D 2001024V - Compressor STANLEY - Free user manual and instructions

USER MANUAL D 2001024V STANLEY

Instruction manual for owner’s use (Original instructions)

Oilless Air CompressorManufactured under license by: FINI NUAIR S.p.A. - via Einaudi 6, 10070 Robassomero (TO) Italy Stanley® is a registered trademark of The Stanley Works or its afliates and is used under license.

All identification data: manufacturer, model, code and serial number are printed on EC label stuck onto the last page of this manual.

The following declaration is attached to the compressor in original copy.

Declaresunderitssoleresponsibilitythattheaircompressordescribedbelowcomplieswiththesafetyrequirementsofapplicable directives.

KEY TO PRODUCT SAFETY SIGNS

1. Verificarecheilcompressoresiaspento(Off).

All users must read and fully understand all information contained in this owner’s manual before assembling, operating, or maintaining this air compressor. Carefully review the following rules for safe operation and fully understand all warnings. An ACOUSTIC PRESSURE value of 4 m. corresponds to the ACOUSTIC POWER value stated on the yellow label located on the compressor, minus 20 dB.

● The compressor must be used in a suitable environment (well ventilated with an ambient temperature of between +5°C and +40°C) and never in places affected by dust, acids, vapours, explosive or flammable gases. ● Always maintain a safety distance of at least 4 meters between the compressor and the work area. ● Any coloring of the belt guards of the compressor during painting operations indicates that the distance is too short. ● Insert the plug of the electric cable in a socket of suitable shape, voltage and frequency complying with current regulations. ● Use extension cables with a maximum length of 5 meters andofsuitablecross-section. ● The use of extension cables of different length and also of adapters and multiple sockets should be avoided. ● Always use the I/O switch to switch off the compressor. ● Always use the handle to move the compressor. ● Always disconnect power cord and air hose from the air compressor before transporting. ● When operating, the compressor must be placed on a stable,horizontalsurface.

● Neverdirectthejetofairtowardspersons,animalsoryour body. (Always wear safety goggles to protect your eyes againstflyingobjectsthatmaybeliftedbythejetofair). ● Neverdirectthejetofliquidssprayedbytoolsconnectedto the compressor towards the compressor. ● Never use the appliance with bare feet or wet hands or feet. ● Never pull the power cable to disconnect the plug from the socket or to move the compressor. ● Never leave the appliance exposed to adverse weather conditions. ● Never transport the compressor with the receiver under pressure. ● Do not weld or machine the receiver. In the case of faults or rusting,replacetheentirereceiver. ● Never allow inexpert persons to use the compressor. Keep children and animals at a distance from the work area. ● Thisapplianceisnotintendedforusebypersons(including children) with reduced physical, sensory or mental capabilities,orlackofexperienceandknowledge,unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. ● Children should be supervised to ensure that they do not play with the appliance. ● Donotpositionflammableornylon/fabricobjectsclosedto and/oronthecompressor. ● Never clean the compressor with flammable liquids or solvents. Check that you have unplugged the compressor and clean with a damp cloth only. ● The compressor must be used only for air compression. Do not use the compressor for any other type of gas. ● The compressed air produced by the compressor cannot notbeusedforpharmaceutical,foodormedicalpurposes except after particular treatments and cannot be used to fill the air bottles of scuba divers. ● Toavoidseriousburns,nevertouchthecylinderheadparts or tubing during or immediately after operation.

THINGS YOU SHOULD KNOW

● To avoid overheating of the electric motor, this compressor is designed for intermittent operation (donotoperateonmorethana25%dutycycle.Ifthis aircompressorpumpsairmorethan25%ofonehour, then the compressor’s capability is less than the air deliveryrequiredbytheapplication.Alwaysmatchtheair volumerequirementsoftheattachmentoraccessorywith theairvolumedeliveryofthecompressor).Inthecase of overheating, the thermal cut-out of the motor trips, automatically cutting off the power when the temperature is too high. The motor restarts automatically when normal temperature conditions are restored. ● When the compressor is plugged into an electrical source and the I/O switch is in the “ON” position, this compressor will cycle automatically. – Never touch any moving parts. – Keepallbodyparts,hair,clothing,andjewelryawayfrom moving parts. – Never operate the air compressor without all guards and shrouds in place. – Never stand on the compressor. ● The compressor is fitted with a safety valve that is tripped in the case of malfunctioning of the pressure switch in order to assure machine safety. ● The red notch on the pressure gauge refers to the maximum operating pressure of the tank. It does not refer to the adjusted pressure. ● Whenfittingatool,theflowofairinoutputmustbeswitched off. ● When using compressed air,you must knowand comply with the safety precautions to be adopted for each type of application (inflation, pneumatic tools, painting, washing Preserve this handbook for future reference.G

