HWS 810230 Professional - Screwdriver BOSCH - Free user manual and instructions

USER MANUAL HWS 810230 Professional BOSCH

OBJ_BUCH-2487-002.book Page 2 Wednesday, November 2, 2016 4:43 PM3 | 1 609 92A 36G | (2.11.16) Bosch Power Tools

OBJ_BUCH-2487-002.book Page 4 Wednesday, November 2, 2016 4:43 PM5 | 1 609 92A 36G | (2.11.16) Bosch Power Tools

Grinding disc diameter, max. mm 125 125 125 125 Thread of grinder spindle M14 M14 M14 M14 Weight according to EPTA-Procedure 01:2014 – with vibration-damping auxiliary handle kg 2.5 2.5 2.5 2.5 Protection class /I /I /I /I Degree of protection IP 20 IP 20 IP 20 IP 20 High-frequency Angle Grinder Article number 0 602 329 ...

Rated voltage V265200 Frequency Hz 200 300 Rated power input W12001800 Rated power output W10001500 Nominal current A3.36.4 No-load speed min

Grinding disc diameter, max. mm 180 180 Thread of grinder spindle M14 M14 Weight according to EPTA-Procedure 01:2014 – with vibration-damping auxiliary handle kg 5.8 5.8 Protection class /I /I Degree of protection IP 20 IP 20 OBJ_BUCH-2487-002.book Page 27 Wednesday, November 2, 2016 4:43 PM28 | English 1 609 92A 36G | (2.11.16) Bosch Power Tools High-frequency Angle Grinder Article number 0 602 331 ...

Grinding disc diameter, max. mm 230 230 230 230 Thread of grinder spindle M14 M14 M14 M14 Weight according to EPTA-Procedure 01:2014 – with vibration-damping auxiliary handle kg 7.8 7.8 7.8 7.8 Protection class /I /I /I /I Degree of protection IP 20 IP 20 IP 20 IP 20 OBJ_BUCH-2487-002.book Page 28 Wednesday, November 2, 2016 4:43 PMEnglish | 29 Bosch Power Tools 1 609 92A 36G | (2.11.16) Notes on the Power Supply The power tool is part of a high-frequency system and re- quires three-phase current with a frequency according to the type plate. To reach this frequency, the power tool must be connected with a frequency converter (see “Connection to the Power Supply”, page 33). Noise/Vibration Information Sound emission values determined according to EN 60745-2-3.

Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K Wear hearing protection! dB(A) dB(A)

(triax vector sum) and uncertainty K determined according to EN 60745-2-3. Grinding surfaces (roughing):

Sanding with sanding disc:

Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K Wear hearing protection! dB(A) dB(A)

(triax vector sum) and un- certainty K determined according to EN 60745-2-3. Grinding surfaces (roughing):

Sanding with sanding disc:

OBJ_BUCH-2487-002.book Page 29 Wednesday, November 2, 2016 4:43 PM30 | English 1 609 92A 36G | (2.11.16) Bosch Power Tools The vibration level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with anoth- er. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main ap- plications of the tool. However if the tool is used for different applications, with different accessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may sig- nificantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work pat- terns. Declaration of Conformity We declare under our sole responsibility that the product de- scribed under “Technical Data” is in conformity with all rele- vant provisions of the directives 2011/65/EU, 2014/30/EU, 2006/42/EC including their amendments and complies with the following standards: EN 60745-1, EN 60745-2-3, EN 50581. Technical file (2006/42/EC) at: Robert Bosch Power Tools GmbH, PT/ECS, 70538 Stuttgart, GERMANY

Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K Wear hearing protection! dB(A) dB(A)

(triax vector sum) and uncertainty K determined according to EN 60745-2-3. Grinding surfaces (roughing):

Sanding with sanding disc:

Typically the A-weighted noise levels of the product are Sound pressure level Sound power level Uncertainty K Wear hearing protection! dB(A) dB(A)

(triax vector sum) and uncertainty K determined according to EN 60745-2-3. Grinding surfaces (roughing):

Sanding with sanding disc:

