BD 5070 R Classic Bp Pack - Uncategorized Kärcher - Free user manual and instructions

USER MANUAL BD 5070 R Classic Bp Pack Kärcher

Chairman of the Board of Management Director Regulatory Affairs & Certification 10 DE- 1 Read these original operating instructions before using your device for the first time, follow them accord- ingly and keep them for later use or for fu- ture owners. Before using the device for the first time, read and observe these operating instruc- tions and the accompanying brochure: Safety information for brush cleaning units 5.956-251.0. The appliance has been approved for use on surfaces with max. gradients as listed under "Technical Specifications". 몇 WARNING Operators must be properly trained on how to use this machine. The machine must be parked safely. Safety devices protect the user and may not taken out of operation or functionally circumvented. Switches off the engine after a short delay if the operator leaves the seat during oper- ation or while driving. DANGER For an imminent danger that will result in serious bodily injuries or death. 몇 WARNING For a possible imminent risky situation that could result in serious bodily injuries or death. 몇 CAUTION Indication of a potentially dangerous situa- tion that may lead to minor injuries. ATTENTION Indication of a potentially dangerous situa- tion that may lead to damage to property. This scouring and vacuum machine is used for wet cleaning of level floors. – The device can be easily adjusted to the respective cleaning task by adjust- ing the water volume and the detergent volume. The detergent dosing unit can be ad- justed via the addition in the tank. – The appliance is equipped with a fresh water and a waste water tank (70 litres each). These allow effective cleaning over long working times. – A working width of 510 mm enables ef- fective use for long working times. – Batteries can be selected depending on the configuration (refer to Chapter "rec- ommended batteries") Note: The device can be equipped with various accessories to suit the respective cleaning order. Request a copy of our catalogue or visit our Internet website at www.kaercher.com This device is suitable for commercial and industrial use, e.g. in hotels, schools, hos- pitals, factories, shops, offices, and rental companies. Use the device only in accordance with the information in these operating instructions. – The device may only be used for the cleaning of hard surfaces that are not sensitive to moisture and polishing op- erations. – The device is designed for indoor use.– The operational temperature range is between +5°C and +40°C. – The device is not suitable for cleaning frozen floors (e.g. in cold stores). – The device may only be fitted with orig- inal accessories and spare parts. – The device is not intended for cleaning public traffic routes. – The device must not be used on pres- sure-sensitive floors. Take into account the permissible load per unit area of the floor. The load per unit area caused by the device is specified in the technical data. – The device is not suitable for use in po- tentially explosive environments. – No flammable gases, undiluted acids or solvents may be taken up with the de- vice. These include petrol, paint thinner or heating oil, which can form explosive mixtures in the suction air turbulence. Do not use acetone, undiluted acids or solvents, as these corrode the materi- als used on the device. Note on content materials (REACH) Current information on content materials can be found at: www.kaercher.de/REACH The warranty conditions issued by our rele- vant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing flaw is the cause. In a war- ranty case, please contact your dealer (with the purchase receipt) or the next author- ized customer service site. Table of Contents Safety instructions ... EN 1 Function... EN 1 Intended use ... EN 1 Environmental protection... EN 1 Warranty ... EN 1 Control elements ... EN 2 Before initial startup... EN 3 Operation... EN 4 Transport ... EN 5 Storage ... EN 5 Care and maintenance ... EN 5 Troubleshooting guide ... EN 7 Accessories ... EN 8 Technical data ... EN 8 Accessories and spare parts ... EN 8 EU Declaration of Conformity . EN 8 Safety instructions Safety devices Seat switch Symbols on the device DANGER Risk of electric shock during the charging process. Do not remove the terminal protective covers from the battery termi- nals and ensure correct instal- lation. Hazard levels Function Intended use Environmental protection The packing