2. FEATURES (Pics. 1-2)

A. I/O Switch: The I/O switch is the activation mechanism that is used to start and stop the compressor.Whentheswitchis“On”,themotorand pump will compress air until tank pressure reaches the upper limit of the factory set operating pressure. Whentankpressurefallsbelowthefactoryset“cut in”pressure,thecompressorwillagainautomatically start to compress air. B. Handle for lifting/moving. C. Regulated Pressure Gauge: The regulated pressure gauge indicates the amount of pressure that is allowed into the discharge line according to the setting of the regulator. D. Pressure Regulator Knob: The regulator knob is used to adjust the air pressure that is available at the discharge line. The discharge air pressure is increased by turning the knob clockwise and decreased by turning the knob counter clockwise. E. Drain Valve: Ball style valve that drains moisture from the tank when opened. F. Quick Coupler:Thequickcouplerisusedtoconnect the airline to your tool. G. Safety valve:Thesafetyvalveissettoavoidover- pressurization of the air tanks. This valve is factory pre-setat10bar(145PSI)andwillnotfunction unless tank pressure reaches this pressure. Do not attempt to adjust or eliminate this safety device. Any adjustments to this valve could cause serious injury.Ifthisdevicerequiresserviceor maintenance,seeanAuthorizedServiceCenter.

The compressor is designed for generating compressed air for tools operated by compressed air. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial,tradeorindustrialbusinessesorforequivalent purposes. The machine is to be used only for its prescribed purpose. Anyotheruseisdeemedtobeacaseofmisuse.Theuser/ operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

4. ELECTRICAL GROUNDING

INSTRUCTIONS This product should be electrically grounded. In the event ofanelectricalshortcircuit,groundingreducestheriskof electrical shock by providing an escape wire for electrical current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

4.1 Connection of the mains plug

Important! The wires in the mains lead fitted to this product are coloured in accordance with the code shown in pic. 5. ● The3pinplugmustcomplytoBS1363/A. ● FusemustcomplytoBS1362. If for any reason the 13 amp plug fitted to this product requiresreplacementitmustbewiredinaccordancewith the following instruction: Do not connect the brown (live) or blue (neutral) to the earth pin marked ‘E’ on the 3 pin plug. ConnecttheBluewiretotheterminalmarkedNeutral(N). ConnecttheBrownwiretotheterminalmarkedLive(L). Connect the Yellow & Green wire to the terminal marked Earth(E).Ensurethattheouterinsulationisgrippedbythe cord grip and that the wires are not trapped when replacing the plug cover. The mains lead on this product is fitted with a13amp(BS1363/A)plug.A13amp(BS1362)fusemust be fitted in the plug. If in doubt consult a qualified electrician There are no user serviceable parts inside this product except those referred to in the manual. Always refer servicing to qualified service personnel. Never remove anypartofthecasingunlessqualifiedtodoso;thisunit contains dangerous voltages. Warning! For your protection if this product is to be used outdoors it should not be exposed to rain or used in damp locations. Do notplacetheproductondampsurfaces,useaworkbench if available. For added protection use a suitable residual currentdevice(R.C.D.)atthesocketoutlet. Note: If the mains cable requires replacing it must be replaced with an identical one and fitted by a qualifiedperson. withwater-baseddetergentsonly,etc.). ● Never exceed the maximum allowable pressure recommended by the manufacturer of any attachment or accessory you use with this compressor. ● Please check that the air consumption and the maximum working pressure of the pneumatic tool and connection pipes (with the compressor) to be used, are compatible with the pressure set on the pressure regulator and with the amount of air supplied by the compressor.G

● Examine the machine for signs of transport damage. Report any damage immediately to the company which delivered the compressor. ● Verifythatthetankshavebeendrainedandareclearof any moisture or dirt. ● The compressor should be set up near the working consumer. ● Avoidlongairlinesandlongsupplylines(extensions). ● Makesuretheintakeairisdryanddust-free. ● Donotsetupthecompressorindamporwetrooms. ● The compressormay only be used in suitable rooms (withgoodventilationandanambienttemperaturefrom +5°Cto+40°C).Theremustbenodust,acids,vapours, explosive gases or inflammable gases in the room. ● Thecompressorisdesignedtobeusedindryrooms.It is prohibited to use the compressor in areas where work is conducted with sprayed water.

