EXACT 700 Professional - Screwdriver BOSCH - Free user manual and instructions

USER MANUAL EXACT 700 Professional BOSCH

(5) Battery with APT contact

(6) On/off switch (7) Marking ring (8) Tool holder (9) Application tool (e.g. screwdriver bit) (10) Slider for preselecting the torque (11) Charger

(13) Green LED indicator on the charger

(14) Red LED indicator on the charger

(15) Connection socket for a voltage adapter on the 4EX- ACT

(20) Worklight (21) Adjustment tool (22) Setting disc (23) Handle (insulated gripping surface)

Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range. Technical data EXACT industrial cordless screwdriver 2 4 6 Article number

Max. torque, hard/soft screwdriving application accord- ing to ISO 5393 Nm 2/2 4/4 6/6 No-load speed n

Rated voltage V 9.6 9.6 9.6 Direction of rotation Weight according to EPTA-Procedure 01:2014 kg 0.82 0.83 0.83 Protection rating IP 20 IP 20 IP 20 EXACT industrial cordless screwdriver 7 8 9 Article number

Max. torque, hard/soft screwdriving application accord- ing to ISO 5393 Nm 7/7 8/8 9/9 No-load speed n

Max. torque, hard/soft screwdriving application according to ISO 5393 Nm 12/12 5.5/5.5 8/8 4/4 No-load speed n

Rated voltage V 12.0 9.6 12.0 9.6 Direction of rotation Weight according to EPTA-Procedure 01:2014 kg 0.87 0.83 0.83 0.83 Protection rating IP 20 IP 20 IP 20 IP 20 NiCd battery pack 9.6 9.6 12.0 12.0 14.4 14.4 Article number

(triax vector sum) and uncertainty K determined according to EN62841-2-2: Screwdriving:

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to com- pare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value repres- ent the main applications of the power tool. However, if the power tool is used for other applications, with different ap- plication tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the oper- ator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly. Assembly u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. Items included Type 0 602 490 437/ 0 602 490 471/ 0 602 490 447/

The industrial cordless screwdrivers are supplied without application tools, battery pack, battery charger, constant voltage regulator or voltage adapter. The voltage adapters 1 609 92A 4V3 | (14.02.2019) Bosch Power ToolsEnglish | 19 are to be used exclusively to connect Bosch industrial cord- less screwdrivers to the 4EXACT constant voltage regulator. Operating and storage conditions The power tool is suitable only for operation at enclosed work sites. To ensure smooth operation, the permitted ambient temperature should be between -5 °C and +50 °C (23 °F and 122 °F), at a permitted relative humidity of between 20% and 95%, free of condensation. The battery should be stored at a temperature of between 0 °C (32 °F) and 45 °C (113 °F) in order to avoid damaging the battery cells. Charging process Note: Batteries and chargers not included. The mains plug pictured here may differ from that on your power tool. u Make sure that the charger and battery are suitable for your country's mains voltage. Charger AL 2450 DV (see figure A) Connect the charger (11) to the power supply with the mains plug (12) and insert the battery (5) correctly into the charging slot on the charger. u Do not use force to insert/remove the battery. Batter- ies with APT contact (Akku Pack Top, English: battery pack top) are designed such that they can only be inser- ted into the power tool or charger in the correct position. The green LED indicator (13) will start to flash. This indic- ates that charging current is flowing. The charging process will stop automatically once the battery is fully charged. When the charging process is complete, the green LED indic- ator will stop flashing and will be continuously lit. An sound is emitted for approximately two seconds, indicating that the battery is fully charged. If the red LED indicator (14) is continuously lit, this indicates that charging is being carried out with a reduced charging current. If the red LED indicator is flashing, charging is not possible. Errors – causes and corrective measures Cause Corrective measures LED indicators do not light up Mains plug of the charger is not (correctly) plugged in Insert the mains plug (fully) into the plug socket Plug socket, mains cable or charger defective Check the mains voltage, have the charger checked if necessary by an authorised after-sales service centre for Bosch power tools Charging not possible Battery temperature outside the permitted range Lower or raise the battery temperature until it is in the permitted temperature range Cause Corrective measures of 0 °C (32 °F) to 45 °C (113 °F) Battery contacts are dirty Clean the battery contacts; e.g. by connecting and dis- connecting the battery sev- eral times. Replace battery if necessary Battery defective Replace the battery Battery is not inserted (cor- rectly) Insert the battery (fully) into the battery charging slot Constant voltage regulator (see figure B) Type 0 602 490 437/ 0 602 490 471/ 0 602 490 447/

