HBS261 - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL HBS261 SCHEPPACH

Band saw | Translation of the original operating instructions .................................. 28

• 1 x Gabelschlüssel SW 8/10 mm* (A)

• 1 x Gabelschlüssel SW 8/10 mm* (A)

• Non-compliance with the operating manual

• Repairs carried out by third parties, unauthorised spe- cialists

• Installing and replacing non-original spare parts

• Failures of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed. Note: The operating manual is part of this product. It includes important instructions for the safe, proper and economic operation of the product, for avoiding danger, for minimising repair costs and downtimes and for in- creasing the reliability and extending the service life of the product. In addition to the safety instructions in this oper- ating manual, you must also observe the regulations ap- plicable to the operation of the product in your country. Familiarise yourself with all operating and safety instruc- tions before using the product. Only operate the product as described and for the specified areas of application. Keep the operating manual in a good place and hand over all documents when passing the product on to third parties. 28 | GB www.scheppach.com2 Product description (Fig. 1-24)

5. Band saw blade guard

11a. Safety switch 11b. Allen screw (housing door)

12. Adjustment handle (top band wheel)

12a. Wing nut (top band wheel)

14. Graduated scale (pivot range)

22. End stop screw (saw table adjustment)

24. Running surfaces (band saw blade)

27a. Rear upper support bearing 27b. Grub screw 27c. Upper lateral support bearing 27d. Grub screw 27e. Rear lower support bearing 27f. Grub screw 27g. Lower lateral support bearing 27h. Grub screw

32a. Philips screw (table inlay)

3 Scope of delivery (Fig. 2) Item QuantityDesignation

6. 1 x Band saw blade (pre-assembled)

J. 1 x Nut (M6) K. 1 x Hexagon screw (M6x40 mm) L. 1 x Wing nut (M6) 1 x Band saw 1 x Operating manual 4 Proper use The band saw is used for the longitudinal and transverse cutting of timbers or wood-like workpieces. Round materi- als may only be cut using suitable holding devices. WARNING Do not use the product to cut materials other than those described in the operating manual. WARNING The supplied band saw blade is only intended for the sawing of wood! Do not use this blade for sawing fire- wood! The product may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this. Only suitable band saw blades may be used for the prod- uct. An element of the intended use is also the observance of the safety instructions, as well as the assembly instruc- tions and operating information in the operating manual. Persons who operate and maintain the product must be familiar with the manual and must be informed about po- tential dangers. The liability of the manufacturer and resulting damages are excluded in the event of modifications of the product. Please note that our products were not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the product is used in commercial or industrial applications, or for equivalent work. Explanation of the signal words in the operating manual DANGER Signal word to indicate an imminently haz- ardous situation which, if not avoided, will re- sult in death or serious injury. WARNING Signal word to indicate a potentially hazard- ous situation which, if not avoided, could re- sult in death or serious injury. GB | 29www.scheppach.comCAUTION Signal word to indicate a potentially hazard- ous situation which, if not avoided, could re- sult in minor or moderate injury. ATTENTION Signal word to indicate a potentially hazard- ous situation which, if not avoided, could re- sult in product or property damage. 5 Safety instructions General power tool safety warnings Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. WARNING Read all safety warnings, instructions, illus- trations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

a) Keep your work area clean and well-lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liq- uids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) The connection plug of the electric tool must fit in- to the socket. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded sur- faces, such as pipes, radiators, ranges and refrig- erators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for car- rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an ex- tension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec- tric shock. f) If operating a power tool in a damp location is un- avoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A mo- ment of inattention while operating power tools may result in serious personal injury. b) Wear personal protective equipment and always safety goggles. Protective equipment such as a dust mask, non-skid safety shoes, safety helmet or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or rechargeable battery, picking up or carrying the tool. Carrying power tools with your fin- ger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting tools or spanners/keys be- fore turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Avoid abnormal postures. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jew- ellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust ex- traction can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be con- trolled with the switch is dangerous and must be re- paired. c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such precautionary measures reduce the risk of start- ing the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the pow- er tool or these instructions to operate the power tool. Power tools are dangerous in the hands of un- trained users. 30 | GB www.scheppach.come) Maintain power tools and attachments. Check for misalignment or binding of moving parts, break- age of parts and any other condition that may af- fect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use electric tools, insertion tools, etc. according to these instructions. Take into account the work- ing conditions and the work to be performed. Use of the power tool for operations different from those in- tended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

a) Only have your power tool repaired by qualified specialists and only with original spare parts. This will ensure that the safety of the power tool is main- tained.

