0 603 B02 000 - Scie BOSCH - Free user manual and instructions

USER MANUAL 0 603 B02 000 BOSCH

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O P Q R S OBJ_BUCH-2325-003.book Page 14 Monday, October 24, 2016 11:12 AMDeutsch | 15 Bosch Power Tools 1 609 92A 1KU | (24.10.16) Deutsch

WARNUNG ACHTUNG OBJ_BUCH-2325-003.book Page 15 Monday, October 24, 2016 11:12 AM16 | Deutsch

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Executive Vice President

Head of Product Certification

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belschlüssel (12 mm) fest.

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OBJ_BUCH-2325-003.book Page 24 Monday, October 24, 2016 11:12 AMEnglish | 25 Bosch Power Tools 1 609 92A 1KU | (24.10.16) Luxemburg

General Power Tool Safety Warnings

Read all safety warnings, instructions,

illustrations and specifications provid-

ed with this power tool. Failure to follow all instructions list-

ed below may result in electric shock, fire and/or serious inju-

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-

operated (corded) power tool or battery-operated (cordless)

When using electric tools basic safety

precautions should always be followed

to reduce the risk of fire, electric shock and personal inju-

ry including the following.

Read all these instructions before attempting to operate

this product and save these instructions.

 Keep work area clean and well lit. Cluttered or dark areas

 Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases or

dust. Power tools create sparks which may ignite the dust

 Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

 Power tool plugs must match the outlet. Never modify

the plug in any way. Do not use any adapter plugs with

earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce risk of electric shock.

 Avoid body contact with earthed or grounded surfaces,

such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is

earthed or grounded.

 Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric

 Do not abuse the cord. Never use the cord for carrying,

pulling or unplugging the power tool. Keep cord away

from heat, oil, sharp edges and moving parts. Damaged

or entangled cords increase the risk of electric shock.

 When operating a power tool outdoors, use an exten-

sion cord suitable for outdoor use. Use of a cord suitable

for outdoor use reduces the risk of electric shock.

 If operating a power tool in a damp location is unavoid-

able, use a residual current device (RCD) protected

supply. Use of an RCD reduces the risk of electric shock.

 Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use a power

tool while you are tired or under the influence of drugs,

alcohol or medication. A moment of inattention while op-

erating power tools may result in serious personal injury.

 Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask,

non-skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce personal inju-

 Prevent unintentional starting. Ensure the switch is in

the off-position before connecting to power source

and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or en-

ergising power tools that have the switch on invites acci-

 Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a ro-

tating part of the power tool may result in personal injury.

 Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in

unexpected situations.

 Dress properly. Do not wear loose clothing or jewel-

lery. Keep your hair and clothing away from moving

s. Loose clothes, jewellery or long hair can be caught

 If devices are provided for the connection of dust ex-

traction and collection facilities, ensure these are con-

nected and properly used. Use of dust collection can re-

duce dust-related hazards.

 Do not let familiarity gained from frequent use of tools

allow you to become complacent and ignore tool safety

principles. A careless action can cause severe injury with-

in a fraction of a second.

Power tool use and care

 Do not force the power tool. Use the correct power tool

for your application. The correct power tool will do the

job better and safer at the rate for which it was designed.

WARNING WARNING OBJ_BUCH-2325-003.book Page 25 Monday, October 24, 2016 11:12 AM26 | English

1 609 92A 1KU | (24.10.16) Bosch Power Tools

 Do not use the power tool if the switch does not turn it

on and off. Any power tool that cannot be controlled with

the switch is dangerous and must be repaired.

 Disconnect the plug from the power source and/or re-

move the battery pack, if detachable, from the power

tool before making any adjustments, changing acces-

sories, or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool acci-

 Store idle power tools out of the reach of children and

do not allow persons unfamiliar with the power tool or

these instructions to operate the power tool. Power

tools are dangerous in the hands of untrained users.

 Maintain power tools and accessories. Check for mis-

alignment or binding of moving parts, breakage of

parts and any other condition that may affect the pow-

er tool’s operation. If damaged, have the power tool re-

paired before use. Many accidents are caused by poorly

maintained power tools.

 Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind

and are easier to control.

 Use the power tool, accessories and tool bits etc. in ac-

cordance with these instructions, taking into account

the working conditions and the work to be performed.

Use of the power tool for operations different from those

intended could result in a hazardous situation.

 Keep handles and grasping surfaces dry, clean and free

from oil and grease. Slippery handles and grasping sur-

faces do not allow for safe handling and control of the tool

in unexpected situations.

 Have your power tool serviced by a qualified repair per-

son using only identical replacement parts. This will en-

sure that the safety of the power tool is maintained.

Safety Warnings for Mitre Saws

 Mitre saws are intended to cut wood or wood-like prod-

ucts, they cannot be used with abrasive cut-off wheels

for cutting ferrous material such as bars, rods, studs,

etc. Abrasive dust causes moving parts such as the lower

guard to jam. Sparks from abrasive cutting will burn the

lower guard, the kerf insert and other plastic parts.

 Use clamps to support the workpiece whenever possi-

ble. If supporting the workpiece by hand, you must al-

ways keep your hand at least 100 mm from either side

of the saw blade. Do not use this saw to cut pieces that

are too small to be securely clamped or held by hand. If

your hand is placed too close to the saw blade, there is an

increased risk of injury from blade contact.

 The workpiece must be stationary and clamped or held

against both the fence and the table. Do not feed the

workpiece into the blade or cut “freehand” in any way.

Unrestrained or moving workpieces could be thrown at

high speeds, causing injury.

