SYSPST 1500 Li HP - Battery charger FESTOOL - Free user manual and instructions

USER MANUAL SYSPST 1500 Li HP FESTOOL

Original Instructions – battery for power supply

: 10425557 fulfills all the relevant provisions of the following UK Regulations:

• S.I. 2016/1101 Electrical equipment [Safety] Regulations 2016

• S.I. 2016/1091 Electromagnetic Compatibility Regulations 2016

• S.I. 2012/3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 and are manufactured in accordance with the following designated standards:

EU Declaration of Conformity. We declare under sole responsibility that this product complies with all the relevant requirments in the following EU Directi- ves, and following standards or normative documents were applied:

Vorgehen und Prüfprotokoll zur elektri schen Prüfung kann auf der Homepage von Festool heruntergeladen werden.: www.festool.de Deutsch 171 Symbols Warning of general danger Warning of electric shock Read the operating man ual and safety warnings. Wear safety shoes! Prohibited for people with pacemaker Do not connect machines with AIM technology Do not climb on the unit Only suitable for use in doors or in an equivalent, dry working environment. When used in combination with a suitable mains plug (≥ IP 44), device also suita ble for outdoors. Only use an antistatic suc tion hose. Safety class II IP44 Protected against solid foreign objects with a di ameter of ≥ 1.0 mm. Protected against wires. Protection against water spray from all directions. CE marking: Confirms the conformity of the power tool with the European Community directives. UKCA marking: The Uni ted Kingdom Conformity Assessed symbol is a marking for products be ing placed on the market in the United Kingdom. It is a manufacturers indica tion that the product is in conformance with the rel evant regulations in the UK. Do not dispose of it with domestic waste. Do not dispose of it with domestic waste. Tip or advice Handling instruction 2 Safety warnings WARNING! Read all safety warnings, instructions, illus trations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. English

182.1 Safe handling of the machine

Cells in lithium-ion batteries are sealed so as to be gas-tight and are non-haz ardous provided they are used and han dled in accordance with the manufac turer's instructions.

Wear suitable personal protective equipment: Safety shoes. – Only operate the machine within the operating limits specified in the technical data (see section 4). – Charge the machine at regular in tervals to prevent hazards posed by a deeply discharged battery. – Do not tamper with the machine. – Do not short-circuit the AC charging input [1-1], AC output [1-3] and DC output compatible with USB‑C

[1-6]. – Do not touch the AC charging in put [1-1]. – Do not touch connections and elec trical contacts with fingers, jewel lery or other metal objects. – Do not store or set up in potentially explosive environments. – Do not set up in standing water. – Keep the protective cap on the AC output [1-2] closed during charg ing. – Keep the Systainer lid [1-5] closed during operation and storage. – Avoid storage at high temperatures (max. 45 °C). Keep the machine away from external heat sources (e.g. prolonged sunlight, fire). – Do not clean with liquids (in partic ular, do not use a pressure washer). – Do not use chemicals, fuels and lu bricants (e.g. for cleaning). – This machine must not be used by people who might have a particular ly adverse reaction to an electric shock (e.g. people with cardiac pacemakers), because the possibili ty of the machine and the connected consumer building up a static charge cannot be excluded. – People with disabilities or impair ments, as well as children, must not operate this machine without supervision. – Do not operate at altitudes exceed ing 2000 m above sea level. – Do not use as a step or ladder. – Do not use as a support or make shift workbench. – Do not hang from a crane. – Do not dispose of the device or bat tery in a fire or hot oven, and do not crush or cut them mechanically; this may cause an explosion. For correct disposal, see chapter 11

– Do not open incorrectly. In particu lar, the guard [1-12] must not be opened (unscrewed). Maintenance and repair must only be performed by trained specialists. – Prevent damage due to falling. En sure stable footing on an anti-slip surface and avoid the edges pro truding over the surface. Secure against falling. The machine must always be checked after falling to see whether any parts are damaged. If external damage is present, do not continue using the machine. For fall heights of 1.0 m or more, trans port mode must be activated: Set the transport switch [1-13] to "0". Additionally, contact customer serv ice (see section 10

English 19– Avoid damage caused by objects accidentally falling on the machine or the shipping container (incl. ma chine) . A check must always be per formed after this kind of incident to see whether any parts are damaged. If external damage is present or the machine is malfunctioning, do not continue using the machine.

2.3 If the machine has been

damaged – Liquid may leak from defective bat teries. In this case, do not use the machine and dispose of it correctly. – In the event of a battery fire, extin guish the fire with water. If possi ble, completely cover the machine with water. Call the fire service and inform them that the fire involves lithium-ion batteries. – There is a risk of vapours being re leased if the battery is damaged or not used correctly. The vapours may irritate your airways. Seek fresh air and consult a doctor if you feel unwell. – Fluid may leak out of the battery if it is used incorrectly. Avoid contact with the fluid. Rinse with water any areas which accidentally come into contact with the fluid. If fluid gets into the eyes, also consult a doctor. Leaking battery fluid can cause skin irritation or burns.