5.1 Safety instructions for band saws

a) Do not use damaged or deformed saw blades. Damaged or deformed saw blades could break and/or bend. b) Do not use coolant fluids. The use of water or other coolants can cause electric shock. c) Operate the band saw at the appropriate speed for the permissible applications and materials. Work- ing at an improper speed for the material being cut can lead to saw blade breakage and bodily injury. d) Do not operate the power tool with the access cover to the saw blade open. Contact with moving parts can cause bodily injury.

5.2 Additional safety instructions

WARNING Tool attachments may be sharp and become hot during use. Always wear protective gloves when handling the tool attachments.

• When cutting round or irregular shaped wood, use a device to secure the workpiece and prevent it turning.

• When cutting boards on edge, use a device to prevent the workpiece kicking back.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust ex- traction can reduce dust-related hazards.

• The product may only be operated by people who are familiar with handling it. WARNING The supplied band saw blade is only intended for the sawing of wood! Do not use this blade for sawing fire- wood!

• Before commissioning, ensure that the mains voltage matches with the operating voltage on the type plate.

• Long supply cables, extensions, cable reels, etc. cause a drop in voltage and can impede motor start- up.

• Keep children and other people away while using the product. Distractions may cause you to lose control of the product.

• Observe the direction of rotation of the motor and saw band.

• Never operate the product with defective Protective devices or without safety devices.

• Do not process workpieces that are too small in order to keep them secure in your hands. WARNING Danger of injury! If you remove blockages with your bare hands, you may injure yourself. – Wear protective gloves. – Use suitable tools (e.g. a wooden stick).

• Set the adjustable guards such that they are as close as possible to the workpiece.

• Protective covers must not be used for transport or improper operation of the product. WARNING Do not use damaged or deformed tool attachments. WARNING Make sure that the tool attachment is suitable for the material to be processed. WARNING With a damaged table inlay there is a risk of small parts jamming between table inlay and saw blade, blocking the saw blade. Immediately replace damaged table inlays! WARNING There is a risk of accident! Always carry out cleaning work when the product is switched off. There is a danger of injury! Let the prod- uct cool down before cleaning. Elements of the engine are hot. There is a danger of injury and burning! The product can start unexpectedly and cause injuries. – Switch off the product before all cleaning work. – Allow the engine to cool down. ATTENTION The teeth of the band saw blade must point downwards.

• Do not use the product if it is damaged. Never remove protective devices from the product. This can result in serious injuries. GB | 31www.scheppach.com• For mitre cuts with an inclined saw table, the parallel stop should be placed on the lower part of the saw ta- ble. ATTENTION Secure long workpieces against tipping at the end of the cutting process (e.g. with a roller stand or similar).

• Keep your hands at a safe distance from the band saw blade. Use a push stick for narrow cuts.

• Store the push stick on the holder provided for it on the product so that you can reach it from your normal working position and always have it to hand.

• Switch the product off if it is not in use.

• In the normal working position, the operator is in front of the product. Residual risks The product has been built according to state-of-the- art and the recognised technical safety rules. However, individual residual risks can arise during operation.

• Residual risks can be minimised if the "Safety Instruc- tions" and the "Intended Use" together with the oper- ating manual as a whole are observed.

• Use the product in the way that is recommended in this operating manual. This is how to ensure that your product provides optimum performance.

• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.

• Keep your hands away from the working area when the product is in operation.

• Damage to hearing if the stipulated hearing protection is not worn.

• Damage to the lungs if the stipulated respiratory pro- tection is not worn.

• Risk of injury from tools thrown away due to improper holding or guiding.

• Health hazard due to electrical power, with the use of improper electrical connection cables.

• Avoid accidental start-up of the product: when insert- ing the plug into the socket, do not press the on/off switch.

• Before performing setting or maintenance work, re- lease the on/off switch and pull out the mains plug. WARNING This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain circumstances. In order to prevent the risk of serious or deadly injuries, we rec- ommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool. WARNING In case of extended working periods, the operating per- sonnel may suffer circulatory disturbances in their hands (vibration white finger) due to vibrations. Raynaud's syndrome is a vascular disease that causes the small blood vessels on the fingers and toes to cramp in spasms. The affected areas are no longer supplied with sufficient blood and therefore appear ex- tremely pale. The frequent use of vibrating products can cause nerve damage in people whose circulation is im- paired (e.g. smokers, diabetics). If you notice unusual adverse effects, stop working im- mediately and seek medical advice. 6 Technical data AC motor 230 - 240V~ 50 Hz Power consumption 370 Watt (S1*) 550 Watt (S2 20min**) Idle speed n