 Push the saw through the workpiece. Do not pull the

saw through the workpiece. To make a cut, raise the

saw head and pull it out over the workpiece without

cutting, start the motor, press the saw head down and

push the saw through the workpiece. Cutting on the pull

stroke is likely to cause the saw blade to climb on top of the

workpiece and violently throw the blade assembly towards

 Never cross your hand over the intended line of cutting

either in front or behind the saw blade. Supporting the

workpiece “cross handed” i.e. holding the workpiece to

the right of the saw blade with your left hand or vice versa

 Do not reach behind the fence with either hand closer

than 100 mm from either side of the saw blade, to re-

move wood scraps, or for any other reason while the

blade is spinning. The proximity of the spinning saw blade

to your hand may not be obvious and you may be seriously

 Inspect your workpiece before cutting. If the work-

piece is bowed or warped, clamp it with the outside

bowed face toward the fence. Always make certain that

there is no gap between the workpiece, fence and table

along the line of the cut. Bent or warped workpieces can

twist or shift and may cause binding on the spinning saw

blade while cutting. There should be no nails or foreign ob-

jects in the workpiece.

 Do not use the saw until the table is clear of all tools,

wood scraps, etc., except for the workpiece. Small de-

bris or loose pieces of wood or other objects that contact

the revolving blade can be thrown with high speed.

 Cut only one workpiece at a time. Stacked multiple work-

pieces cannot be adequately clamped or braced and may

bind on the blade or shift during cutting.

 Ensure the mitre saw is mounted or placed on a level,

firm work surface before use. A level and firm work sur-

face reduces the risk of the mitre saw becoming unstable.

 Plan your work. Every time you change the bevel or mi-

tre angle setting, make sure the adjustable fence is set

correctly to support the workpiece and will not inter-

fere with the blade or the guarding system. Without

turning the tool “ON” and with no workpiece on the table,

move the saw blade through a complete simulated cut to

assure there will be no interference or danger of cutting the

 Provide adequate support such as table extensions,

saw horses, etc. for a workpiece that is wider or longer

than the table top. Workpieces longer or wider than the

mitre saw table can tip if not securely supported. If the cut-

off piece or workpiece tips, it can lift the lower guard or be

thrown by the spinning blade.

 Do not use another person as a substitute for a table ex-

tension or as additional support. Unstable support for

the workpiece can cause the blade to bind or the work-

piece to shift during the cutting operation pulling you and

the helper into the spinning blade.

 The cut-off piece must not be jammed or pressed by

any means against the spinning saw blade. If confined,

i.e. using length stops, the cut-off piece could get wedged

against the blade and thrown violently.

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Bosch Power Tools 1 609 92A 1KU | (24.10.16)

 Always use a clamp or a fixture designed to properly

support round material such as rods or tubing. Rods

have a tendency to roll while being cut, causing the blade

to “bite” and pull the work with your hand into the blade.

 Let the blade reach full speed before contacting the

workpiece. This will reduce the risk of the workpiece be-

 If the workpiece or blade becomes jammed, turn the

mitre saw off. Wait for all moving parts to stop and dis-

connect the plug from the power source and/or remove

the battery pack. Then work to free the jammed mate-

rial. Continued sawing with a jammed workpiece could

cause loss of control or damage to the mitre saw.

 After finishing the cut, release the switch, hold the saw

head down and wait for the blade to stop before remov-

ing the cut-off piece. Reaching with your hand near the

coasting blade is dangerous.

 The power tool is provided with a laser warning label

(marked with number 2 in the representation of the

power tool on the graphics page).

If the text of the warning label is not in your national lan-

guage, stick the provided warning label in your national

language over it before operating for the first time.

Do not direct the laser beam at persons

or animals and do not stare into the di-

rect or reflected laser beam yourself, not

even from a distance. You could blind

somebody, cause accidents or damage

 If laser radiation strikes your eye, you must deliberate-

ly close your eyes and immediately turn your head

 Do not make any modifications to the laser equipment.

 Never make warning signs on the machine unrecognis-

 Store the machine in a safe manner when not being

used. The storage location must be dry and lockable.

This prevents the machine from storage damage, and from

being operated by untrained persons.

 Never use the machine with a damaged cable. Do not

touch the damaged cable and pull the mains plug when

the cable is damaged while working. Damaged cables in-

crease the risk of an electric shock.

 Check the cable regularly and have a damaged cable re-

paired only through an authorised customer service

agent for Bosch power tools. Replace damaged exten-

sion cables. This will ensure that the safety of the power

 Do not use dull, cracked, bent or damaged saw blades.

Unsharpened or improperly set saw blades produce nar-

row kerf causing excessive friction, blade binding and kick-

 Never operate the machine without the insert plate.

Replace a defective insert plate. Without flawless insert

plates, injuries are possible from the saw blade.

 Do not use high speed steel (HSS) saw blades. Such saw

blades can easily break.

 Always use blades with correct size and shape (dia-

mond versus round) of arbour holes. Blades that do not

match the mounting hardware of the saw will run eccentri-

cally, causing loss of control.

 Make sure that the guard operates properly and that it

can move freely. Never lock the guard in place when

 Keep the floor free of wood chips and material remain-

ders. You could slip or trip.

 Do not touch the saw blade after working before it has

cooled. The saw blade becomes very hot while working.

 Never leave the machine before it has come to a com-

plete stop. Cutting tools that are still running can cause in-

 Guide the saw blade against the workpiece only when

the machine is switched on. Otherwise there is danger of

kickback when the saw blade becomes wedged in the

 Never stand on the power tool. Serious injuries can occur

when the power tool tips over or when inadvertently com-

ing into contact with the saw blade.

Products sold in GB only:

Your product is fitted with a

BS 1363/A approved electric plug with internal fuse (ASTA

approved to BS 1362).