materials can be recycled. Do not dispose of packaging as household rub- bish but place it in recycling. Old devices contain valuable, recyclable materials that should be recycled. Batteries, oil and similar materials must not get into the environment. Therefore, please dispose of old devices using suitable col- lection systems. Warranty 11EN- 2 1Seat 2 Waste water tank cap 3 Dosing equipment for dirt water 4 Steering wheel 5 Horn push button 6 Driving direction switch 7 Working speed rotary knob 8 Key-operated switch 9 Display 10 Suction bar lever 11 Water volume regulation knob 12 Accelerator pedal 13 Brush replacement pedal 14 Disc brush 15 Cleaning head 16 Fresh water filling level indicator 17 Suction bar * 18 Waste water tank 19 Waste water drain hose 20 Twist grip to incline the suction bar 21 Wing nuts for fastening the suction bar 22 Suction hose 23 Fresh water tank cap with fresh water filter 24 Raising/lowering the pedal for the cleaning head 25 Lid of fresh water tank Filling hole for fresh water 26 Battery plug connector 27 Steering wheel height adjustment

• not in scope of delivery – Control elements for the cleaning pro- cess are yellow. – Control elements for maintenance and servicing are light gray. ** option Control elements Colour coding Symbols on the device Battery plug connector Fresh water tank filling level 25% Detergent solution dos- ing Raising/lowering the cleaning head Brush replacement ped-

Raising/lowering the vacuum bar Mop holder ** Fresh water tank drain opening Waste water tank drain opening Eyelet point 12 EN- 3

DANGERRisk of explosion!Do not place tools or similar items on the battery. Short-circuit and risk of explosion.Danger of injury. Never bring wounds into contact with lead. Always clean your hands after working on batteries.The device requires 2 batteries Complete set (24 V/105 Ah) incl. connect-ing cable, order no. 4.039-287.0With the "Pack" variant, the batteries are al-ready installed. Disconnect the battery plug connector. Pivoting the waste water tank back-wards.1 SpacerATTENTIONRisk of damage. Pay attention to the cor-rect polarity. Connect the battery terminals using the connecting cable provided. Clamp the supplied connecting cables on the (+) and (-) battery terminals that are still free. Check for correct installation of the ter-minal protective covers. Plug in the battery connector.ATTENTIONRisk of damage due to deep discharge. Charge the batteries before initial startup.Note:The appliance is equipped with a total dis-charge protection, i.e. if the still admissible minimum of the capacity is reached, the ap-pliance can only be driven.Brush drive and suction are disabled. Drive the device directly to the charger and do not drive on slopes.Note:When using other batteries (e.g. from other manufacturers), the deep discharge protec-tion for the respective battery must be reset by Kärcher Customer Service. DANGER Danger from electric shock. Note the power supply network and fuse protection - see "Charger". Only use the charger in dry rooms with suf-ficient ventilation.Note:The average charging time is approx. 10-12 hours. The recommended chargers (for the re-spective batteries) are electronically con-trolled and stop the charging process auto-matically. DANGER Risk of explosion. The room, where the ma-chine is kept to charge the battery, must feature a minimum volume and an air ex-change with a minimum flow rate, depend-ing on the type of battery (see "Recom-mended Batteries").Risk of explosion. The charging of wet bat-teries is only permitted if the waste water tank is tilted up. Empty the waste water tank. Set the key switch to position "0" and pull out the key. Pivoting the waste water tank back-wards.1 Battery plug, battery side2 Battery plug, device side Detach the battery plug on the battery side.ATTENTIONRisk of damage! – Do not connect the charger to the de- vice-side battery connector.