HPM-02 - Industrial machine tool MSW - Free user manual and instructions

Product type	Hydraulic punch machine
Model	MSW-HPM-02
Maximum production capacity	31 tonnes
Maximum pressure	700 bar
Throat depth	95 mm
Maximum thickness (steel/iron)	3-8 mm
Maximum thickness (copper/aluminum)	3-10 mm
Dimensions (L×W×H)	120×220×345 mm
Weight	16.35 kg
Power supply	Electric hydraulic unit (230 V / 400 V depending on model)
Main function	Hole punching in metal, plastic and wood
Punching type	Automatic hydraulic
Interchangeable tools	Punches and dies of different diameters
Routine maintenance	Check tool tightness every 100 holes; maintain hydraulic oil level
Oil change	Every 3000 operating hours (oil HLP 46)
Safety	Use with protective gloves and goggles; do not exceed max. plate thickness
Spare parts available	Punches, dies, retaining device, hydraulic hoses
Repairability	Easy replacement of tools and hoses
Warranty	2 years (according to manufacturer's conditions)
Recommended use	Industry, manufacturing, construction

Frequently Asked Questions - HPM-02 MSW

How to install the punch on the MSW HPM-02?

Make sure the switch is on 'O'. Insert the nut attached to the punch into the machine, screw it manually, then lock with the wrench in the hole. For oblong punches, the pin must click into the socket.

What plate thickness can be punched with this machine?

The maximum thickness for steel/iron is 3 to 8 mm, and for copper/aluminum 3 to 10 mm. Do not exceed these values to avoid damaging the tool.

How to replace the die on the hydraulic punch MSW HPM-02?

Set the switch to 'O', retract the retaining device, loosen the adjusting screw with a 4 mm hex key, then use the mandrel to remove the die. Mount the new die in reverse order.

What to do if the punch stays stuck in the plate after punching?

This may be due to an unsuitable die (parallel for an inclined plate or vice versa). Check that you are using the correct die and that the retaining device is properly positioned on the plate.

How often should the hydraulic oil be changed?

Hydraulic oil (HLP 46) must be changed every 3000 operating hours. Use a 200# filter to remove impurities when adding oil.

How to connect the hydraulic unit to the machine?

Remove the plugs from the hydraulic ports. Screw the high-pressure hose firmly (27 and 30 mm wrenches), connect the low-pressure hose until it clicks, then connect the control cable to the connector.

The punch does not retract automatically after the hole, what to do?

Check that the high-pressure hose is tight on the machine and the unit. Ensure all hoses are correctly connected. Otherwise, press STOP/UP to retract manually.

What types of dies to use for inclined plates?

For a plate with one surface inclined at 5°, use a die inclined at 5°. Never use a die with parallel surfaces for an inclined plate, nor the reverse.

How to transport the hydraulic punch MSW HPM-02?

Secure the machine to the hydraulic unit with the safety strap on the lugs. Replace the oil cap and transport plug. Do not bend the high-pressure hose with a radius less than 80 mm.

Where to find spare parts for this machine?

Spare parts (punches, dies, retaining device, hoses) are available from the manufacturer MSW or authorized dealers. Consult the manual for references.