OBJ_BUCH-2487-002.book Page 30 Wednesday, November 2, 2016 4:43 PMEnglish | 31 Bosch Power Tools 1 609 92A 36G | (2.11.16) Robert Bosch Power Tools GmbH 70538 Stuttgart, GERMANY Stuttgart, 01.01.2017 Assembly Mounting the Protective Devices General Information Disconnect the power supply before making any ad- justments, changing accessories, or placing the ma- chine aside. This safety measure prevents accidental starting of the power tool. Note: After breakage of the grinding disc during operation or damage to the holding fixtures on the protection guard/power tool, the machine must promptly be sent to an after-sales ser- vice agent for maintenance. For addresses, see section “Af- ter-sales Service and Application Service”. Adjust protection guards in such a manner that spark- ing toward the operator is prevented. Note: The encoding keys of the protection guards ensure that only a protection guard that fits the machine type can be mounted. Protection Guard for Grinding (see figure A) – Place the protection guard 6 with the encoding key 8 en- gaging into the groove on the spindle collar 4 until the shoulder of the protection guard is seated against the flange of the power tool. – Adapt the position of the protection guard to the require- ments of the work step. – Secure the protection guard by tightening locking screw 7 with a tightening torque of at least 10 Nm. Protection Guard for Cutting For cutting with bonded abrasives, always use a pro- tection guard for cutting. For cutting stone, always use a cutting guide with dust extraction protection guard (accessory). The protection guards for cutting are mounted analogue to the standard protection guards (see figure A). Vibration-dampening Auxiliary Handle (see figure B) The vibration-dampening auxiliary handle reduces the vibrations, making operation more comfortable and secure. Operate your machine only with the auxiliary handle 2. – Screw the auxiliary handle 2 on the right or left of the ma- chine head depending on the working method. Do not make any alterations to the auxiliary handle. Do not continue to use an auxiliary handle if it is dam- aged. Hand Guard (see figure C) For operations with the rubber sanding plate 17 or with the cup brush/wheel brush/flap disc, always mount the hand guard 9. – The hand guard 9 is fastened with the auxiliary handle 2. Mounting the Grinding Tools General Information Disconnect the power supply before making any ad- justments, changing accessories, or placing the ma- chine aside. This safety measure prevents accidental starting of the power tool. Pay attention to the dimensions of the grinding tools. The mounting hole diameter must fit the mounting flange without play. Do not use reducers or adapters. – Clean the grinder spindle 3 and all parts to be mounted. After mounting the grinding tool and before switching on, check that the grinding tool is correctly mounted and that it can turn freely. Make sure that the grinding tool does not graze against the protection guard or oth- er parts. Mounting Grinding or Cutting Discs (see figures D1 –D2) Installation – Make sure that the fitting protection guard is mounted (see “Mounting the Protective Devices”, page 31). –Place the clamping flange 10 on the grinder spindle 3. A plastic part (O-ring) is fitted around the centring collar of mounting flange 10. If the O-ring is missing or damaged, it must immediately be replaced before mounting flange 10 is mounted. – Mount the desired grinding/cutting disc 11 in the correct rotation direction onto the grinder spindle 3. Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS Applies for the following types: – 0 602 304 40. – 0 602324434 – 0 60232444. – 0 602324464 – 0 602324474 – 0 602 329 5.. – 0 602 331 5.. – 0 602 332 5.. – 0 602 334 5.. Applies for the following types: – 0 60230440. – 0 602324434 – 0 60232444. – 0 602324464 – 0 602324474 – 0 602 329 5.. – 0 602 331 5.. – 0 602 332 5.. – 0 602 334 5.. Applies for the following types: – 0 602 301 4.. – 0 60230540. – 0 602306434 – 0 602 324 40. Applies for the following types: – 0 60230440. – 0 602 324 44., ... 464, ... 474, ... 434 – 0 602 329 5.. – 0 602 331 5.. – 0 602 332 5.. – 0 602 334 5.. OBJ_BUCH-2487-002.book Page 31 Wednesday, November 2, 2016 4:43 PM32 | English 1 609 92A 36G | (2.11.16) Bosch Power Tools – Place the clamping nut 12 onto the spindle thread so that the central recess of the clamping nut faces upward. – Tighten the clamping nut with two-pin spanner 13, while counter-holding the spanner surfaces of the grinder spin- dle 3 with open-end spanner 14. Removal – Hold the grinder spindle 3 on the spanner surfaces with open-end spanner 14. – Unscrew the clamping nut 12 from the grinder spindle with two-pin spanner 13, while counter-holding the spanner surfaces with open-end spanner 14. – Afterwards, pull the grinding tool and the mounting flange from the grinder spindle. Machines with Spindle Lock Button 5 Applies for the following types: – 0 602 324 40. – 0 602 324 434 – 0 602 324 44. For machines with spindle lock button 5, counter-holding with an open-end spanner is not required when mounting grinding tools (see figures E1 – E2). Actuate the spindle lock button only when the grinder spindle is at a standstill. Otherwise, the machine may be- come damaged. – Before installing or removing the grinding tool, press and hold spindle lock button 5 to lock the grinder spindle 3 in place. – Mount the desired grinding tool (see “Mounting Grinding or Cutting Discs”, page 31). – Let go of the spindle lock button 5 to release the locked grinder spindle. Mounting the Rubber Sanding Plate (see figure F) Installation – Make sure that the hand guard and the auxiliary handle are mounted (see “Mounting the Protective Devices”, page 31). – Place the rubber sanding plate 17 onto the grinder spindle