1480 rpm Band saw blade length 1790 mm Band saw blade width 6 mm Max. band saw blade width 13 mm Band saw blade speed 720/1000 m/min Cut height 130 mm Swing 245 mm Saw table size 307 x 315 mm Saw table size with extension 315 x 520 mm Inclinable saw table 0° - 45° Max. workpiece size 580x400x130 mm Cable length 1800 mm Weight approx. 22 kg Subject to technical changes! *Operating mode S1 (continuous operation) The product can be operated continuously with the speci- fied power. **Operating mode S2 (short-term operation) The product may only be operated at the specified power for a brief time (20 min.). The workpiece must have a minimum height of 3mm and a minimum width of 10mm. Noise data WARNING Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection for you and persons in the vicinity. The noise and vibration values have been determined in accordance with EN 62841. Sound pressure level L

3 dB 32 | GB www.scheppach.comThe specified noise emission values have been measured in accordance with a standardised test procedure and can be used to compare one power tool with another. The specified device emissions values can also be used for an initial estimation of the load. WARNING The noise emission values can vary from the specified values during the actual use of the power tool, depending on the type and the manner in which the electric tool is used, and in particular the type of workpiece being pro- cessed. Try to keep the stress as low as possible. For example: Limit working time. In doing so, all parts of the operating cycle must be taken into account (such as times in which the power tool is switched off or times in which it is switched on, but is not running under a load). 7 Unpacking WARNING The product and the packaging material are not children's toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffo- cating!

• Open the packaging and carefully remove the product.

• Remove the packaging material, as well as the pack- aging and transport safety devices (if present).

• Check whether the scope of delivery is complete.

• Check the product and accessory parts for transport damage. Immediately report any damage to the trans- port company that delivered the Product. Later claims will not be recognised.

• If possible, keep the packaging until the expiry of the warranty period.

• Familiarise yourself with the product by means of the operating manual before using for the first time.

• With accessories as well as wearing parts and re- placement parts use only original parts. Spare parts can be obtained from your specialist dealer.

• When ordering please provide our article number as well as type and year of manufacture for the product. 8 Assembly ATTENTION Always make sure the product is fully assembled before commissioning! WARNING Pull out the mains plug before carrying out any setting, servicing or repair work! Tool required:

• 1 x open-ended spanner, AF 8/10 mm* (A)

• = may not be included in the scope of delivery! Note: You can store the tool supplied on the magnetic strip on the product head.

8.1 Assembling the saw table (8)

(Fig. 1, 3, 4, 5, 6, 8) Note: The saw table must be adjusted before initial commission- ing and after each saw table disassembly.

1. Extend the saw table (8) as described under 10.1.

2. Guide the saw table (8) over the band saw blade (6).

3. The scale pointer (15) must be released and must not

point upwards. Use a 4 mm Allen key.

4. Place the recess of the degree scale (14) in the two

guides on the frame (21). Ensure that the toothing of the saw table (8) engages with the toothing of the knurled nut (19) on the frame (21).

5. Attach the saw table (8) with the clamping plate (20),

the two Allen screws (F), the washers (G) and the snap ring washers (H) to the respective mounting holes on the frame (21). Use a 5 mm Allen key.

6. Fit the clamping lever (8a) in the centre mounting

hole. Do not tighten the clamping lever (8a) yet.

7. Set the scale pointer (15) so that it points to the de-

gree scale. Use a 4 mm Allen key.

8. Adjust the saw table (8) to 0° as described under 8.2.

9. Tighten the clamping lever (8a) to fix the saw table (8)

in place. Tighten the two Allen screws (F). Use a 5 mm Allen key.

10. If necessary, readjust the scale pointer (15) and set it

with the wing nut (L).

8.2 Adjusting the saw table (8) to 90°

2. Check the end stop screw (22) and the counternut

(22a) for firm seating and tighten if necessary. Use an open-ended spanner AF 8/10 (A).

3. If the saw table (8) is not adjusted at a right-angle to

the band saw blade (6), the end stop screw (22) must be readjusted.

4. Loosen the end stop screw (22) and the counternut

(22a). Use an open-ended spanner AF 8/10 (A).

5. Turn the end stop screw (22) clockwise to lower the

end stop point or anti-clockwise to increase it. GB | 33www.scheppach.com6. Align the saw table (8) at right angles to the band saw blade (6) using an angle bracket*, bring the end stop screw (22) into the desired position and retighten the lock nut (22a). Use an open-ended spanner AF 8/10 (A).

• = may not be included in the scope of delivery!

8.3 Use as a stationary machine

(Fig. 1) The product must be mounted on a workbench for contin- uous use.

• The product must be securely installed, i.e. bolted down on a workbench or fixed machine stand.