6. OPERATION INSTRUCTIONS

6.1 Start-Up Procedures

1. VerifythattheOn/OffswitchisintheOffposition.

2. Verify that the tank air pressure is at 0 PSI.

3. Attach the air hose to the discharge line.

4. Plug the unit into a properly grounded outlet.

5. Push the On/Off switch to On. The On/Off switch

will light-up to indicate the compressor is on. The compressor will automatically cycle on and off to keep the tank pressure maintained .

6. Adjust the pressure regulator to the proper pressure

Warning! Pull the power plug before doing any cleaning and maintenance work on the appliance. Warning! Wait until the compressor has completely cooled down. Risk of burns! Warning! Always depressurize the tank before carrying out any cleaning and maintenance work.

● Keep the safety devices free of dirt and dust as far aspossible.Wipetheequipmentwithacleanclothor blow it with compressed air at low pressure. ● We recommend that you clean the appliance immediately after you use it. ● Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents;thesemaybeaggressivetotheplasticparts in the appliance. Ensure that no water can get into the interior of the appliance. ● Youmustdisconnectthehoseandanysprayingtools from the compressor before cleaning. Do not clean the compressorwithwater,solventsorthelike.

The condensation water must be drained off each day byopeningthedrainvalve(ref.E)(onthebottomofthe pressurevessel). Draining the tank (a correct use of the drain valve - pic. 3):

1. Verify that the compressor is turned Off.

2. Holding the handle, tilt the compressor toward the

4. Keep the compressor tilted until all moisture has been

5. Close the drain valve.

Warning! The condensation water from the pressure vessel will contain residual oil. Dispose of the condensation water in an environmentally compatible manner at the appropriate collection point.

7.3 Safety valve (ref. G)

The safety valve has been set for the highest permitted pressure of the pressure vessel. It is prohibited to adjust the safety valve or remove its seal. Actuate the safety valve fromtimetotimetoensurethatitworkswhen required. Pulltheringwithsufficientforce(pic.4)untilyoucanhear the compressed air being released. Then release the ring again.

Warning! Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person. Warning! Store the compressor only in a dry location which is not accessible to unauthorized persons. Always store upright, never tilted!

8. DISPOSAL AND RECYCLING

The unit and its accessories are made of various types of material,suchasmetalandplastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.G

Any other type of operation must be carried out by authorized Service Centers, requesting original parts. Tampering with the machine may impair its safety and in any case make the warranty null and void.

9. TROUBLESHOOTING GUIDE

Note: Remove power source and drain tank pressure prior to making any repairs or adjustments.

Leakage of air from the valve of the pressure switch with the compressor off. Checkvalvethat,duetowearor dirtontheseal,doesnotperformits function correctly. Unscrew the hexagonal head of the checkvalve,cleanthevalveseat andthespecialrubberdisk(replace ifworn).Reassembleandtighten carefully. Reductionofperformance.Frequent start-up.Lowpressurevalues. Excessiveperformancerequest, check for any leaks from the couplingsand/orpipes.Intakelter may be clogged. Replacethesealsofthetting,clean orreplacethelter. The compressor stops and restarts automatically after a few minutes. Tripping of the thermal cutout due to overheating of the motor. Clean the air ducts in the conveyor. Ventilate the work area. Afterafewattemptstorestart,the compressor stops. Tripping of the thermal cutout due to overheatingofthemotor(removal of the plug with the compressor running,lowpowervoltage). Activatetheon/offswitch.Ventilate the work area. Wait a few minutes. The compressor will restart independently. The compressor does not stop and the safety valve is tripped. Irregular functioning of the compressor or breakage of the pressure switch. Remove the plug and contact the Service Center.F

1. DrukdeOn/Off-schakelaaropOff.

2. LASTNOSTI (Slike 1-2)

2. SANDARA (Pav. 1-2)

2. ÜLEVAADE (Joonised 1-2)