USER MANUAL HPM-02 MSW

HYDRAULIC PUNCHING MACHINE

DE	Produktname	Hydraulische Stanzmaschine
EN	Product name	Hydraulic punching machine
PL	Nazwa produktu	Hydrauliczna maszyna dziurkująca
CZ	Název výrobku	Hydrauliczna maszyna dziurkująca
FR	Nom du produit	Poinçonneuse hydraulique
IT	Nome del prodotto	Punzonatrice idraulica
ES	Nombre del producto	Punzonadora hidráulica
HU	Termék neve	Hidraulikus lyukasztógép
DA	Produktnavn	Hydraulisk stansemaskine
FI	Tuotteen nimi	Hydraulinen lävistyskone
NL	Productnaam	Hydraulische ponsmachine
NO	Produktnavn	Hydraulisk stansemaskin
SE	Produktnamn	Hydraulisk stansmaskin
PT	Nome do produto	Máquina de perfuração hidráulica
SK	Názov produktu	Hydraulický dierovací stroj
BG	Име на продукта	Хидравлична щанцова машина
EL	Όνομα προϊόντος	Υδραυλικό μηχάνημα διάτρησης
HR	Naziv proizvoda	Hidraulički stroj za bušenje
LT	Produkto pavadinimas	Hidrauliné perforavimo mašina
RO	Numele produsului	Maşină de perforat hidraulic
SL	Ime izdelka	Hidravlični prebijalni stroj
DE Modell | EN Product model | PL Model produktu | CZ Model výrobku | FR Modèle | IT Modello | ES Modelo | HU Modell | DA Model | FI Tuotteen malli | NL Productmodel | NO Produktmodell | SE Produktmodell | PT Modelo do produto | SK Model | BG Модел на продукт | EL Movtělo προϊόντος | HR Model proizvoda | LT: Gaminio modelis | RO: Model de produs | SL: Model izdelka		MSW-HPM-02
DE Hersteller | EN Manufacturer | PL Producent | CZ Výrobce | FR Fabricant | IT Produttore | ES Fabricante | HU Termelő | DA Producent | FI Valmistaja | NL Producent | NO Produsent | SE Tillverkare | PT Fabricante | SK Výrobca | BG Производител | EL Κατασκευαστής | HR Proizvođač | LT Gamintojas | RO Producător | SL Proizvajalec		expondo Polska sp. z o.o. sp. k.
DE Anschrift des Herstellers | EN Manufacturer Address | PL Adres producenta | CZ Adresa výrobce | FR Adresse du fabricant | IT Indirizzo del produttore | ES Dirección del fabricante | HU A gyártó címe | DA Producentens adresse | FI Valmistajan osoite | NL Adres producent | NO Produsentens adresse | SE Tillverkarens adress | PT Endereço do fabricante | SK Adresa výrobcu | BG Адрес на производителя | EL: Διεύθυνση κατασκευαστή | HR Adresa proizvođača | LT Gamintojo adresas | RO Adresa producătorului | SL Naslov proizvajalca		ul. Nowy Kisielin – Innowacyjna 7, 66-002 Zielona Góra | Poland, EU

Yellow mechanical device with black handle and multiple black components, accompanied by a small inset showing a tool (no text or symbols visible)

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This User Manual has been translated using machine translation. We have made every effort to ensure the translation is accurate, but please note that automated translations are not perfect and are not meant to replace human translators. The official version of the User Manual is in English. Any differences between the translated version and the original English are not legally binding. If you have any questions about the accuracy of the translation, please refer to the English version, which is the official reference. More language versions are available upon request via [e-mail].

Technical data

Parameter description	Parameter value
Product name	Hydraulic punching machine
Model	MSW-HPM-02
Capacity max output [ton]	31
Capacity max pressure [bar]	700
Throat depth [mm]	95
Maximum thickness for steel/iron [mm]	3-8
Maximum thickness for copper/aluminium [mm]	3-10
Dimensions (Width x Length x Height) [mm]	120x220x345
Weight [kg]	16.35

Product overview

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The product is a tool used for creating holes or indentations in various materials, such as metal, plastic, and wood. It operates using hydraulic force to deliver precise, high-pressure punches, commonly utilized in manufacturing and construction for tasks like sheet metal fabrication, automotive parts production, and heavy-duty metalworking.

The user is liable for any damage resulting from unintended use of the product.

Operation

Unpacking

To begin, open the box and use the 5 mm hex wrench to unscrew the lock and remove the machine. Then, screw in the front handle. Next, secure the handle to the power pack in the position shown in Figure 1 using six M8x12 screws and the 5 mm hex wrench.