2.4 Connecting consumers

– Do not connect a consumer with AIM technology (e.g. TKS 80 EBS with SawStop AIM technology). AIM technology only works with a pro tective earth connection and an earthed power source. – Do not use to operate medical life support machines. – Do not connect any power genera tion systems. – For serial or parallel coupling (e.g. with a mobile dust extractor), every additional consumer must be con nected using a PRCD protective adapter [1-8] and secured (see sec tion 6.3). – Use an antistatic suction hose when connecting a mobile dust extractor. – Comply with local regulations for safe operation of electrical con sumers at all times, especially for operation of mobile power genera tors. – Use a consumer with restart pro tection if possible. – Do not use faulty consumers. Con sumers, including the mains power cable, must be in flawless technical condition. – During operation with connected consumers, ensure stable footing (ensure good access to the connec ted consumer and sufficiently long cable; do not place the charging ca ble and mains power cable under tension). – Before connecting consumers, en sure that the consumers are switched off. – Always switch off connected con sumers after use.

2.5 Information on charging the

machine – Only use the provided charging ca ble [1-11] for charging. – Charge using low-voltage networks (120‑240 V / 50 Hz). English 203 Intended use SYS‑PST 1500 Li HP is intended for charging and operating mobile end de vices and power tools/consumers. SYS‑PST 1500 Li HP is only suitable for use indoors or in an equivalent, dry working environment. The user is liable for improp er or non-intended use. 4 Technical data Battery Continuous power EU 3680 W (16 A) GB 2990 W (13 A) Peak power (> 500 sec.) 5400 W (24 A) Peak power (> 100 sec.) 7200 W (32 A) Peak power (> 25 sec.) 9000 W (40 A) Peak power 18,000 W (80 A) Nominal energy content 18 x 86.4 Wh Charging duration (depending on cell temper ature) Approx. 3 hours at 230 V If the battery is fully charged, it remains op erational when switched off: > 2 years Connections AC output pure sine EU (with out DK) 230 V 50 Hz 16 A DK 230 V 50 Hz 16 A CH 230 V 50 Hz 16 A GB 230 V 50 Hz 13 A AC charging input 120–240 V 50–60 Hz 4 A DC output compatible with USB‑C

5–20 V 3 A English 21General Required charging power ≥ 900 W Operating temperature -20 °C

65 °C Charging temperature 0 °C to 45 °C IP protection class (with closed protective covers or in combination with a mains plug with the same or a higher IP rating) IP44 Systainer

dimensions SYS3 M 187 (W x H x D) 396 x 296 x 187 mm Weight 16.4 kg PRCD protective adapter Nominal frequency 50–60 Hz Switching capacity 3 500 W Current rating 16 A 5 Parts of the device [1-1] AC charging input (with pro tective cap) [1-2] AC output protective cap [1-3] AC output [1-4] Carrying handle [1-5] Systainer lid with T-Loc [1-6] DC output compatible with USB‑C

(with protective cap) [1-7] On/off switch [1-8] PRCD protective adapter [1-9] LED indicator [1-10] T-Loc [1-11] Charging cable [1-12] Protective cover [1-13] Transport switch The specified illustrations appear at the beginning of the Operating Instructions. 6 Commissioning

6.1 State of charge at

commissioning SYS‑PST 1500 Li HP is only slightly charged when delivered. ► Check the state of charge (see sec tion 7.1). ► Charging (see section 7.2).

6.2 Connecting consumers

Combination with one con sumer: No PRCD protec tive adapter nec essary. Combination with a mobile dust extractor and another con sumer: PRCD protective adapter [1-8] necessary. Combination with a multiple socket and one consumer: No PRCD protec tive adapter nec essary. Combination with a multiple socket and sev eral consumers: PRCD protective adapter [1-8]

quired for the second and each additional con sumer. 7 Operation

7.1 Checking the state of charge

Only use the supplied charging ca ble [1-11] for charging. While the SYS‑PST 1500 Li HP is charging, it cannot also be oper ated using the AC output [1-3]. If the charging cable is connected during operation, the AC out put [1-3] is deactivated. Observe the minimum required charging power (see section 4

► Open the Systainer lid with the T- Loc [1-5]. ► Deactivate transport mode: Set the transport switch [1-13] to "I". ► Close the Systainer lid with the T- Loc [1-5]. ► Connect the charging cable [1-11] to the AC charging input [1-1] and mains outlet. Charging process: LEDs light up green in sequence from left to right. Charged: LEDs off. English

237.3 Switching on/off

Switching on ► Press the on/off switch [1-7]. SYS‑PST 1500 Li HP powers up or starts and the LEDs [1-9] light up in the start sequence. Switching off ► Press the on/off switch [1-7].