If the plug is not suitable for your socket outlets, it should be

cut off and an appropriate plug fitted in its place by an au-

thorised customer service agent. The replacement plug

should have the same fuse rating as the original plug.

The severed plug must be disposed of to avoid a possible

shock hazard and should never be inserted into a mains

Products sold in AUS and NZ only:

Use a residual current

device (RCD) with a rated residual current of 30 mA or less.

The following symbols can be important for the operation of

your power tool. Please memorise the symbols and their

meanings. The correct interpretation of the symbols helps

you operate the power tool better and more secure.

Symbols and their meaning

 Keep hands away from the cutting

area while the machine is running.

Danger of injury when coming in con-

tact with the saw blade.

 Wear a dust respirator.

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1 609 92A 1KU | (24.10.16) Bosch Power Tools

Product Description and Specifica-

Read all safety warnings and all instruc-

tions. Failure to follow the warnings and in-

structions may result in electric shock, fire

and/or serious injury.

The power tool is intended as a stationary machine for making

straight lengthways and crossways cuts in wood. In this, mitre

angles from –48° to +48° as well as bevel angles from 0° to

The capacity of the power tool is designed for sawing hard-

The power tool is not suitable for cutting aluminium or other

non-ferrous metals or alloys.

The numbering of the components shown refers to the repre-

sentation of the power tool on the graphic pages.

2 Laser warning label

3 Lever for releasing the tool arm

5 Retracting blade guard

15 Scale for mitre angle

16 Fastening screw for stationary saw-table extension 17

17 Saw-table extension (stationary)

24 Adjusting screw of depth stop

28 Laser on/off switch (for marking of cutting line)

30 Tilt-protector bar

32 Locking lever of slide device

33 Mounting holes for material clamp

34 Opening for stationary saw-table extension 17

35 Transport safety-lock

36 Opening for flexible saw-table extension 48

39 Clamping lever of the adjustable fence

41 Scale for bevel angle

43 Hex socket screw for mounting of saw blade

ear ear protectors. Exposure to

noise can cause hearing loss.

Do not stare into beam

Class 2 laser product

 Danger area! Keep hands, fingers or

arms away from this area.

The adjustable fence

must be pulled outward

when sawing bevel an-

Observe the dimensions of the saw blade.

The hole diameter must match the tool

spindle without play. Do not use reducers

The cutting line can be in-

dicated by the laser beam

on either the left or right

Symbols and their meaning

OBJ_BUCH-2325-003.book Page 28 Monday, October 24, 2016 11:12 AMEnglish | 29 Bosch Power Tools 1 609 92A 1KU | (24.10.16) 48 Saw-table extension (flexible)

49 Opening for flexible saw-table extension 48

(on the stationary saw-table extension 17)

50 Slider for laser unit

51 Fastening screw for insert plate

Accessories shown or described are not part of the standard deliv-

ery scope of the product. A complete overview of accessories can

be found in our accessories program.

Sound emission values determined according to

Typically the A-weighted noise levels of the product are:

102 dB(A). Uncertainty K =3 dB.

Wear hearing protection!

Declaration of Conformity

We declare under our sole responsibility that the product de-

scribed under “Technical Data” is in conformity with all rele-

vant provisions of the directives 2011/65/EU, until

19 April 2016: 2004/108/EC, from 20 April 2016 on:

2014/30/EU, 2006/42/EC including their amendments and

complies with the following standards:

EN 61029-1, EN 61029-2-9, EN 60825-1,

70538 Stuttgart, GERMANY Robert Bosch Power Tools GmbH70538 Stuttgart, GERMANYStuttgart, 01.01.2017 Assembly

 Avoid unintentional starting of the machine. During as-

sembly and for all work on the machine, the power plug

must not be connected to the mains supply.

Please also observe the representation of the

delivery scope at the beginning of the operat-

Before starting the operation of the machine

for the first time, check if all parts listed be-

low have been supplied:

– Sliding mitre saw with mounted saw blade

– Stationary saw-table extension 17 (2 x),

Fastening screws 16 (2 x)

– flexible saw-table extension 48 (2 x)

– Tilt-protector bar 30 with fastening screws 42

Additional components on PCM 8 ST (tool version with

–Leg profiles F, C (4 of each)

– Connecting profiles E, D (2 of each)

–Head profiles A, B (2 of each)

– Fastening screws power tool j (4 x)

Note: Check the power tool for possible damage.

Before further use of the machine, check that all protective

devices are fully functional. Any lightly damaged parts must

be carefully checked to ensure flawless operation of the tool.

All parts must be properly mounted and all conditions fulfilled

that ensure faultless operation.

Damaged protective devices and parts must be immediately

replaced by an authorised service centre.

Additionally required tools (not in delivery scope):

– Box-end or open-end spanner (size 12 mm)

for assembly of the base unit

Divergence of laser line

/II /II * Tool version with base unitPermissible workpiece dimensions (maximum/minimum) see page 32. The values given are valid for a nominal voltage [U] of 230 V. For differ- ent voltages and models for specific countries, these values can vary. Dimension of suitable saw blades

Mounting hole diameter

Executive Vice President

Head of Product Certification

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1 609 92A 1KU | (24.10.16) Bosch Power Tools

Mounting Individual Components

– Carefully remove all parts included in the delivery from

– Remove all packaging material from the machine and the

accessories provided.

– For easier working when mounting the supplied product

features, please observe that the machine is in the trans-

Mounting the Tilt-Protector Bar (see figure A)

Before using the power tool for the first time, the tilt-protec-

tor bar 30 must be mounted.

– Turn the power tool over and place it carefully on the blade

guard 4 and the saw table 8.