– Only use a charger that is suitable for the installed battery type:Note: Please read the operating instruc-tions of the charger manufacturer, espe-cially the chapters on safety instructions! Connect the battery plug on the battery side with the charger. Plug the mains plug of the charger into the socket. Carry out the charging process in ac-cordance with the information in the op-erating instructions for the charger. One hour before the end of the charging process, add distilled water, observing the correct acid level. The battery is la-belled accordingly. All cells must pro-duce gas at the end of the charging pro-cess. DANGER Risk of acid burns. Refilling water when the battery is in the discharged state can lead to acid leakage!When handling battery acid, use safety goggles and observe regulations to prevent injury and destruction of clothing.Immediately rinse off any splashed acid from the skin or clothing using copious amounts of water.ATTENTIONTop up the batteries using only distilled or desalinated water (EN 50272-T3).Do not use any foreign additives (so-called enhancing agents), as this will invalidate any warranty. Before initial startup Batteries Observe the notes on the battery, in the instructions and in the vehi-cle operating instructionsWear eye protection.Keep acids and batteries away from childrenRisk of explosionFire, sparks, open flames and smoking are prohibitedRisk of acid burnsFirst aidWarning noteDisposalDo not throw batteries in the binRecommended batteries105 Ah - maintenance-freeOrder no. 6.654-141.0 Volume [m } * 2,64Airflow [m /h] ** 1,06* Minimum volume of the battery charging room ** Minimum air flow between battery charging room and environmentInstalling and connecting batteriesCharging batteriesBattery type Charger6.654-141.0 6.654-367.06.654-093.0 6.654-367.0Low-maintenance batteries (wet batteries)Maximum battery dimensionsLength 408Width 348Height 284 13EN- 4 Turn key switch to “0”. Disconnect the battery plug connector. Pivoting the waste water tank back- wards. Disconnect the cable from negative ter- minal of the battery. Disconnect the remaining cables from the batteries. Remove the batteries. Dispose of the used batteries in accord- ance with statutory provisions. The installation of the brushes is described in the chapter "Maintenance tasks". Insert the suction bar into the suction bar suspension in such a manner that the profiled sheet is positioned above the suspension. Tighten the wing nuts. Insert the suction hose. Loosen both screws of the steering wheel height adjustment. Set the steering wheel to the desired height. Tighten both screws. ATTENTION Risk of damage! Do not disconnect the battery plugs during operation. Note: To take all functions out of operation imme- diately, bring the key switch into the "0" po- sition. Assume the sitting position. Set the key switch to position "1". The display shows the following one after the other: – Period of time until the next aftersales service – Software version, control panel– Charging state of the battery and num- ber of operating hours DANGER Danger of accident. Before each operation, check the function of the parking brake on level ground. Switch on the device. Set the travel direction switch to "for- ward". Press the accelerator pedal lightly. The brake must audibly unlock. The de- vice must roll off easily on the level. When the pedal is released, the brake engages audibly. If this is not the case, the appliance needs to be put out of op- eration and aftersales service needs to be called. DANGER Danger of accident. If the device no longer has any braking effect, proceed as follows: If the appliance does not come to a halt on an ascent of above 2%, then the key switch must not be set to 0. The appli- ance must continue to be operated until a horizontal plane is achieved with it. When a horizontal plane has been achieved, the appliance must be shut down and aftersales service needs to be called. Additionally, observe the maintenance instructions for brakes. DANGER Danger of tipping over on excessively steep inclines. Only drive on uphill gradients up to 8% in the direction of travel. Drive only lengthwise on uphill and downhill gradients, do not turn. Danger of tipping when driving round bends at high speed. Danger of slipping on wet floors. Drive slowly in bends. Risk of tipping on unstable surfaces. Only move the device on stable ground. Risk of tipping over if sideways inclination is too great. Only drive on uphill gradients trans- verse to the travel direction up to a max- imum of 8%. Assume the sitting position. Pull the vacuum bar lever upwards and lock it in place. Push the pedal for the cleaning head down and lock it in place. Set the key switch to position "1". Set the direction of travel using the drive direction button on the steering wheel. Specify the travel speed by pressing the accelerator pedal. Stopping the device: Take your foot from the accelerator pedal. Note: If the cleaning head is raised, the maximum speed is not affected by the working speed rotary knob. The direction of travel can also be changed during the cleaning operation. This way, a certain position can be intensively cleaned by driving back and forth several times. 