 0 °C, the battery will be cooled by a fan. The fan generates a ventilation sound when switched on.

If the fan does not run, it is defective or the battery temperature is <0 ^ . This can increase the charging time.

Charging process

Power Boost mode

The Power Boost function charges batteries up to approx. 50% battery capacity in rapid charging mode. This means batteries are ready for use sooner than if charged using the standard charging mode.

With Power Boost activated, the battery is initially charged with a high charging current, which is then gradually reduced.

The battery will continue to charge if it remains in the charger.

Standard charging mode

The battery is charged up to approx. 100% battery capacity. The standard charging mode provides the best combination of fast charging time and full battery charge. The standard charging mode optimises the service life of the battery.

Maintenance and Service

Maintenance and Cleaning

In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by FEIN or by an after-sales service centre that is authorised to repair FEIN power tools.

Clean the product once a week if it is being used frequently. When doing so, pay attention to the following instructions:

• Keep the contacts of the mounting shoe clean.
• Never use water to clean the electrical contacts.
• Ensure that no metal chips enter the charger housing.

Maintenance and After-Sales Service

Only have the charger repaired, serviced and tested by qualified electricians. Improper repairs can pose considerable hazards to the user. Replace labels and warnings on the charger if they show signs of ageing or wear.

If FEIN chargers or accessories require repair, contact the FEIN after-sales service. The address can be found online at

www.fein.com.

Warranty and Guarantee

The warranty on the product is in accordance with the statutory provisions of the country in which it is placed on the market. Furthermore, the FEIN guarantee applies in accordance with the FEIN manufacturer guarantee declaration. It is possible that only some of the accessories described or depicted in this operating manual will be supplied with the product you have purchased.

Disposal

Chargers, accessories and packaging should be recycled in an environmentally friendly manner.

Do not dispose of chargers along with household waste.

Only for EU countries:

According to the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and its implementation into national law, chargers that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

If disposed incorrectly, waste electrical and electronic equipment may have harmful effects on the environment and human health, due to the potential presence of hazardous substances.

Only for United Kingdom:

According to Waste Electrical and Electronic Equipment Regulations 2013 (2013/3113), chargers that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Notice originale

Accukoeling (Active Air Cooling)

Knapp for Power Boost (4)

Navodila skrbno shranite.

Taster Power Boost (4)

Pritiskom na taster Power Boost (4) aktivirate režim brzog punjenja. Ovo možete da podesite pre nego što se umetne akumulator ili nakon toga. Taster Power Boost (4) svetli crveno tokom brzog punjenja. Još jednim pritiskom na taster Power Boost vraćate se opet u režim standardnog punjenja.

Po završetku brzog punjena (pribl. 50% kapaciteta akumulatora je dostignuto), gasi se taster Power Boost (4). Ukoliko akumulator ostane u punjaču, nastavlja da se puni.

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