– Insert the tilt-protector bar 30 into the mounting holes pro-

vided in the base plate until the threaded holes of tilt-pro-

tector bar and base plate are flush.

– Insert the fastening screws 42 into the threaded holes and

tighten them using the hex key 38 provided.

– Turn the power tool over so that it is back in the correct po-

 Never remove the tilt-protector bar. Without the use of

the tilt-protector bar, the machine does not stand safely

and can tip over, especially when sawing at maximum mi-

Mounting stationary saw-table extensions (see figure B)

The stationary saw-table extensions 17 must be screwed to

the left and right of the saw table 8 with the power tool.

– Insert one saw-table extension 17 using the fastening

screws 16 forward into the opening 34 on the power tool.

– Tighten the fastening screws 16 with the hex key 38 pro-

Stationary or Flexible Mounting

Mounting without Base Unit (see figure C)

– Fasten the power tool with suitable screw fasteners to the

working surface. The mounting holes 9 serve for this pur-

Flexible Mounting (not recommended!) (see figure D)

In exceptional cases, when it is not possible to mount the ma-

chine onto a level and stable work surface, it can be set up us-

ing the tilt protector.

 Without the use of the tilt protector, the machine does

not stand safely and can tip over, especially when saw-

ing at maximum mitre/bevel angles.

– Screw the tilt protector 12 in or out until the machine is po-

sitioned level on the working surface.

PCM 8 ST: Mounting with Base Unit (see figures F1–F6)

– Place one plastic cap on a leg profile F.

– Insert two carriage bolts g through a long leg profile F, a

short leg profile C and a short connecting profile E. Secure

the carriage bolts loosely with the flange nuts h.

– Connect a second leg (long leg profile F, short leg profile C)

to the short connecting profile E. Secure the carriage bolts

loosely with the flange nuts h.

– Repeat both of the previous steps with the remaining pro-

– Connect each of the now assembled side sections of the

base unit with a long connecting profile D. Secure the car-

riage bolts loosely with the flange nuts h.

– Place the long head profiles A on the leg profiles C and

screw them tight to the base unit.

– Place the short head profiles B from the outside on the long

head profiles A (mounting holes upward) and screw them

tight to the base unit. Make sure that the mounting holes of

both head parts are flush.

– Place the shims i all the way onto the short head profiles B.

Make sure that the mounting holes of the shim and those of

the head part are flush.

–Insert one carriage bolt g through the square hole of the

shim i and head profile B. Secure the carriage bolts loosely

with the flange nuts h.

– Tighten all flange nuts h with a box-end or open-end span-

lace the power tool on the shims i. Make sure that the

mounting holes 9 on the power tool are flush with the

mounting holes of the shim and those of the head part.

– Screw the power tool to the base unit using the fastening

screws j, the washers k and the flange nuts h.

Dust/Chip Extraction

Dusts from materials such as lead-containing coatings, some

wood types, minerals and metal can be harmful to one’s

health. Touching or breathing-in the dusts can cause allergic

reactions and/or lead to respiratory infections of the user or

Certain dusts, such as oak or beech dust, are considered as

carcinogenic, especially in connection with wood-treatment

additives (chromate, wood preservative). Materials contain-

ing asbestos may only be worked by specialists.

– Always use dust extraction.

– Provide for good ventilation of the working place.

– It is recommended to wear a P2 filter-class respirator.

Observe the relevant regulations in your country for the mate-

The dust/chip extraction can be blocked by dust, chips or

workpiece fragments.

– Switch the machine off and pull the mains plug from the

– Wait until the saw blade has come to a complete stop.

– Determine the cause of the blockage and correct it.

Integrated Dust Extraction (see figure E)

–Mount the dust bag 23 onto the chip ejector 29.

During sawing, the dust bag must never come into contact

with the movable machine parts.

Always empty the dust bag in good time.

External Dust Extraction

For dust extraction, a vacuum hose (size Ø 35 mm) can also

be connected to the chip ejector 29.

The vacuum cleaner must be suitable for the material being

When vacuuming dry dust that is especially detrimental to

health or carcinogenic, use a special vacuum cleaner.

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Bosch Power Tools 1 609 92A 1KU | (24.10.16)

Changing the Tool (see figures G1–G4)

 Before any work on the machine itself, pull the mains

 When mounting the saw blade, wear protective gloves.

Danger of injury when touching the saw blade.

Use only saw blades whose maximum permitted speed is

higher than the no-load speed of the power tool.

Use only saw blades that correspond with the characteristic

data given in these operation instructions and that are tested

and marked in accordance with EN 847-1.

Use only saw blades recommended by the tool manufacturer,

and suitable for sawing the materials to be cut. This prevents

overheating of the saw teeth during sawing.

Removing the Saw Blade

– Bring the power tool into the working position.

–Turn the hex socket screw 43 with the hex key 38 provided

and at the same time press the spindle lock 37 until it en-

–Hold the spindle lock 37 pressed and unscrew the hex

socket screw 43 in clockwise direction (left-hand thread!).

– Remove the clamping flange 44.

– Press lever 3 and swing back the retracting blade guard 5

– Hold the retracting blade guard in this position and remove

– Slowly guide the retracting blade guard downward again.

Mounting the Saw Blade

If required, clean all parts to be mounted prior to assembly.

– Press lever 3, swing back the retracting blade guard 5 to

the stop and hold it in this position.

– Place the new saw blade onto the interior clamping flange

 When mounting the saw blade, pay attention that the

cutting direction of the teeth (arrow direction on the

saw blade) corresponds with the direction of the arrow

– Slowly guide the retracting blade guard downward again.

– Place on the clamping flange 44 and the screw 43.

Press the spindle lock 37 until it engages and tighten the

screw turning in anticlockwise direction.