– Lay the sanding disc 16 on the rubber sanding plate. – Place the round nut 15 on the spindle collar. – Tighten the round nut with two-pin spanner 13, while counter-holding the spanner surfaces of the grinder spin- dle 3 with open-end spanner 14. Take care that the round nut 15 is screwed completely into the bulge of the rubber sanding plate so that it does not inter- fere while sanding and the sanding disc is firmly seated. Removal – Hold the grinder spindle 3 on the spanner surfaces with open-end spanner 14. – Unscrew the round nut 15 from the grinder spindle with two-pin spanner 13, while counter-holding the spanner surfaces with open-end spanner 14. – Pull the sanding disc and the rubber sanding plate from the grinder spindle. Mounting the Buffing Disc (see figure G) Installation Pay attention that the thread of the buffing disc fits exactly on the grinder spindle thread (M14). – Make sure that the hand guard and the auxiliary handle are mounted (see “Mounting the Protective Devices”, page 31). – Screw the buffing disc 18 so far onto the grinder spindle 3 that it rests firmly against the face surface of the grinder spindle, while counter-holding the spanner surfaces of the grinder spindle 3 with open-end spanner 14. Removal – Unscrew the tightly seated buffing disc 18 from the grinder spindle by applying an open-end spanner to the buffing disc spanner surfaces, while counter-holding the spanner surfaces of the grinder spindle 3 with open-end spanner