• There are fixing holes in the foot (9) for this purpose.

1. Mark the drill holes.

– Place the product as it will be installed later. – Mark the positions of the holes to be drilled on the workbench. These are given by the holes in the foot (9). We recommend installing close to the edge.

2. Drill the holes (at least 8 mm diameter) through the

3. Place the product over the drilled holes congruent with

the holes in the foot (9) and insert suitable screws* through the holes from above and tighten them.

• = may not be included in the scope of delivery!

8.4 Extraction port set (17) (Fig. 1)

The product is equipped with an extraction port. The suction nozzle (17) has three different diameters. Connect a dust extractor when processing dusty materi- als. ATTENTION The dust extraction system must be suitable for the ma- terial to be processed. Use a special extraction device to extract particularly harmful or carcinogenic dusts.

1. Connect the hose of a suitable dust extraction sys-

tem* (e.g. industrial hoover) directly to the desired ex- traction port set (17).

• = may not be included in the scope of delivery!

8.5 Push stick retainer (Fig. 10)

1. Fit the screw (I) with the nut (J) for the push stick re-

tainer to the frame (21). Use a 5 mm Allen key (D) and an 8/10 mm open-end spanner (A).

2. Attach the push stick (13) to the screw (I).

Note: If unused, the push stick must always be stowed in the push stick retainer. 9 Before commissioning Tool required:

• 1 x open-ended spanner, AF 8/10 mm* (A)

• = may not be included in the scope of delivery!

9.1 Which band saw blade to use

Check that the tool attachment is fitted securely. Tool attachments that are not fitted correctly or securely may come loose during operation and injure you. The band saw blade included in the scope of delivery is intended for universal use. The following criteria should be considered when selecting the band saw blade:

• It is possible to cut tighter radii with a narrow band saw blade than with a wide band saw blade.

• Use wide band saw blades to perform straight cuts. This is important in particular when cutting wood. The band saw blade has a tendency to follow the wood grain and therefore deviates easily from the desired position.

• Fine-toothed band saw blades cut more smoothly, but also more slowly than coarse band saw blades.

• Only use undamaged band saw blades that are in per- fect condition. Band saw blades that are bent, blunt or damaged in any other way can break.

9.2 Tensioning the band saw blade (6)

(Fig. 11) ATTENTION If the band saw is at a standstill for an extended period, the band saw blade tension must be relieved, i.e. before switching the band saw on it is necessary to check the band saw blade tension.

1. To tension the band saw blade (6), turn the clamping

screw (2) clockwise. Notes:

• The correct tension of the band saw blade can be de- termined by pressing the finger laterally against the band saw blade, roughly centrally between the two band wheels. The band saw blade should only de- press slightly (approx. 1-2 mm) here.

• The sufficiently tensioned band saw blade makes a metallic sound when tapped.

• Relieve the band saw blade tension if it is not in use for an extended time, so that it does not become over- stretched. ATTENTION With high tension, the band saw blade may break. ATTENTION Danger of injury! If the tension is too low, the driven band wheel may spin, resulting in the band saw blade coming to a stand- still.

1. To relieve the band saw blade (6), turn the clamping

screw (2) anti-clockwise. 34 | GB www.scheppach.com9.3 Adjust the band saw blade (6) (Fig. 11) ATTENTION Before it is possible to implement the band saw blade set- ting, the band saw blade must be tensioned correctly.

1. Open the housing doors (11) by loosening the Allen

screws (11b). Use a 5 mm Allen key (D).

2. Turn the top band wheel (23) clockwise slowly. The

band saw blade (6) must run in the centre on the run- ning surfaces (24) of the top band wheel (23). If this is not the case, correct the angle of the top band wheel (23).

3. To do this, open the wing nuts (12a).

– If the band saw blade (6) runs more towards the rear edge of the band wheel (23), then the adjust- ment handle (12) must be rotated anti-clockwise. – If the band saw blade (6) runs more towards the front edge of the band wheel (23), then the adjust- ment handle (12) must be rotated clockwise.

4. After setting the top band wheel (23), check the posi-

tion of the band saw blade (6) on the bottom band wheel (25).

5. Turn the bottom band wheel (25) slowly by hand to

check the position of the band saw blade (6).

6. The band saw blade (6) should be positioned in the

centre on the running surfaces (24) of the bottom band wheel (25). If this is not the case, the angle of the top band wheel (23) must be adjusted again.

7. To ensure that the adjustment of the top band wheel

(23) influences the position of the band saw blade (6) on the bottom band wheel (25), turn the bottom band wheel (25) several times.