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Figure 1 Assembling the machine and the power pack after unpacking

1- M8x12 screws

Installing the punch and die

1. Set the power ON/OFF switch to the position 'O'.
2. Insert the nut joined with the punch into the machine (1, Figure 2).
3. Screw the nut manually in the direction (2, Figure 2).
4. Insert the wrench into the hole (3, Figure 2) and lock the nut by rotating the wrench in the same direction.
5. If an oblong punch (4, Figure 2) is used, before locking the nut, the punch pin must snap into the socket, which will be indicated by a snap sound.

Figure 2. Installing the punch

1. Select a proper die for the plate to be punched:
2. Use dies with parallel surfaces for plates with parallel surfaces.

3. Use 5^ inclined dies for plates with one surface inclined by 5^ (Figure 3a).

4. Never use dies with parallel surfaces for plates with one surface inclined.

5. Never use inclined dies for plates with both surfaces parallel (Figure 3b).

a)

b)

Figure 3. Selecting a die for the plate used

1- Correct

2- Incorrect

1. Retract the restrainer as far as possible (1, Figure 4a).
2. Rest the die onto the drift (2, Figure 4).
3. Lower the drift to insert the die into the socket (3, Figure 4).
4. Tighten the die with the 4 mm hex wrench (4, Figure 4).
5. The diameters (dimensions) of the punch and die installed must be the same.
6. Position inclined dies (5, Figure 4) and oblong dies (6 and 7, Figure 4) in such a way to align the groove with the set screw (4, Figure 4).
7. Always install oblong dies and oblong punches in the same orientation (Figure 4b).

a)

b)

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Figure 4. Installing the die (a); correct orientation of the oblong punch and die (b)

Connecting the hydraulic power pack

1. Connect the machine with the hydraulic power pack using the hydraulic hoses and control cable.
2. Remove the caps from the hydraulic sockets of the machine.
3. Use the 27 mm and 30 mm flat wrenches to firmly screw the high-pressure line into connection 1 (Figure 5).
4. Plug the low-pressure line into connection (Figure 5) until it snaps into place.

5. Connect the control cable to connector 3 (Figure 5) and plug the power cord of the hydraulic power pack into an appropriate power source.

6. Every time the power pack is connected and the power ON/OFF switch is set to position 'I', the signal LED will flash every 1/2 second indicating the need to press and hold the STOP/UP button for about 3 seconds.

7. This will cause the punch to retract fully if it is not already in this position.
8. Use the 8 mm hex wrench to unscrew the transport cap 4 (Figure 5) of the hydraulic power pack.
9. Place the oil plug in the cap's position 5 (Figure 5).

Figure 5. Connecting the machine to the hydraulic power pack

Positioning

1. Hang the machine on the chain.
2. Position the machine on a plate as shown in the detail from Figure 6, with the restrainer located above the plate and the punch tip placed into a center-punch mark indicating the center of the hole to be made.
3. Press the machine down to the plate.
4. Ensure the restrainer is rotated such that it is above the plate, but not outside the plate, to allow the entire support of the restrainer during retraction of the punch.
5. Loosen the four depth stop screws using the 6 mm hex wrench.
6. Adjoin the depth stop to the plate, and tighten it in this position.

Figure 6. Positioning the machine on the plate

1- STOP/UP

2- DOWN

3- INCORRECT

4- Restrainer outside the plate

5-CORRECT

6- Depth Stop screws

7- Restrainer above the plate

Punching

CAUTION

- Add 8# or 10# Anti-wear Hydraulic Oil. The oil must be filtered through a 200# filter to remove impurities.

- The working component should be connected to a powerful pump with an internal pressure of 70 MPa.

1. Connect the pump and the working component using the coupler.

2. Secure the workpiece, close the oil valve, and repeatedly pull the handle until the work is complete, then turn off the switch.

3. Operate the machine by holding the handles with both hands. The continuous LED light indicates the machine is ready to operate.

4. Press and hold the DOWN button to move the punch toward the plate. This will be indicated by the LED flashing every 0.25 seconds.

5. When the punch reaches the plate, the automatic punching process should start, indicated by the LED flashing every 0.1 seconds.