몇 WARNING Risk of damage. Only use the recommend- ed detergents. The operator carries all in- creased risks relating to operational safety and increased risk of accidents if using oth- er detergents. Only use detergents free of solvents, salt and hydrofluoric acid. Adhere to the safety instructions stated on the detergent packaging. Note: Do not use strong foaming detergents. Open the fresh water tank cap. Fill the tank half full using fresh water (maximum 50 °C). Fill with detergent. Top up the tank with water. Remove the fresh water tank cap. To improve the vacuuming result on tiled floors the suction bar can be turned to an oblique position of up to 5°. Release the wing nuts. Turn the suction bar. Tighten the wing nuts. Removing the batteries Installing the brushes Installing the suction bar Adjusting the steering wheel Operation Switching the device on Checking the parking brake Driving Driving Filling with operating materials Detergent Application Detergent Maintenance cleaning of all water-resistant floors RM 746 RM 780 Maintenance cleaning of polished hard surfaces (e.g. granite) RM 755 es Maintenance cleaning and basic cleaning of industrial floors RM 69 ASF Maintenance cleaning and basic cleaning of fine stone tiles RM 753 Maintenance cleaning of tiles in sanitary areas RM 751 Cleaning and disinfection in sanitary areas RM 732 Coating removal on all alka- line-resistant floors (e.g. PVC) RM 752 Coating removal on linole- um floors RM 754 Fresh water Adjusting the suction bar Oblique position 14 EN- 5 If the vacuum result is unsatisfactory the in- clination of the straight suction bar can be modified. 1 Twist grip 2 Clamping lever Lift the tension lever. Adjust the twist grip to incline the suc- tion bar. Press the tension lever downwards. The height adjustment affects the bending of the suction lips on contact with the floor. Try adjusting the twist handles of the height adjustment until the best vacu- uming result is achieved. Adjust the water quantity using the reg- ulating button according to the dirt on the floor covering. Note: Carry out initial cleaning attempts with low water volume. Increase the water volume step by step until achieving the desired cleaning result. Assume the sitting position. Set the key switch to position "1". Set the direction of travel using the drive direction button on the steering wheel. Turn the working speed rotary knob to the desired value. The speed is shown on the display dur- ing the adjustment. The display is shown in percentage of the maximum speed. Set the water volume at the regulating valve. Pull the lower half of the handle section on the vacuum bar lever upwards and hold it. Press the vacuum bar lever down- wards. The vacuum bar is lowered and the suc- tion starts. Press the pedal for the cleaning head downwards/to the right, release it and allow it to move upwards. Specify the travel speed by pressing the accelerator pedal. The cleaning head is lowered, the brush drive starts and the cleaning solution will be applied. Run over the surface to be cleaned. Stopping the device: Take your foot from the accelerator pedal. Push the pedal for the cleaning head down until it locks into place. Push the appliance a little further to vacuum up the remaining water. Pull the vacuum bar lever upwards until it locks into place. The suction turbine is switched off after a after-running time of 10 seconds. Turn key switch to “0”. Note: When the waste water tank is full, the float switch closes the suction opening and the suction turbine runs at a higher speed. 몇 WARNING Please observe the local provisions regard- ing the wastewater treatment. Take the waste water drain hose out of the support and lower it over a suitable collecting device. Note: The wastewater flow can be controlled by squeezing the dosing unit. Drain the water by opening the dosing valve on the drain hose. Then rinse the wastewater container with clear water. Unscrew the cover on the fresh water tank. Drain the fresh water. Screw the cover onto the fresh water tank. Charge battery, if required. DANGER Danger of injury! When loading or unload- ing the device, it may only be operated on gradients up to the maximum value (see "Technical Specifications"). Drive slowly. 몇 CAUTION Risk of injury and damage! Mind the weight of the device during transport. Drain the fresh water tank and waste water tank prior to loading. Remove the disc brush from the brush head. When transporting in vehicles, secure the device against slipping and tipping over according to the applicable guide- lines. 