8. Retighten the wing nut (12a).

9. Once the adjustment is complete, close the housing

doors (11) again and secure them with the Allen screws (11b). Use a 5 mm Allen key (D).

9.4 Adjusting the band saw blade

guide (Fig. 1, 11, 12, 13, 14, 15)

• The support bearings (27) must be readjusted before initial start-up and after every band saw blade change.

• The rear and lateral band saw blade guide is adjusted using eccentric support bearings (27a, 27c, 27e, 27g). These eccentric support bearings (27a, 27c, 27e, 27g) enable precise fine adjustment of the position and alignment of the band saw blade (6) to improve the accuracy and performance of the product.

1. Open the housing doors (11) by loosening the Allen

screws (11b). Use a 5 mm Allen key (D).

9.4.1 Rear upper support bearing (27a)

(Fig. 12) The rear upper support bearing (27a) absorbs the feed pressure of the workpiece.

1. Loosen the grub screw (27b) of the upper support

bearing (27a). Use the 3 mm Allen key (B).

2. Turn the rear upper support bearing (27a) until it just

no longer touches the band saw blade (6) (max. dis- tance 0.5 mm). Ensure that the rear upper support bearing (27a) is centred in relation to the band saw blade (6).

3. Retighten the grub screw (27b) of the rear upper sup-

port bearing (27a). Use the 3 mm Allen key (B).

9.4.2 Rear lower support bearing (27e)

(Fig. 12) The rear lower support bearing (27e) absorbs the feed pressure of the workpiece.

1. Loosen the grub screw (27f) of the rear lower support

bearing (27e). Use the 3 mm Allen key (B).

2. Turn the rear lower support bearing (E) until it just no

longer touches the band saw blade (6) (max. distance

Ensure that the rear lower support bearing (27e) is centred in relation to the band saw blade (6).

3. Retighten the grub screw (27f) of the rear lower sup-

Ensure that the top retainer (28) is in a horizontal position and the top support bearing (27) is centred in relation to the band saw blade (6).

1. Loosen the screw (28a) of the top retainer (28) and

align the top retainer (28) with the band saw blade (6). Use a Phillips screwdriver or the open-end spanner WAF 8/10 (A).

9.4.4 Upper lateral support bearing (27c)

(Fig. 14) The lateral support bearings (27c, 27g) serve to stabilise and align the band saw blade (6) during operation. They help to ensure that the band saw blade (6) remains in the correct position and track during the cutting process.

1. Loosen the grub screws (27d) of the upper lateral sup-

port bearings (27c). Use the 3 mm Allen key (B).

2. Turn the upper lateral support bearings (27c) until

they just no longer touch the band saw blade (6) (max. distance 0.5 mm). Ensure that the upper lateral support bearings (27c) are centred in relation to the band saw blade (6) and parallel to each other.

3. Retighten the grub screws (27d) of the upper lateral

support bearings (27c). Use the 3 mm Allen key (B).

9.4.5 Lower lateral support bearings (27g)

(Fig. 15) To adjust the lower lateral support bearings (27g), it may be necessary to tilt the saw table (8) to 45°. (See 10.4)

2. Turn the lower lateral support bearings (27g) until they

just no longer touch the band saw blade (6) (max. dis- tance 0.5 mm). Ensure that the lower lateral support bearings (27g) are centred in relation to the band saw blade (6) and parallel to each other. GB | 35www.scheppach.com3. Retighten the grub screws (27h) of the lateral lower support bearings (27g). Use the 3 mm Allen key (B).

9.5 Adjust the band saw blade guard

(5) (Fig. 16) Note: Check the setting before every cutting process and adjust if necessary.

1. Loosen the clamping nut (4).

2. Lower the band saw blade guard (5) by hand as close

as possible (distance approx. 2-3 mm) to the work- piece to be processed.

3. Retighten the clamping nut (4).

9.6 Setting the belt speed

1. Open the lower housing door (11) by loosening the Al-

len screws (11b). Use a 5 mm Allen key (D).

2. Loosen the belt tensioning screw (29a) on the motor

(16) and press the motor (16) slightly upwards to slacken the belt (29). Use a 6 mm Allen key (E).

3. Place the belt (29) on the desired drive belt pulley (30)

and on the parallel running band wheel pulley (31) (S1 or S2). Ensure that the notches interlock and that the belt (29) is centred on the drive belt pulley (30) and the band wheel pulley (31).

4. Press the motor (16) slightly backwards and tighten

the belt tensioning screw (29a) on the motor (16) again to tension the belt (29). Use a 6 mm Allen key (E).