Mounting Wire Brushes (see figure H) Installation Pay attention that the thread of the wire brush fits exactly on the grinder spindle thread (M14). – Make sure that the hand guard and the auxiliary handle are mounted (see “Mounting the Protective Devices”, page 31). – Screw the desired wire brush 19 (cup brush or wire wheel) so far onto the grinder spindle 3 that it rests firmly against the face surface of the grinder spindle, while counter-hold- ing the spanner surfaces of the grinder spindle with open- end spanner 14. Removal – Unscrew the tightly seated wire brush 19 from the grinder spindle by applying an open-end spanner to wire brush spanner surfaces, while counter-holding the spanner sur- faces of the grinder spindle 3 with open-end spanner 14. Dust/Chip Extraction Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Applies for the following types: – 0 602 301 4.. – 0 602305 40. – 0 602306 434 – 0 602 324 40. Applies for the following types: – 0 602 301 4.. – 0 602305 40. – 0 602306 434 – 0 602 324 40. Applies for the following types: – 0 602304 40. – 0 602 324 44., ... 464, ... 474, ... 434 – 0 602 329 5.. – 0 602 331 5.. – 0 602 332 5.. – 0 602 334 5.. OBJ_BUCH-2487-002.book Page 32 Wednesday, November 2, 2016 4:43 PMEnglish | 33 Bosch Power Tools 1 609 92A 36G | (2.11.16) Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treat- ment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. – As far as possible, use a dust extraction system suitable for the material. – Provide for good ventilation of the working place. – It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked. Prevent dust accumulation at the workplace. Dusts can easily ignite. Connection to the Power Supply For operation of the power tools, a frequency converter is re- quired that generates three-phase current with a frequency according to that listed on the type plate. Frequency converters are available in various sizes, with dif- ferent frequencies, secondary voltages and rated outputs. The choice of the frequency converter depends on the power tools to be connected. When selecting a frequency converter, contact your Bosch-specialist shop for advice. The machine is provided with a four meter long specialty ca- ble without plug. To put it into operation, the specialty cable must be equipped with a four-pole CEE plug (identification colour green). Additionally, the machine can be equipped with a commer- cially available motor protection switch for protection against overload. The adjustment range of the motor protection switch must cover the nominal current of the power tool (see “Technical Data”). The motor protection switch must react in less than one second. Please observe the safety warnings and assembly instruc- tions in the operating instructions of the motor protection switch! Mounting the CEE Plug (see figures I1 – I2) – Loosen the two screws 22 and pull the plug insert 21 out of the plug housing of the CEE plug 24. – Cut off the plastic sleeve 25 according to the diameter of the specialty cable of the power tool and insert the special- ty cable through the CEE plug housing. – Insert the four conductors through the cable strain relief