Note: As an alternative to battery operation, industrial cord- less screwdrivers can also be operated with a constant voltage regulator. Constant voltage regulator and voltage ad- apter not included. The mains plug pictured here may differ from that on your power tool. u Make sure that the constant voltage regulator is suit- able for your country's mains voltage. In addition to the 4EXACT constant voltage regulator and compatible mains cable, you will also need a voltage adapter with the same rated voltage as your screwdriver. u The voltage on the constant voltage regulator (LED in- dicator) must match the voltage of the screwdriver. The constant voltage regulator is only suitable for Bosch industrial cordless screwdrivers from the EXACT, ANGLE EXACT and BT‑EXACT series with a voltage of between

9.6 V and 14.4 V. Otherwise there is a risk of fire and ex-

plosion. Connecting to the power supply Note: On delivery, neither a battery nor a voltage adapter are inserted in the power tool. u Never store batteries inside a battery-powered tool. Batteries will remain functional for longer and can be charged more easily if they are stored separately. Please remember to fully charge the battery prior to use after longer periods of storage. Battery Charging Charge the battery using a suitable charger before inserting it in the power tool. The charging process in described in de- tail in the charger's operating manual and the instructions of this manual (see (see "Charging process", page19)). The battery features NTC temperature monitoring, which only permits charging in a temperature range between 0 °C (+32 °F) and 45 °C (+113 °F). This achieves a long battery life. If used correctly, the battery can withstand up to 3000 charging cycles. A new battery or one that has not been used for a long time will only operate at full capacity after approximately five Bosch Power Tools 1 609 92A 4V3 | (14.02.2019)20 | English charge and discharge cycles. Batteries should only be charged if the battery charge LED indicator on the power tool lights up red. Inserting and removing the battery (see figure C) Push the rotational direction switch (3) into the middle posi- tion. This locks the on/off switch (6) in the "Off" position and prevents the power tool from being switched on unintention- ally. Push a charged battery (5) into the handle of the power tool. Make sure that you insert the battery correctly and that you can feel the release buttons (4) engage in the handle of the power tool. u Do not use force to insert/remove the battery. Batter- ies with APT contact (Akku Pack Top, English: battery pack top) are designed such that they can only be inser- ted into the power tool or charger in the correct position. To remove the battery (5), press the release buttons (4) on both sides and pull the battery down and out of the handle. Inserting and Removing the Voltage Adapter (see figure D) Type 0 602 490 437/ 0 602 490 471/ 0 602 490 447/