1 Unlocking lever Press the unlocking lever upwards and push the appliance . DANGER Danger of accident due to lacking brake function. You must press the unlocking lever down again after pushing the appliance. 몇 CAUTION Risk of injury and damage! Consider the weight of the device when storing it. This device may only be stored indoors. Choose a storage location considering the device's maximum permissible weight to avoid affecting stability. DANGER Danger of injury! Before performing any work on the device, turn the key-operated switch to "0" and remove the key. Pull the battery plug. Drain and dispose of the waste water and the residual fresh water. 몇 CAUTION Risk of injury due to overrun of the suction turbine. The suction turbine continues to run after switch-off. Only carry out maintenance work after the suction turbine has shut- down. Inclination Height Adjusting the water volume Cleaning mode Finishing cleaning Emptying the waste water tank Empty the fresh water tank Shutting down Transport Pushing the device Storage Care and maintenance 15EN- 6 ATTENTION Risk of damage. Do not spray the device with water and do not use aggressive de- tergents. Drain the waste water. Rinse the waste water tank with clear water. Clean the coarse dirt filter. Clean the outside of the device with a damp cloth which has been soaked in mild washing lye. Clean the vacuum lips, check for wear and replace if required. Check the brushes for wear, replace if required. Charging the battery: If the charging state of the battery is un- der 50%, charge the battery fully and without interruption. If the charging state of the battery is over 50%, only recharge the battery if the entire operation duration will be re- quired when next used. When used regularly, charge the bat- tery fully and without interruption at least once a week. Drain the fresh water tank and flush out deposits. Clean the fresh water filter. Clean the swimmer. Clean the fluff filter. If the device is temporarily shut down: Carry out refill charging for the battery. Check battery poles for oxidation, brush off if necessary. Make sure the connec- tion cables are firmly in place. Clean the seals between the waste wa- ter tank and cover and check for tight- ness, replace if required. Check the acid density of the cells if the batteries are not maintenance-free bat- teries. For long periods of disuse, only park and store the device when the batteries are fully charged. Fully recharge the battery at least every month. Have the prescribed inspection carried out by the customer service. To ensure a reliable operation of the de- vice, maintenance contracts can be con- cluded with the competent Kärcher sales outlet. Open the waste water tank cap. 1 Latching hooks 2 Fluff filter 3 Float 4 Float housing Detach locking hooks. Pull off the float housing in a downward direction. Remove the float from the float housing and clean it. Clean the fluff filter. Reassemble all parts in the reverse or- der. Open the waste water tank cap. 1 Coarse dirt filter Pull the coarse dirt filter off in an upward direction. Rinse off the coarse dirt filter under run- ning water. Reinsert the coarse dirt filter into the waste water tank. Remove the suction bar. Unscrew the star handles. Remove the plastic parts. Remove the vacuum lips. Insert the new vacuum lips. Insert the plastic parts. Screw in and tighten the star handles. Raise the cleaning head. Press the pedal for changing the brush- es downward beyond its resistance. disc brush sideways and out from un- derneath the cleaning head. Hold the new disc brush under the cleaning head, then press upwards and latch it into position. If there is a risk of frost: Empty the fresh and dirt water tanks. Park the device in a frost-protected room. Maintenance schedule After work Weekly Monthly Annually Maintenance work Service contract Clean the float and fluff filter Cleaning the coarse dirt sieve Replacing the suction lips Replacing the disk brushes Frost protection 16 EN- 7

DANGER Danger of injury! Before performing any work on the device, turn the key-operated switch to "0" and remove the key. Pull the battery plug. Drain and dispose of the waste water and the residual fresh water. 몇 CAUTION Risk of injury due to overrun of the suction turbine. The suction turbine continues to run after switch-off. Only carry out maintenance work after the suction turbine has shut- down.