– Loosen the four small screws 23 in the plug insert 21 and insert the conductor ferrule of the brown L1 conductor into con- tact tube L1, the conductor ferrule of the blue L2 conductor into contact tube L2, the conductor ferrule of the black L3 conductor into con- tact tube L3, and the conductor ferrule of the green/yellow conductor into the earthing contact tube . – Firmly tighten the four small screws 23 in the plug insert 21 to affix the conductors. – Now, tighten the screws of the cable strain relief 20 so that the cable clamp goes around the complete cable sheath, ensuring that no pressure is on the conductor ferrules. –Reinsert plug insert 21 into the housing of the CEE plug 24 and tighten both screws 22 again. – Afterwards, check the proper function of the protective conductor. – Insert the CEE plug 24 of the power tool into the connec- tion socket of the frequency converter. Now, connect the frequency converter to the power supply. For information on how to connect the frequency converter to the power supply, see the frequency converter operating in- structions. Afterwards, check the rotation direction! Checking the Rotation Direction The rotation direction of the grinder spindle must correspond with the arrow on the power tool. If the grinder spindle rotates in the wrong direction when put- ting into operation for the first time (see “Switching the Power Tool On/Off”, page 34), switch the power tool off immediate- ly and disconnect it from the power supply. – Loosen the two screws 22 again and pull the plug insert 21 out of the plug housing of the CEE plug 24. – Loosen the conductor ferrules of the black and brown con- ductors from their contact tubes. – Now, insert the conductor ferrule of the black conductor L3 into contact tube L1, and the conductor ferrule of the brown conductor L1 into contact tube L3. – Firmly tighten the small screws 23 in the plug insert 21 to affix the conductors. –Reinsert plug insert 21 into the housing of the CEE plug 24 and tighten both screws 22 again. – Afterwards, check the proper function of the protective conductor. –Reconnect the power tool to the power supply. Operation Starting Operation The voltage and frequency of the power source must correspond with the data on the type plate of the power tool. Check grinding tools before using. The grinding tool must be mounted properly and be able to move freely. Carry out a test run for at least one minute with no load. Do not use damaged, out-of-centre or vibrating grind- ing tools. Damaged grinding tools can burst and cause in- juries. If the machine should unexpectedly stop operating even though the On/Off switch 1 is in the “On” position, set the On/Off switch to “Off”. This will prevent uncon- trolled restarting of the machine. Before restarting the ma- chine, check the power supply (see “Connection to the Power Supply”, page 33). Always connect the power tool to the frequency con- verter first, before connecting the frequency convert- er to the mains supply. To save energy, only switch the power tool on when using it. OBJ_BUCH-2487-002.book Page 33 Wednesday, November 2, 2016 4:43 PM34 | English 1 609 92A 36G | (2.11.16) Bosch Power Tools Switching the Frequency Converter On/Off The frequency converter must be put into operation first be- fore actuating the power tool. For this, observe the operating instructions of the frequency converter. Switching the Power Tool On/Off with the On/Off Switch (see figure J1) Applies for the following types: – 0 602 324 4.. –To start the machine, push the On/Off switch 1 forwards. –To lock the On/Off switch 1, press the On/Off switch 1 down at the front until it latches. –To switch off the power tool, release the On/Off switch 1. When the On/Off switch 1 is locked-on, briefly press it to- ward the rear and then release it. Switching the Power Tool On/Off with Safety Switch (see figure J2) –To start the power tool, press the On/Off switch 1 forward and then down. –To lock-on the pressed On/Off switch 1, push the On/Off switch 1 further forward. –To switch off the power tool, release the On/Off switch 1, or when it is locked, briefly press the On/Off switch 1 and then release it. Working Advice Disconnect the power supply before making any ad- justments, changing accessories, or placing the ma- chine aside. This safety measure prevents accidental starting of the power tool. Exercise caution when cutting slots in structural walls; see Section “Information on Structures”. Clamp the workpiece if it does not remain stationary due to its own weight. Do not strain the machine so heavily that it comes to a standstill. After heavily straining the power tool, continue to run it at no-load for several minutes to cool down the acces- sory. Sanding with the Flap Disc With the flap disc (accessory), curved surfaces and profiles can be worked. Flap discs have a considerably higher service life, lower noise levels and lower sanding temperatures than conventional sanding sheets. Cutting Metal (see figure K) For cutting with bonded abrasives, always use a pro- tection guard for cutting. When cutting, work with moderate feed, adapted to the mate- rial being cut. Do not exert pressure onto the cutting disc, tilt or oscillate the machine. Do not reduce the speed of running down cutting discs by ap- plying sideward pressure. The machine must always work in an up-grinding motion. Oth- erwise, the danger exists of it being pushed uncontrolled out of the cut. When cutting profiles and square bar, it is best to start at the smallest cross section. Cutting Stone Provide for sufficient dust extraction when cutting stone. Wear a dust respirator. The machine may be used only for dry cutting/grinding. For cutting stone, it is best to use a diamond cutting disc. For safety against jamming, a special cutting guide with dust ex- traction protection guard (accessory) must be used. Operate the machine only with dust extraction and additional- ly wear a dust protection mask. The vacuum cleaner must be approved for the extraction of masonry dust. Bosch provides suitable vacuum cleaners. – Switch on the machine and place the front part of the cut- ting guide on the workpiece. Slide the machine with mod- erate feed, adapted to the material to be worked. For cutting especially hard material, e. g., concrete with high pebble content, the diamond cutting disc can overheat and become damaged as a result. This is clearly indicated by cir- cular sparking, rotating with the diamond cutting disc. In this case, interrupt the cutting process and allow the dia- mond cutting disc to cool by running the machine for a short time at maximum speed with no load. Noticeably decreasing work progress and circular sparking are indications of a diamond cutting disc that has become dull. Briefly cutting into abrasive material (e. g. lime-sand brick) can resharpen the disc again. Information on Structures Slots in structural walls are subject to the Standard DIN 1053

Part 1, or country-specific regulations.

Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ECS OBJ_BUCH-2487-002.book Page 303 Wednesday, November 2, 2016 4:43 PM304 | Қaзақша 1 609 92A 36G | (2.11.16) Bosch Power Tools

M14M14M14M14M14 EPTA-Procedure 01:2014

M14M14M14M14 EPTA-Procedure 01:2014

M14M14M14M14 EPTA-Procedure 01:2014

M14M14M14M14 EPTA-Procedure 01:2014

M14M14M14M14M14 EPTA-Procedure 01:2014

M14M14M14M14 EPTA-Procedure 01:2014

mm230230230230230 M14M14M14M14M14