6. After the end of the punching process, the punch will return to the initial position.

7. Punching thin plates may require the DOWN button to be held until the hole is established.

8. To interrupt the motion at any time, press the STOP/UP button. Pressing the STOP/UP button again will retract the punch.

9. If penetrating the material fails because of excessive thickness, the motion will stop. To avoid this, do not exceed the maximum plate thickness or the value of the shear strength Rm specified in the "Maximum plate thicknesses..." section.

10. After establishing the first hole, and then after every 100 holes, check whether the punch and die are tight, and re-tighten as necessary.

11. To establish a second hole, move the machine to the next center-punch mark.

12. Once the work is finished, toggle the power pack ON/OFF switch to the position 'O'.

13. Maintain a proper oil level indication on the gauge of the hydraulic power pack.

14. Change oil after 3,000 operating hours. Use HLP 46 oil.

Replacing the die and punch

Set the power ON/OFF switch to the 'O' position. To remove the die, fully retract the restrainer (1, Figure 7) and use the 4 mm hex wrench to loosen set screw (2, Figure 7). Then, use the drift (3, Figure 7) to remove the die (4, Figure 7).

Figure 7. Dismounting the die

Mount the die as shown in Figure 4a.

To dismount the punch, insert the wrench into the hole (1, Figure 8), unscrew the nut by rotating it in direction (2, Figure 8), and remove the nut along with the punch (3, Figure 8).

Figure 8. Dismounting the punch

Mount the punch as shown in Figure 5.

Replacing the restrainer

1. Set the power ON/OFF switch to position 'O'.
2. Dismount the punch as shown in Figure 8.
3. Unscrew the restrainer by rotating it in the direction shown in Figure 9.
4. Install the new restrainer by rotating it in the opposite direction.

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Figure 9. Removing the restrainer

Transportation

Before transporting, secure the machine to the hydraulic power pack by fastening the safety strap to lugs 1 and 2 (Figure 10). Then, attach the oil plug and transport cap as shown in the figure (3, 4, Figure 10).

Never bend the high-pressure hydraulic hose to a radius smaller than 3.2" (80 mm), as this may cause damage. If the hose is bent beyond this radius, replace it immediately.

Figure 10. Transporting the Steelmax Hydraulic Punch

Troubleshooting

Problem	Cause	Solution
Punch stuck in the workpiece during up movement after the hole is established.	Die with parallel surfaces used for an inclined plate, 5° inclined die used for a plate with parallel surfaces, or one surface of the plate not inclined by 5° when used with a 5° inclined die.	Use a die with parallel surfaces for a plate with parallel surfaces, while a 5° inclined die for a plate which one surface is inclined by 5°.
	Restrainer not supported on the workpiece during the punching process.	Position the machine as described in "Positioning" section of the manual.
	Excessive wear of the punch or die.	Replace worn tools.
Punch cracked during retraction.	Restrainer was not entirely supported on the workpiece during retraction of the punch.	Position the machine as described in "Positioning" section of the manual.
Punch cracked during punching the workpiece.	Excessive load during punching caused by too high thickness of the plate or too high shear strength Rm of the plate.	Choose a punch of the proper diameter for the plate thickness. Do not exceed the maximum plate thickness or the value of shear strength Rm specified in "Maximum plate thicknesses...".
	Punch or die improperly mounted.	Mount the punch and die as described in "Mounting the punch and die" section of the manual.
Punch does not retract automatically after the hole is established or while STOP/UP button is held.	High-pressure hydraulic hose not securely attached to either the machine or the power pack.	Unscrew the high-pressure hose, attach it again, and tighten its sleeve fully.
	Hydraulic hoses not attached.	Attach the hoses as described in "Connecting the hydraulic power pack" section of the manual.
Automatic punching process does not start when the punch reaches the plate.	Plate undetected because of low load when punching a thin plate.	Hold DOWNbutton until the hole is established.
Punch does not retract automatically after the hole is established manually by holding DOWN button.	Automatic punching process was not initialized because of low load when punching a thin plate.	Hold STOP/UPbutton to retract the punch.