5. Close the lower housing door (11) again and secure it

with the Allen screw (11b). Use a 5 mm Allen key (D). Speed ranges 2– 4 720 rpm Hardwood, hardwood-like materials, fine cuts

1 - 3 1000 rpm Softwood, soft materials, medium and

coarse cuts 10 Operation The band saw is a stationary saw with a driven band saw blade that is closed to form a ring. The band saw enables precise cuts to be made in wood and similar materials. Please refer to the following descriptions for the function of the controls. ATTENTION Always make sure the product is fully assembled before commissioning! Note: The product is equipped with a safety switch. This means that the product cannot be switched on if the doors are open or have not been closed properly. Make sure that both safety switches (11a) engage proper- ly on the housing doors (11). WARNING Danger of injury! The on/off switch and the safety switch must not be locked! – Do not work with the product if the switches are damaged. – Make sure the product is in working order before each use. WARNING Always make sure that the tool attachment is fitted cor- rectly! WARNING Make sure that the tool attachment is suitable for the material to be processed. Note: The product must be mounted on a workbench for contin- uous use.

• Let the tool attachment reach full speed before processing the workpiece.

• Select a tool attachment that corresponds to the mate- rial to be processed.

• The saw table must be mounted correctly.

• Place the product in a stable location.

• Prior to commissioning, all covers and safety devices must be mounted correctly. Damaged or illegible stick- ers must be replaced.

• Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of the power tool.

• In case of previously machined wood, be aware of any foreign bodies, such as nails or screws, etc.

• Follow the running direction of the tool attachment. 36 | GB www.scheppach.com10.1 Extending the saw table (8) (Fig. 3)

1. Open the clamping lever (8a).

2. Pull the saw table (8) out to the desired position.

3. Lock the clamping lever (8a) again.

The clamping lever (8a) is closed when it is pointing downwards.

10.2 Parallel stop (10) (Fig. 19)

Note: The parallel stop (10) can be fitted to the right of the band saw blade (6).

2. First place the parallel stop (10) on the rear of the saw

table (8) and then push the parallel stop (10) down.

3. Move the parallel stop (10) and adjust it to the desired

stop (10) in place. To increase the clamping force of the clamping bar (10a), loosen the clamping bar (10a), turn the clamp- ing screw (10b) clockwise and press the clamping bar (10a) down again to test the clamping force. Repeat the process until the clamping force of the clamping bar (10a) is sufficient.

5. Make sure that the parallel stop (10) always runs par-

allel to the band saw blade (6).

10.3 Mitre gauge (7) (Fig. 20)

1. Insert the mitre gauge (7) into the groove of the saw

3. Turn the mitre gauge (7) until the desired angle has

been set. The scale pointer (7b) on the mitre gauge (7) shows the set angle.

In order to execute angled cuts parallel to the band saw blade (6), it is possible to tilt the saw table (8) from 0° to 45°.

1. Adjust the saw table (6) as described under 8.2.

2. Loosen the locking handle (18).

3. The knurled nut (19) can be used to set the desired

angle on the degree scale (14).

4. Tighten the locking handle (18).

ATTENTION With a tilted saw table, the parallel stop must always be fitted to the right of the band saw blade. This prevents the workpiece from slipping.

10.5 Switching the product on/off

(fig. 1, 22) Make sure that both safety switches (11a) engage proper- ly on the housing doors (11). Switching on

1. Insert the mains plug into a properly fused mains

2. Push the ON/OFF switch (1), which is marked “I”, to

switch the product on. Switching off

1. Press the STOP switch (1a) or lift the cover cap and

press the “0” button on the on/off switch (1).

2. Pull the mains plug out of the socket when the product

is not in use. 11 Working instructions The following safe working methods are considered to contribute to safety but may not be appropriate, fully or extensively applicable for every use. They cannot cover all possible hazardous conditions and must be interpreted carefully.

• Risk to health from wood dust or wood chippings. It is essential that personal protective equipment, such as eye protection, is worn. Use a chip extraction system!

• If the product is not in operation, e.g. work is com- plete, you should slacken the band saw blade. Attach a corresponding note to the product for the next user about the tensioning of the band saw blade.

• Store unused band saw blades together and safely in a dry place. Check for faults, such as teeth or cracks, before use. Do not use defective band saw blades! WARNING Tool attachments may be sharp and become hot during use. Always wear protective gloves when handling the tool attachments.

• Check the covers and protective devices for damage and correct seating. Replace them if necessary.

• Wear hearing protection and safety goggles during the entire operating period.

• Dress properly. Do not wear loose clothing or jew- ellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• Always position the band saw blade guide as close as possible to the workpiece when working.

• Only work in daylight or with good, artificial lighting.

• Always use the parallel stop for straight cuts in order to prevent the workpiece from tilting or slipping.