 Before any work on the machine itself, pull the mains

Transport Safety (see figure H)

The transport safety-lock 35 enables easier handling of the

machine when transporting to various working locations.

Releasing the Machine (Working Position)

– Push the tool arm by the handle 1 down a little in order to

relieve the transport safety-lock 35.

– Pull the transport safety-lock 35 completely outward.

– Guide the tool arm slowly upward.

Securing the Machine (Transport Position)

– Release the locking lever 32, if it is locking the slide device

31 . Pull the tool arm fully forward and press the locking le-

ver backward again to lock the slide device.

– Screw adjusting screw 24 completely upward.

– To lock the saw table 8, tighten the locking knob 11.

– Press lever 3 and at the same time, push the tool arm by

handle 1 downward until the transport safety-lock 35 can

be pushed completely inward.

The tool arm is now securely locked for transport.

Clamping the Workpiece (see figure I)

To ensure optimum working safety, the workpiece must al-

ways be firmly clamped.

Do not saw workpieces that are too small to clamp.

– Press the workpiece firmly against the fences 18 and 7.

– Insert the material clamp 19 provided into one of the holes

– Loosen the wing bolt 46 and adapt the material clamp to

the workpiece. Tighten the wing bolt again.

– Firmly clamp the workpiece by turning the threaded rod

47 in clockwise direction.

Loosening the Workpiece

– To release the material clamp, turn the threaded rod 47 in

anticlockwise direction.

Extending the Saw Table (see figure J)

The flexible insertion system of the saw-table extensions 48

provides you with a wide variety of extension alternatives.

– Insert as required the two flexible saw-table extensions 48

into the openings 36 on the power tool or into the openings

49 of the mounted saw-table extensions.

Adjusting the Cutting Angle

 When adjusting the cutting angle, never actuate the

On/Off switch 27. Danger of injury if the machine should

Adjusting Mitre Angles (see figure K)

The mitre angle can be set in the range from 48° (left side) to

– Loosen the locking knob 11 in case it is tightened.

– Turn the saw table 8 left or right by the locking knob until

the angle indicator 13 indicates the requested mitre angle.

– Tighten the locking knob 11 again.

For quick and precise setting of often used mitre angles,

the saw table 8 engages at the detents of the following stand-

Adjusting Bevel Angles (see figures L1–L2)

The bevel angle can be set in the range from 0° to 45°.

– Loosen the clamping lever 39.

– Pull the adjustable fence 18 completely outward.

OBJ_BUCH-2325-003.book Page 31 Monday, October 24, 2016 11:12 AM32 | English

1 609 92A 1KU | (24.10.16) Bosch Power Tools

– To lock the adjustable fence, re-tighten the clamping lever

– Loosen the lock lever 21.

– Tilt the tool arm by the handle 1 until the angle indicator 40

indicates the desired bevel angle.

– Hold the tool arm in this position and retighten the clamp-

For quick and precise setting of the standard angles 0°

and 45°, end stops are provided on the housing.

– Loosen the lock lever 21.

– For this, tilt the tool arm by the handle 1 to the stop toward

the right (0°) or to the stop toward the left (45°).

– Retighten the lock lever 21 again.

 Observe correct mains voltage! The voltage of the pow-

er source must agree with the voltage specified on the

nameplate of the machine. Power tools marked with

230 V can also be operated with 220 V.

Switching On (see figure M)

–To start the machine, press the On/Off switch 27 and keep

To save energy, only switch the power tool on when using it.

Note: For safety reasons, the On/Off switch 27 cannot be

locked; it must remain pressed during the entire operation.

The tool arm can only be guided downward when pressing le-

–For sawing, you must additionally press lever 3 in addition

General Sawing Instructions

 Always firmly tighten locking knob 11 and lock lever 21

before sawing. Otherwise the saw blade could become

jammed in the workpiece.

 For all cuts, it must first be ensured that the saw blade

at no time can come in contact with the fence, screw

clamps or other machine parts. Remove any mounted

auxiliary stops or adjust them accordingly.

Make sure that the retracting blade guard operates properly

and that it can move freely. The retracting blade guard must

open when the tool arm is guided downward. When the tool

arm is guided upward, the retracting blade guard must close

again over the saw blade and lock in the uppermost position

Protect the saw blade against impact and shock. Do not sub-

ject the saw blade to lateral pressure.

Marking the Cutting Line (see figures N1–N2)

A laser beam indicates the cutting line of the saw blade. This

allows for exact positioning of the workpiece for sawing, with-

out having to open the retracting blade guard.

– For this, switch the laser beam on with the switch 28.

– Slide the laser unit 20 using the slider 50 to the left or right

depending on the preferred viewing direction. As a result,

the cutting line will be indicated by the laser beam on ei-

ther the left or right of the saw blade.

– If the cutting line is indicated by the laser beam on the left

of the saw blade, align your mark on the workpiece with the

right-hand edge of the laser line.

If the cutting line is indicated by the laser beam on the right

of the saw blade, align your mark on the workpiece with the

left-hand edge of the laser line.

Position of the Operator (see figure O)

 Do not stand in a line with the saw blade in front of the

machine. Always stand aside of the saw blade. This pro-

tects your body against possible kickback.

Permissible Workpiece Dimensions

Maximum workpiece sizes:

Minimum workpiece sizes (= all workpieces that can be

clamped left or right from the saw blade with the supplied ma-

terial clamp 19): 100 x 40 mm (length x width)

Cutting depth, max. (0°/0°): 50 mm

Sawing without Slide Movement (Cutting Off)

– To perform cuts without slide movement (small workpiec-

es), release the locking lever 32, if it is locking the slide de-

vice 31. Slide the tool arm all the way toward the fences 18

and 7 and press the locking lever backward again to lock

– Firmly clamp the workpiece as appropriate for its dimen-

– Set the desired mitre angle.