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b)

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Figure 2. Installation du poinçon

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Figura 10. Transporte de la punzadora hidráulica Steelmax

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Figur 2. Installation af stempel

b)

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Figur 7. Afmontering af matricen

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Figur 10. Transport af Steelmax' hydrauliske stempel

Problemløsning

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b)

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Figuur 8. De pons demonteren

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Figuur 10. Transport van de Steelmax hydraulische pons

Problemen oplossen

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b)

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Figur 5. Koble maskinen til den hydrauliske kraftpakken

Posisjonering

Figur 6. Plassering av maskinen på platen

1- STOPP/OPP

2- NED

3- URIKTIG

4- Holder utenfor platen

5- KORREKT

6- Dybdestoppskruer

7- Begrensning over platen

Stansing

FORSIKTIGHET

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Bild 6. Placera maskinen på plattan

1- STOPP/UPP

2- NER

3- FELAKTIG

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Bild 10. Transportera Steelmax hydrauliska stans

Felsökning

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Figura 2. Instalando o soco

b)

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Figura 6. Posicionando a máquina na placa

1- PARAR/PARAR

2- ABAIXO

3- INCORRETO

Figura 7. Desmontando o dado

Figura 8. Desmontando o soco

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Figura 9. Removendo o contendor

Transporte

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b)

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Фигура 2. Инсталиране на перфоратора

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Proizvod je alat koji se koristi za stvaranje rupa ili udubljenja u različitim materijalima, kao što su metal, plastika i drvo. Radi koristeći hidrauličku silu za isporuku preciznih probijanja pod visokim pritiskom, koji se obično koriste u proizvodnji i građevinarstvu za zadatke kao što su proizvodnja limova, proizvodnja automobilskih dijelova i teška obrada metala.

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Slika 2. Ugradnja bušilice

1. Odaberite odgovarajuću matricu za ploču koja se buši:

2. Koristite kalupe s paralelnim površinama za ploče s paralelnim površinama.

3. Koristite 5° nagnute matrice za ploče s jednom površinom nagnutom za 5° (Slika 3a).

4. Nikada nemojte koristiti kalupe s paralelnim površinama za ploče s jednom nagnutom površinom.

5. Nikada nemojte koristiti nagnute matrice za ploče s obje površine paralelne (Slika 3b).

a)

b)

Slika 3. Odabir matrice za korištenu ploču

1- Točno

2- Netočno

1. Uvucite držač što je više moguće (1, slika 4a).
2. Naslonite matricu na ispust (2, slika 4).
3. Spustite izbočinu kako biste umetnuli matricu u utičnicu (3, slika 4).
4. Zategnite matricu imbus ključem od 4 mm (4, slika 4).
5. Promjeri (dimenzije) ugrađenog probojca i matrice moraju biti isti.
6. Postavite nagnute matrice (5, slika 4) i duguljaste matrice (6 i 7, slika 4) na takav način da poravnate utor s vijkom za podešavanje (4, slika 4).
7. Uvijek postavljajte duguljaste matrice i duguljaste probojce u istom smjeru (Slika 4b).

a)

b)

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Slika 4. Ugradnja matrice (a); ispravna orijentacija duguljastog izbojca i matrice (b)

Spajanje hidrauličkog agregata

Slika 5. Spajanje stroja na hidraulički agregat

Pozicioniranje

Slika 6. Postavljanje stroja na ploču

1- STOP/GORE

2- DOLJE

3- NETOČNO

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Slika 10. Prijevoz Steelmax hidrauličkog probijača

Rješ avanje problema

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b)

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5 pav. Mašinos prijungimas prie hidraulinio maitinimo bloko

Padèties nustatymas

7 pav. Nuimamas štampas

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10 pav. Steelmax hidraulinio perforatoriaus transportavimas

Trikčių Š alinimas

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b)

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Figura 7. Demontarea matritei

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b)

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For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT

expondo Polska sp. z o.o. sp. k.