• Keep your hands at a safe distance from the band saw blade. Use a push stick for narrow cuts.

• For angled cuts, move the saw table into the appropri- ate position and guide the workpiece on the parallel stop.

• To cut dovetail-shaped tines, pins or wedges, put the saw table into the corresponding position on the angle scale. GB | 37www.scheppach.com• For curved and irregular cuts, you should guide the workpiece using both hands, push your closed fingers evenly. Hold the workpiece with your hands in a safe area.

• For repeated cutting of curve and irregular cuts, it is recommended to use an auxiliary template.

• When cutting round or irregular shaped wood, use a device to secure the workpiece and prevent it turning. Note: Before the first work and after each tool attachment change, carry out a test run without load. Switch off the product immediately if the tool attachment runs out of round, there is considerable vibration or abnormal noises are heard.

• Always position the band saw blade guide as close as possible to the workpiece when working.

• The workpiece must always be guided with both hands and kept flat against the saw table. This pre- vents the band saw blade from jamming.

• It is recommended to perform a cut in a single working step instead of dividing it into several sections, which may require the workpiece to be pulled back. However if pulling the workpiece back is unavoidable, the band saw should be switched off beforehand. The work- piece should only be pulled back once the band saw blade has come to a complete standstill.

• When sawing, the workpiece must always be guided by its longest side.

11.1 Performing longitudinal cuts

(Fig. 1, 16) Sawing along the wood fibre is referred to as a longitudi- nal cut. You can cut freehand along a marked out line or along the parallel stop to achieve a better result. For right-angled cuts (saw table is at a right-angle to the band), the parallel stop is positioned to the left of the band saw blade so that the workpiece can be guided safely along the stop with the right hand. ATTENTION Secure long workpieces against tipping at the end of the cutting process (e.g. with a roller stand or similar).

1. Set the parallel stop (10) as described under 10.2.

2. Lower the band saw blade guard (5) onto the work-

3. Switch the saw on as described under 10.5.

4. Place your hands flat on the workpiece with your fin-

gers closed and slide it along the parallel stop (10) in- to the band saw blade (6).

5. Always slide the workpiece at a steady rate long the

parallel stop up to the end using a push stick (13).

11.2 Carrying out cross cuts (Fig. 20)

Cross cut refers to sawing at a right-angle to the fibre of the wood. Even this type of cutting can be performed free- hand, but it is recommended to use a mitre gauge for safety and accuracy. The mitre gauge can be adjusted for mitre cuts up to 45°. In combination with an inclined saw table, double mitre cuts can also be made.

1. Use the mitre gauge (7) as described under 10.3.

2. Hold the workpiece firmly against the stop of the mitre

gauge (7) and flat on the saw table (8). WARNING Pay attention to your fingers, especially towards the end of the cut and maintain your distance from the tool at- tachment.

11.3 Performing angled cuts (Fig. 21)

For mitre cuts with an angled saw table, the parallel stop must be positioned on the downward facing side to the right of the band saw blade (if the workpiece width allows this), in order to secure the workpiece against slipping.

1. Adjust the saw table (8) to the desired angle (see

2. Perform the cut as described under 11.1).

11.4 Freehand cuts (Fig. 1, 16)

One of the most important features of a band saw is the ease with which it can cut curves and radii.

1. Lower the band saw blade guard (5) onto the work-

2. Switch the saw on as described under 10.5.

3. Press the workpiece firmly onto the saw table (8) and

push it slowly into the saw blade (6). In many cases, it is helpful to roughly saw out curves and corners approximately 6 mm away from the line.

4. If it is necessary to saw curves that are too tight for

the band saw blade used, auxiliary cuts must be sawn up to the front face of the curve. The final radius can be subsequently sawn out. 12 Cleaning and maintenance WARNING Pull out the mains plug before carrying out any setting, servicing or repair work!

WARNING There is a risk of accident! Always carry out cleaning work when the product is switched off. There is a danger of injury! Let the prod- uct cool down before cleaning. Elements of the engine are hot. There is a danger of injury and burning! The product can start unexpectedly and cause injuries. – Switch off the product before all cleaning work. – Allow the engine to cool down.

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the product clean with a clean cloth* or blow it off with compressed air* at low pressure. We recommend that you clean the product directly after every use.

• Do not clean the tool attachment while it is still in op- eration. 38 | GB www.scheppach.com• Never clean the band saw blade or the band saw blade guide with a hand-held brush or scraper if the band saw blade is running. Resinous band saw blades jeopardise work safety and must be cleaned regularly.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasp- ing surfaces do not allow for safe handling and control of the tool in unexpected situations.