LEDs off SYS‑PST 1500 Li HP switched off

completely discharged

completely charged with plugged in charg ing cable [1-11]. LEDs light up in starting sequence SYS‑PST 1500 Li HP powers up or starts. LED 1 flashes green Ready for operation SYS‑PST 1500 Li HP almost completely dis charged. Charging (see section 7.2). 1 > LED < 8 light up green Ready for operation Number of continuously lit green LEDs cor responds to state of charge. All LEDs continuous ly light up green Ready for operation SYS‑PST 1500 Li HP is charged. 1 > LED < 8 light up green Remaining LEDs light up green in se quence from left to right Not ready for operation, charging mode SYS‑PST 1500 Li HP charging. Number of lit green LEDs corresponds to state of charge.

1 > LED < 8 light up yellow Overcurrent AC output [1-3] has been deactivated. Switch off (see section 7.3). English 24Wait for ten seconds. Switch on (see section 7.3). 1 > LED < 8 flash yel low Overheating in operating mode AC output [1-3] has been deactivated. Switch off (see section 7.3). Wait until SYS‑PST 1500 Li HP has cooled down. Switch on (see section 7.3). If LEDs continue to flash yellow, switch off again (see section 7.3 ) and leave to cool down further. 1 > LED < 8 light up green and the next LED flashes yellow (Number of lit green LEDs corresponds to the current state of charge) Temperature fault in charging mode SYS‑PST 1500 Li HP does not charge at temperatures < 0 °C or > 45 °C. If necessary, open the Systainer lid with the T-Loc [1-5]. The charging process begins again auto matically at a temperature range between 0 °C and 45 °C. 1 > LED < 8 flash red System error Switch off (see section 7.3). Unplug the consumer. Remove the charging cable [1-11] and store it. SYS‑PST 1500 Li HP Restart: Switch on (see section 7.3). If the LEDs light up in the starting se quence, the system fault has been rectified. If the LEDs continue to flash red: Switch off (see section 7.3). Activate transport mode: Set the trans port switch [1-13] to "0". Contact the manufacturer or service workshop (see section 10

No fault indicator and consumer cannot be operated Ensure that transport mode is deactivated: Set the transport switch [1-13] to "I". English 25Ensure that the on/off switch [1-7] is switched on (see section 7.3) and the LED indicator [1-9] lights up green. If LED 1 flashes green, SYS‑PST 1500 Li HP is almost completely discharged Charge SYS‑PST 1500 Li HP (see section 7.2). Try to operate SYS‑PST 1500 Li HP again. If no consumer can be operated, contact the manufacturer or service work shop (see section 10

SYS‑PST 1500 Li HP Does not charge Ensure that transport mode is deactivated: Set the transport switch [1-13] to "I". Connect the charging cable [1-11] to the AC charging input [1-1] and mains outlet. If SYS‑PST 1500 Li HP still does not charge, contact the manufacturer or service workshop (see section 10

[1-6]. ► Do not store in a discharged state for long periods of time. This can lead to deep discharge and require recommissioning by the manufac turer. ► Check the state of charge at least every three months and charge if necessary. ► Store in an environment with low humidity and at a temperature be tween 0 °C and 23 °C. 9 Transportation The Li-ion batteries included are sub ject to the requirements of the legisla tion on hazardous goods. The user must familiarise themselves with the local regulations prior to transport. Special requirements apply to shipping via third parties (e.g. air transport or haulage) and these must be observed. When pre paring the item to be sent, a hazardous goods expert must be consulted. Only dispatch the machine if the battery is undamaged. Observe local regulations when shipping. Observe any further na tional regulations. ► Unplug the consumer. ► Remove the charging cable [1-11]

► Open the Systainer lid with the T- Loc [1-5]. ► Activate transport mode: Set the transport switch [1-13] to "0". Modules are electrically separated from each other. ► Store the charging cable [1-11] in SYS‑PST 1500 Li HP. English 26► Close the Systainer lid with the T- Loc [1-5]. ► Only transport SYS‑PST 1500 Li HP using the carrying handle [1-4]. The SYS‑PST 1500 Li HP can be trans ported on the road without additional supports. 10 Service and maintenance WARNING Risk of injury, electric shock ► Always pull the charging cable from the socket and remove the consumer before performing any servicing and maintenance work! ► All maintenance and repair work which requires the housing to be opened should always be carried out by an authorised service work shop. Customer service and re pairs must only be carried out by the manufacturer or service workshops. Find the nearest address at: www.festool.co.uk/service Always use original Festool spare parts. Order no. at: www.festool.co.uk/ service EKAT