Select the voltage adapter that matches your power tool's rated voltage. The voltage adapters can be differentiated by the colour of the housing of the D-Sub connector plug (16), which differs according to voltage. The housing of the D-Sub connector plug for a voltage of 9.6 V is light blue, the one for a voltage of 12 V is red. u The adapter housing (18) may only be fitted on or re- moved from the industrial cordless screwdriver when the constant voltage regulator is switched off or when the connector plug (16) is disconnected from the con- stant voltage regulator. Push the rotational direction switch (3) into the middle posi- tion. This locks the on/off switch (6) in the "Off" position and prevents the power tool from being switched on unintention- ally. Then push the adapter housing (18) into the handle of the power tool. Make sure that you insert the adapter housing correctly and that you can feel the release buttons (4) en- gage in the handle of the power tool. Then insert the connector plug (16) for the voltage adapter that is compatible with your power tool into the connection socket (15). Tighten the connector plug (16) in the connec- tion socket (15) by hand-tightening the two screws (17). To remove the voltage adapter, loosen the two screws (17) on the connector plug (16) of the constant voltage regulator (switched off) and remove the connector plug from the con- nection socket (15). Then press the release buttons (4) on both sides and pull the adapter housing (18) out of the handle of the power tool. Changing the tool – screw head with quick- change chuck (see figure E) u When fitting an application tool, make sure that it is held securely in the tool holder. If the application tool is not held securely in the tool holder, it may become loose and consequently uncontrollable. Inserting the application tool Pull the quick-change chuck (19) forwards. Insert the applic- ation tool (9) into the tool holder (8) and release the quick- change chuck again. Only use application tools with a matching shank (1/4" hexagon). Do not attempt to insert drill bits into this quick-change chuck. Industrial cordless screwdrivers with a shut-off clutch are not suitable for drilling. The clutch can shut off automat- ically and without warning. If you continue drilling after the clutch has shut off, the power tool may be wrenched out of your grip until the shut-off clutch engages again. Removing the application tool Pull the quick-change chuck (19) forwards. Take the applic- ation tool (9) out of the tool holder (8) and release the quick-change chuck again. Operation Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appro- priate conditions will reduce personal injuries. Starting Operation Always set the rotational direction using the rotational direc- tion switch (3) before starting the power tool: The power tool will not start if the rotational direction switch (3) is in the centre (lock-off button). Setting the Rotational Direction (see figure F) u Only operate the rotational direction switch (3) when the power tool is not in use. Clockwise: To drive in screws, press the rotational direction switch (3) all the way to the left. Anti-clockwise: To loosen or unscrew screws, press the ro- tational direction switch (3) all the way to the right. Switching on the LED worklight (see figure G) The worklight (20) illuminates the work area in poor lighting conditions. Switch on the worklight (20) by lightly pressing the on/off switch (6). If you press down harder on the on/off switch, the power tool will switch on and the worklight will remain illuminated. u Do not look directly into the worklight; it can blind you. 1 609 92A 4V3 | (14.02.2019) Bosch Power ToolsEnglish | 21 Switching on/off The screwdrivers have a torque-dependent shut-off clutch that can be set to a value in the specified range. It activates when the set torque is reached. Note: If you are operating the screwdriver with a voltage ad- apter, you will need to put the constant voltage regulator into operation first. To switch on the power tool, press the on/off switch (6) down fully. The power tool will switch off automatically when the set torque is reached. u If the on/off switch (6) is released too early, the pre- set torque will not be reached. Practical advice u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. u Only apply the power tool to the screw/nut when the tool is switched off. Rotating tool inserts can slip off. Setting the torque (see figures H – I) The torque depends on the spring preload of the shut-off clutch. The shut-off clutch is triggered upon reaching the set torque, both in clockwise and anti-clockwise rotation. Only use the supplied adjustment tool (21) to set the indi- vidual torque. – Slide back the slider (10) on the power tool fully. – Place the application tool (21) into the tool holder (8) and turn it slowly. – Once a small protrusion (setting disc (22)) in the clutch can be seen through the opening of the housing, insert the adjustment tool (21) into this protrusion and turn it. Turning clockwise will result in a higher torque; turning anti- clockwise will result in a lower torque. – Remove the adjustment tool (21). Slide the slider (10) to the front again to protect the clutch from contamination. Note: The required setting is dependent on the type of threaded connector and can be best determined by practical trials. Check a trial screw application with a torque spanner. u If you set the torque to a value outside the specified power