– Switch on the machine.

– Press lever 3 and slowly guide the tool arm downward by

– Saw through the workpiece applying uniform feed.

– Switch off the machine and wait until the saw blade has

come to a complete stop.

– Guide the tool arm slowly upward.

Sawing with Slide Movement

– To perform cuts with the help of the slide device 31 (wide

workpieces) release the locking lever 32, if it is locking the

– Firmly clamp the workpiece as appropriate for its dimen-

– Set the desired mitre angle.

– Pull the tool arm away from the fence 7 far enough so that

the saw blade is in front of the workpiece.

– Switch on the machine.

and slowly guide the tool arm downward by

OBJ_BUCH-2325-003.book Page 32 Monday, October 24, 2016 11:12 AMEnglish | 33

Bosch Power Tools 1 609 92A 1KU | (24.10.16)

– Press the tool arm in the direction of the fence 7 and saw

through the workpiece applying uniform feed.

– Switch off the machine and wait until the saw blade has

come to a complete stop.

– Guide the tool arm slowly upward.

Adjusting the Depth Stop (Sawing Grooves) (see figure Q)

The depth stop must be adjusted when a trench gap is to be

– Swivel the depth stop 25 outward.

– Press the lever 3 and swing the tool arm to the required po-

– Turn adjusting screw 24, until the screw end touches

– Guide the tool arm slowly upward.

Replacing the Insert Plate (see figure R)

The black insert plate 10 can become worn after prolonged

use of the power tool.

Replace a defective insert plate.

– Bring the power tool into the working position.

– Unscrew the fastening screw 51 using the hex key 38 and

remove the old insert plate.

– Insert the new insert plate and screw the fastening screw

Sawing Profile Strips

Profile strips/mouldings can be sawn in two different ways:

In addition, the cut can be perfomed with or without slide

movement depending on the width of the profile strip/mould-

Always make trial cuts with the mitre angle setting first on

Transport (see figure S)

Before transporting the power tool, the following steps must

– Bring the machine into the transport position.

– Insert the flexible saw-table extensions 48 into the open-

ings 36 of the power tool.

– Remove all accessories that cannot be mounted firmly to

If possible, place unused saw blades in an enclosed con-

tainer for transport.

– Always carry the power tool by its transport handle 22.

 When transporting the power tool, use only the trans-

port devices and never use the protective devices.

Maintenance and Service

Maintenance and Cleaning

 Before any work on the machine itself, pull the mains

If the replacement of the supply cord is necessary, this has to

be done by Bosch or an authorized Bosch service agent in or-

der to avoid a safety hazard.

For safe and proper working, always keep the power tool and

its ventilation slots clean.

The retracting blade guard must always be able to move freely

and retract automatically. Therefore, always keep the area

around the retracting blade guard clean.

Remove dust and chips after each working procedure by

blowing out with compressed air or with a brush.

Clean the roller 6 regularly.

After-sales Service and Application Service

Our after-sales service responds to your questions concern-

ing maintenance and repair of your product as well as spare

parts. Exploded views and information on spare parts can al-

so be found under: www.bosch-pt.com

Bosch’s application service team will gladly answer questions

concerning our products and their accessories.

In all correspondence and spare parts orders, please always

include the 10-digit article number given on the nameplate of

Robert Bosch Ltd. (B.S.C.)

UB 9 5HJ At www.bosch-pt.co.uk you can order spare parts or arrange

the collection of a product in need of servicing or repair.

Tel. Service: (0344) 7360109

– Placed against the fence

–Lying flat on the saw table

Saw blades for hardwood and composite materials

Saw blade 216 x 30 mm, 60 teeth 2 608 640 433

OBJ_BUCH-2325-003.book Page 33 Monday, October 24, 2016 11:12 AM34 | Français 1 609 92A 1KU | (24.10.16) Bosch Power Tools Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Customer Contact Center

Republic of South Africa

Hotline: (011) 6519600

35 Roper Street, New Centre

E-Mail: bsctools@icon.co.za

KZN – BSC Service Centre

Unit E, Almar Centre

E-Mail: bsc.dur@za.bosch.com

Western Cape – BSC Service Centre

Democracy Way, Prosperity Park

The machine, accessories and packaging should be sorted for

environmental-friendly recycling.

Do not dispose of power tools into household waste!

Only for EC countries:

According to the European Directive

2012/19/EU for Waste Electrical and Elec-

tronic Equipment and its implementation

into national right, power tools that are no

longer usable must be collected separately

and disposed of in an environmentally cor-

rect manner. Subject to change without notice. Français

Avertissements de sécurité

AVERTISSEMENT AVERTISSEMENT OBJ_BUCH-2325-003.book Page 34 Monday, October 24, 2016 11:12 AMFrançais | 35

OBJ_BUCH-2325-003.book Page 35 Monday, October 24, 2016 11:12 AM36 | Français

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OBJ_BUCH-2325-003.book Page 37 Monday, October 24, 2016 11:12 AM38 | Français 1 609 92A 1KU | (24.10.16) Bosch Power Tools Description et performances du pro-

OBJ_BUCH-2325-003.book Page 38 Monday, October 24, 2016 11:12 AMFrançais | 39

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 39 Monday, October 24, 2016 11:12 AM40 | Français

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ADVERTENCIA ADVERTENCIA OBJ_BUCH-2325-003.book Page 44 Monday, October 24, 2016 11:12 AMEspañol | 45

OBJ_BUCH-2325-003.book Page 45 Monday, October 24, 2016 11:12 AM46 | Español

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 51 Monday, October 24, 2016 11:12 AM52 | Español