Troubleshooting guide Malfunction Rectification Device does not start Seat switch not operated, sit down on the seat. The machine only operates if the operator is seated on the seat. Plug in the battery connector. Set the key switch to position "1". Take your foot off the accelerator before switching on the key switch. If the fault still recurs, call customer service. Check the battery and charge if necessary. Device does not move Press the unlocking lever downwards (see "Transport/Pushing the appliance"). Low water quantity Increase the water volume at the water volume regulating knob. Check fresh water level, top up tank if necessary. Clean the fresh water filter. Check the hoses for clogging; clean if necessary. Poor suction performance Waste water tank is full; shut off the device and empty the waste water tank Clean the seals between the waste water tank and cover and check for tightness, replace if required Check the fluff filter for soiling, clean if necessary. Clean the vacuum lips on the suction bar, turn or replace if required. Check the suction bar for clogging and remove any clogging if necessary Check that the cap on the waste water drain hose is closed Check the suction hose for clogging; clean if necessary. Check the suction hose for leaks; clean if necessary. Check dirt water drain hose to see it is leak-proof. Check the setting of the suction bar. Attach additional weight (accessory) to the vacuum bar. Unsatisfactory cleaning result Check the brushes for wear, replace if required. Check the suitability of the brush type and detergent used. Speed of suction turbine has in- creased Empty the waste water tank. Clean the swimmer. Clean/check the fluff filter. Check the suction hose for clogging; clean if necessary. Check the suction bar for clogging and remove any clogging if necessary Brush does not rotate Check if the brushes are blocked by foreign bodies and remove the foreign bodies if necessary. Contact Customer Service in the case of malfunctions that cannot be corrected using this table. 17EN- 8 Only use original accessories and original spare parts. They ensure that the appliance will run both reliably and smoothly. Information on accessories and spare parts can be found at www.kaercher.com. We hereby declare that the machine de- scribed below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

The signatories act on behalf of and with the authority of the company management. Documentation supervisor: S. Reiser Alfred Kärcher SE & Co. KG Alfred-Kärcher-Straße 28-40 71364 Winnenden (Germany) Tel.: [phone] Fax: [phone] Winnenden, 2021/11/01 Accessories Description Part no. Description Disc brush, red (medium, standard) 4.905-026.0 For the use with all common cleaning tasks. Disc brush, natural colour (soft) 4.905-027.0 Made of natural fibres for spot cleaning and polishing. Disc brush, black (hard) 4.905-029.0 For heavy soiling and for deep cleaning. For robust floorings only. Pad drive board 4.762-534.0 For cleaning with pads. With quick change coupling and center lock. Pad, red (medium soft) 6.369-079.0 For cleaning all floors. Pad, green (medium hard) 6.369-078.0 For cleaning heavily soiled floors and for basic cleaning. Pad, black (hard) 6.369-077.0 For stubborn soiling and for basic cleaning. Pad, beige (light grain) 6.369-468.0 For polishing and refreshing of hard and flexible floorings. Pad, beige (natural hair proportion) 6.371-146.0 Suction bar, 850 mm, straight 4.777-401.0 Suction bar, 850 mm, bent 4.777-411.0 Set homebase box 4.035-406.0 Flashing beacon 4.039-267.0 Fleet Management module 4.039-268.0 Bag holder 4.039-269.0 Presweep unit 4.039-270.0 Mop holder 4.039-271.0 Spray mop 5.999-045.0 Pliers for course dirt 6.999-113.0 Technical data Power Nominal voltage V 24 Battery capacity Ah (5h) 76 / 105 Mean power input W 1400 Nominal power engine W 300 Suction motor power W 600 Brush engine output W 500 Protection class IPX 3 Suctioning Suction performance, air quantity l/s 17 Cleaning power, negative pressure, max. kPa 120 Cleaning brushes Working width mm 510 Brush diameter mm 510 Brush speed, loaded rpm 155 Brush speed, unloaded rpm 180 Dimensions and weights Driving speed, max. km/h 6 Slope max. % 8 Theoretical surface cover- age

/h 2300 Fresh water tank volume l 70 Waste water tank volume l 75 Max. water temperature °C 50 Ambient temperature °C 5...40 Length mm 1310 Width (without suction bar) mm 590 Height mm 1066 Approved total weight kg 340 Transport weight (tanks empty, without driver) kg 194 Load per unit area (with driver and full fresh water tank) Front wheel N/cm