range, the shut-off clutch will not be triggered. Marking the torque setting To label individually set torques, you can replace the mark- ing ring (7) with a marking ring of a different colour. If you use certain EXACT power tools with a torque of 4.5 Nm, for example, you can fit red marking rings on these to identify the set torque. If you use other EXACT power tools in a different assembly area with a torque set to 7.5 Nm, you can fit a marking ring of a different colour (black, blue, green or yellow) to identify the torque in this area. The different marking ring colours are only intended as an aid for fitters to facilitate identifying the set torque on a specific power tool. Press the marking ring (7) with a thin screwdriver blade, a spatula or similar implement. Always use the power tool with a marking ring to be certain that the housing is protected against dust and dirt. LED indicator Battery charge indicator If the battery (5) needs to be charged, the LED indicator (2) flashes green and a sound is emit- ted. You can only drive in six to eight more screws. If the LED indicator lights up red, there is not enough capa- city left to drive in another screw or the power tool has over- loaded. The power tool can no longer be switched on. The lock-off function remains active until the drained battery has been removed from the power tool and a charged battery in- serted. If you are working with a voltage adapter, the red LED (2) in- dicates overloading. A significantly reduced operating time of the power tool after charging indicates that the battery must be replaced soon. Dispose of depleted batteries in accordance with legal/coun- try-specific provisions. Indicator for screwdriving applications The shut-off clutch is triggered upon reaching the preset torque. The LED indicator (1) lights up green. If the preset torque has not been reached, the LED indicator (1) lights up red and the tool emits a sound. The screw must be driven in again. Repeat protection If the shut-off clutch is triggered while driving a screw, the motor will switch off. You will need to wait 0.7 seconds be- fore you can switch the tool on again. This prevents you from accidentally retightening screws that are already firmly in place. Maintenance and Service Maintenance and Cleaning u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. u To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean. Lubricating the power tool Lubricant: Special gearbox grease (225 ml) Article number 3 605 430 009 Molykote grease Motor oil SAE 10/SAE 20 – Clean the gearbox with a mild solvent after the first 150 operating hours. Follow the solvent manufacturer's in- structions on use and disposal. Then lubricate the gear- Bosch Power Tools 1 609 92A 4V3 | (14.02.2019)22 | English box with Bosch special gearbox grease. Repeat the clean- ing process once every 300 operating hours after clean- ing has been carried out for the first time. – After driving 100,000 screws, oil the moving parts of the shut-off clutch with a couple of drops of SAE 10/SAE 20 motor oil. Lubricate the sliding and rolling parts with Mo- lykote grease. Use this occasion to check the clutch for wear to ensure that accuracy and reproducibility have not been affected. You will need to reset the clutch torque once you have done this. u Have maintenance and repair work performed exclus- ively by a qualified specialist. This will ensure that the safety of the power tool is maintained. An authorised Bosch after-sales service point will handle this work quickly and reliably. u Dispose of lubricants and cleaning products in an en- vironmentally friendly manner, taking legal regula- tions into account. After-Sales Service and Application Service Our after-sales service responds to your questions concern- ing maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com The Bosch product use advice team will be happy to help you with any questions about our products and their accessor- ies. In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: [phone] E-Mail: [e-mail] Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: [phone] Fax: [phone] Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: [phone] Fax: [phone] Inside New Zealand: Phone: [phone] Fax: [phone] Outside AU and NZ: Phone: [phone] www.bosch-pt.com.au www.bosch-pt.co.nz Republic of South Africa Customer service Hotline: [phone] Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: [phone] Fax: [phone] E-mail: [e-mail] KZN – BSC Service Centre Unit E, Almar Centre 143 Crompton Street Pinetown Tel.: [phone] Fax: [phone] E-mail: [e-mail] Western Cape – BSC Service Centre Democracy Way, Prosperity Park Milnerton Tel.: [phone] Fax: [phone] E-mail: [e-mail] Bosch Headquarters Midrand, Gauteng Tel.: [phone] Fax: [phone] E-mail: [e-mail] Disposal The machine, rechargeable batteries, ac- cessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools and batteries/ rechargeable batteries into household waste! Only for EU countries: According to the Directive 2012/19/EU, power tools that are no longer usable, and according to the Directive 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environ- mentally correct manner. 1 609 92A 4V3 | (14.02.2019) Bosch Power ToolsFrançais | 23 Battery packs/batteries: Ni-Cd: Nickel cadmium

Warning: These battery packs contain cadmium, a highly

kg0,450,500,650,700,700,80

EU Declaration of Conformity We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: * EXACT industrial cordless screw- driver Article number