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OBJ_BUCH-2325-003.book Page 53 Monday, October 24, 2016 11:12 AM54 | Español

OBJ_BUCH-2325-003.book Page 54 Monday, October 24, 2016 11:12 AMPortuguês | 55 Bosch Power Tools 1 609 92A 1KU | (24.10.16) México

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OBJ_BUCH-2325-003.book Page 57 Monday, October 24, 2016 11:12 AM58 | Português

OBJ_BUCH-2325-003.book Page 59 Monday, October 24, 2016 11:12 AM60 | Português

Executive Vice President

Head of Product Certification

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AVVERTENZA AVVERTENZA OBJ_BUCH-2325-003.book Page 65 Monday, October 24, 2016 11:12 AM66 | Italiano

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OBJ_BUCH-2325-003.book Page 67 Monday, October 24, 2016 11:12 AM68 | Italiano

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 71 Monday, October 24, 2016 11:12 AM72 | Italiano

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OBJ_BUCH-2325-003.book Page 73 Monday, October 24, 2016 11:12 AM74 | Italiano

WAARSCHUWING OBJ_BUCH-2325-003.book Page 75 Monday, October 24, 2016 11:12 AM76 | Nederlands

WAARSCHUWING OBJ_BUCH-2325-003.book Page 76 Monday, October 24, 2016 11:12 AMNederlands | 77

OBJ_BUCH-2325-003.book Page 77 Monday, October 24, 2016 11:12 AM78 | Nederlands

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 83 Monday, October 24, 2016 11:12 AM84 | Nederlands

ADVARSEL OBJ_BUCH-2325-003.book Page 85 Monday, October 24, 2016 11:12 AM86 | Dansk

ADVARSEL OBJ_BUCH-2325-003.book Page 86 Monday, October 24, 2016 11:12 AMDansk | 87

OBJ_BUCH-2325-003.book Page 87 Monday, October 24, 2016 11:12 AM88 | Dansk

Executive Vice President

Head of Product Certification

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Bosch Service Center

VARNING VARNING OBJ_BUCH-2325-003.book Page 94 Monday, October 24, 2016 11:12 AMSvenska | 95

OBJ_BUCH-2325-003.book Page 95 Monday, October 24, 2016 11:12 AM96 | Svenska

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Executive Vice President

Head of Product Certification

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Bosch Service Center

ADVARSEL ADVARSEL OBJ_BUCH-2325-003.book Page 103 Monday, October 24, 2016 11:12 AM104 | Norsk

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9 Boringer for montering

Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 111 Monday, October 24, 2016 11:12 AM112 | Suomi 1 609 92A 1KU | (24.10.16) Bosch Power Tools Deponering

OBJ_BUCH-2325-003.book Page 113 Monday, October 24, 2016 11:12 AM114 | Suomi

OBJ_BUCH-2325-003.book Page 114 Monday, October 24, 2016 11:12 AMSuomi | 115

– laippamutterit h (30 x)

Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 121 Monday, October 24, 2016 11:12 AM122 | Ελληνικά

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Executive Vice President

Head of Product Certification

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UYARI UYARI OBJ_BUCH-2325-003.book Page 131 Monday, October 24, 2016 11:12 AM132 | Türkçe

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 137 Monday, October 24, 2016 11:12 AM138 | Türkçe

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OBJ_BUCH-2325-003.book Page 139 Monday, October 24, 2016 11:12 AM140 | Türkçe

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OBJ_BUCH-2325-003.book Page 143 Monday, October 24, 2016 11:12 AM144 | Polski

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 149 Monday, October 24, 2016 11:12 AM150 | Polski

Robert Bosch Sp. z o.o.

VAROVÁNÍ OBJ_BUCH-2325-003.book Page 151 Monday, October 24, 2016 11:12 AM152 | Česky

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Executive Vice President

Head of Product Certification

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POZOR POZOR OBJ_BUCH-2325-003.book Page 160 Monday, October 24, 2016 11:12 AMSlovensky | 161

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Executive Vice President

Head of Product Certification

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FIGYELMEZTETÉS FIGYELMEZTETÉS OBJ_BUCH-2325-003.book Page 170 Monday, October 24, 2016 11:12 AMMagyar | 171

OBJ_BUCH-2325-003.book Page 171 Monday, October 24, 2016 11:12 AM172 | Magyar

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Executive Vice President

Head of Product Certification

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Executive Vice President

Head of Product Certification

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 203 Monday, October 24, 2016 11:12 AM204 | Қaзақша

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Executive Vice President

Head of Product Certification

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AVERTISMEN T AVERTISMEN T OBJ_BUCH-2325-003.book Page 213 Monday, October 24, 2016 11:12 AM214 | Română

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Executive Vice President

Head of Product Certification

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OBJ_BUCH-2325-003.book Page 223 Monday, October 24, 2016 11:12 AM224 | Български

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Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 228 Monday, October 24, 2016 11:12 AMБългарски | 229

OBJ_BUCH-2325-003.book Page 229 Monday, October 24, 2016 11:12 AM230 | Български

OBJ_BUCH-2325-003.book Page 230 Monday, October 24, 2016 11:12 AMБългарски | 231

OBJ_BUCH-2325-003.book Page 231 Monday, October 24, 2016 11:12 AM232 | Български

OBJ_BUCH-2325-003.book Page 232 Monday, October 24, 2016 11:12 AMБългарски | 233

OBJ_BUCH-2325-003.book Page 236 Monday, October 24, 2016 11:12 AMМакедонски | 237

OBJ_BUCH-2325-003.book Page 238 Monday, October 24, 2016 11:12 AMМакедонски | 239

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 240 Monday, October 24, 2016 11:12 AMМакедонски | 241

OBJ_BUCH-2325-003.book Page 241 Monday, October 24, 2016 11:12 AM242 | Македонски

OBJ_BUCH-2325-003.book Page 242 Monday, October 24, 2016 11:12 AMМакедонски | 243

UPOZORENJE OBJ_BUCH-2325-003.book Page 244 Monday, October 24, 2016 11:12 AMSrpski | 245

UPOZORENJE OBJ_BUCH-2325-003.book Page 245 Monday, October 24, 2016 11:12 AM246 | Srpski

OBJ_BUCH-2325-003.book Page 246 Monday, October 24, 2016 11:12 AMSrpski | 247

OBJ_BUCH-2325-003.book Page 248 Monday, October 24, 2016 11:12 AMSrpski | 249

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 249 Monday, October 24, 2016 11:12 AM250 | Srpski

OBJ_BUCH-2325-003.book Page 250 Monday, October 24, 2016 11:12 AMSrpski | 251

OBJ_BUCH-2325-003.book Page 251 Monday, October 24, 2016 11:12 AM252 | Srpski

OBJ_BUCH-2325-003.book Page 252 Monday, October 24, 2016 11:12 AMSrpski | 253

OPOZORILO OPOZORILO OBJ_BUCH-2325-003.book Page 254 Monday, October 24, 2016 11:12 AMSlovensko | 255

OBJ_BUCH-2325-003.book Page 255 Monday, October 24, 2016 11:12 AM256 | Slovensko

OBJ_BUCH-2325-003.book Page 256 Monday, October 24, 2016 11:12 AMSlovensko | 257

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 258 Monday, October 24, 2016 11:12 AMSlovensko | 259

OBJ_BUCH-2325-003.book Page 259 Monday, October 24, 2016 11:12 AM260 | Slovensko

OBJ_BUCH-2325-003.book Page 260 Monday, October 24, 2016 11:12 AMSlovensko | 261

OBJ_BUCH-2325-003.book Page 261 Monday, October 24, 2016 11:12 AM262 | Slovensko

UPOZORENJE UPOZORENJE OBJ_BUCH-2325-003.book Page 263 Monday, October 24, 2016 11:12 AM264 | Hrvatski

OBJ_BUCH-2325-003.book Page 264 Monday, October 24, 2016 11:12 AMHrvatski | 265

OBJ_BUCH-2325-003.book Page 265 Monday, October 24, 2016 11:12 AM266 | Hrvatski

–Matice s prirubnicom h (30 x)

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 267 Monday, October 24, 2016 11:12 AM268 | Hrvatski

OBJ_BUCH-2325-003.book Page 268 Monday, October 24, 2016 11:12 AMHrvatski | 269

OBJ_BUCH-2325-003.book Page 269 Monday, October 24, 2016 11:12 AM270 | Hrvatski

OBJ_BUCH-2325-003.book Page 270 Monday, October 24, 2016 11:12 AMHrvatski | 271

OBJ_BUCH-2325-003.book Page 273 Monday, October 24, 2016 11:12 AM274 | Eesti

OBJ_BUCH-2325-003.book Page 274 Monday, October 24, 2016 11:12 AMEesti | 275

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 276 Monday, October 24, 2016 11:12 AMEesti | 277

OBJ_BUCH-2325-003.book Page 277 Monday, October 24, 2016 11:12 AM278 | Eesti

OBJ_BUCH-2325-003.book Page 278 Monday, October 24, 2016 11:12 AMEesti | 279

OBJ_BUCH-2325-003.book Page 279 Monday, October 24, 2016 11:12 AM280 | Eesti

OBJ_BUCH-2325-003.book Page 282 Monday, October 24, 2016 11:12 AMLatviešu | 283

OBJ_BUCH-2325-003.book Page 283 Monday, October 24, 2016 11:12 AM284 | Latviešu

OBJ_BUCH-2325-003.book Page 284 Monday, October 24, 2016 11:12 AMLatviešu | 285

OBJ_BUCH-2325-003.book Page 285 Monday, October 24, 2016 11:12 AM286 | Latviešu

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 286 Monday, October 24, 2016 11:12 AMLatviešu | 287

OBJ_BUCH-2325-003.book Page 287 Monday, October 24, 2016 11:12 AM288 | Latviešu

OBJ_BUCH-2325-003.book Page 288 Monday, October 24, 2016 11:12 AMLatviešu | 289

OBJ_BUCH-2325-003.book Page 289 Monday, October 24, 2016 11:12 AM290 | Latviešu

OBJ_BUCH-2325-003.book Page 291 Monday, October 24, 2016 11:12 AM292 | Lietuviškai

OBJ_BUCH-2325-003.book Page 292 Monday, October 24, 2016 11:12 AMLietuviškai | 293

OBJ_BUCH-2325-003.book Page 293 Monday, October 24, 2016 11:12 AM294 | Lietuviškai

OBJ_BUCH-2325-003.book Page 294 Monday, October 24, 2016 11:12 AMLietuviškai | 295

Executive Vice President

Head of Product Certification

OBJ_BUCH-2325-003.book Page 295 Monday, October 24, 2016 11:12 AM296 | Lietuviškai

OBJ_BUCH-2325-003.book Page 296 Monday, October 24, 2016 11:12 AMLietuviškai | 297

OBJ_BUCH-2325-003.book Page 297 Monday, October 24, 2016 11:12 AM298 | Lietuviškai

OBJ_BUCH-2325-003.book Page 298 Monday, October 24, 2016 11:12 AMLietuviškai | 299

OBJ_BUCH-2325-003.book Page 300 Monday, October 24, 2016 11:12 AM | 301

Head of Product Certification

Senior Vice President

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