• We recommend that you clean the product directly af- ter every use.

• Clean the product at regular intervals using a damp cloth* and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the product. Make sure that no water can pen- etrate the product interior.

WARNING Have maintenance and repair tasks that are not described in this operating manual, car- ried out by a specialist workshop. Use only original spare parts. There is a risk of accident! Always carry out maintenance and cleaning work with the motor switched off and the mains plug disconnected. There is a danger of injury! Let the Product cool down before all maintenance and clean- ing tasks. Elements of the engine are hot. There is a danger of injury and burning! The product can start unexpectedly and cause injuries. – Switch off the product before all cleaning and main- tenance work. – Allow the product to cool down. – Disconnect the mains plug! Tool required:

• Phillips screwdriver*

• = may not be included in the scope of delivery!

12.2.1 Replacing the band saw blade (6)

(Fig. 1, 3, 11, 13, 16)

1. Set the band saw blade guard (5) to about half height.

2. Open the housing doors (11) by loosening the Allen

screws (11b). Use a 5 mm Allen key (D).

3. Pull out the saw table (8) as described under 10.1 and

remove the hexagon screw (K) and the wing nut (L).

4. To relieve the band saw blade (6), turn the clamping

screw (2) anti-clockwise.

5. Remove the band saw blade (6) of two band wheels

(23, 25) and remove the band saw blade (6) from the slot in the saw table (8).

6. Thread the new band saw blade (6) through the slot in

the saw table (8) and place it in the centre of the run- ning surface (24) of both band wheels (23, 25). The teeth of the band saw blade (6) must point downwards in the direction of the saw table (8).

7. Tension and adjust the band saw blade (6) (see 9.3,

8. Once the adjustment is complete, close the housing

doors (11) again and secure the Allen screws (11b). Use a 5 mm Allen key (D).

• In the event of wear or damage the table inlay (32) must be replaced; otherwise there is an increased risk of injury.

1. Move the saw table (8) to the 0° position as described

2. Remove the Phillips screw (32a) from the worn table

inlay (32) and push the table insert out of the saw ta- ble (8) from bottom to top. Use a Phillips screwdriver*.

3. Installation of the new table inlay (32) takes place in

• = may not be included in the scope of delivery!

12.2.3 Tensioning the belt (29)

1. Open the lower housing door (11) by loosening the Al-

len screws (11b). Use a 5 mm Allen key (D).

2. Loosen the belt tensioning screw (29a) on the motor

(16). Use a 6 mm Allen key (E).

3. Push the motor (16) slightly backwards and retighten

the belt tensioning screw (29a) on the motor (16) to tension the belt (29). Use a 6 mm Allen screw (E). Ensure that the notches interlock and that the belt (29) is centred on the drive belt pulley (30) and the band wheel pulley (31).

4. Close the lower housing door (11) again and secure it

with the Allen screw (11b). Use a 5 mm Allen key (D).

1. Remove the band saw blade (6) as described under

2. Loosen the belt tensioning screw (29a) and press the

motor (16) slightly upwards to slacken the belt (29) and tighten the belt tensioning screw (29a) slightly. Use a 6 mm Allen key (E).

3. Dismantle the band wheel circlip (33).

Use circlip pliers*.

4. Remove the lower band wheel (25) from the band

wheel shaft (34) and remove the worn belt (29) from the band wheel pulley (31) and the drive belt pulley (30).

5. Place the new belt (29) over the drive belt pulley (30).

GB | 39www.scheppach.com6. Attach the lower band wheel (25) to the band wheel shaft (34) and place the belt (29) over the band wheel pulley (31).

7. Place the belt (29) on the desired drive belt pulley (30)

and on the parallel running band wheel pulley (31) (S1 or S2). Ensure that the notches interlock and that the belt (29) is centred on the drive belt pulley (30) and the band wheel pulley (31).

8. Press the motor (16) slightly backwards and tighten

the belt tensioning screw (29a) on the motor (16) again to tension the belt (29). Use a 6 mm Allen key (E).

9. Fit the band saw blade (6) as described under 12.2.1.

• = may not be included in the scope of delivery! 13 Transport

• The product may only be lifted and transported on the frame or the foot. Never lift by the guards, adjustment handles or saw table for transport.

• To transport the product, disconnect the it from the power supply and set it up in the new position you want to use it in.

• The band saw blade guard must be in the lower posi- tion during transport of the band saw.

• The product must be secured against tipping and slip- ping during transport in vehicles in order to prevent damage and injuries.

• Never use guards for lifting or transport. 14 Storage Store the product and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature is between 5°C and 30˚C. Store the product in its original packaging. Cover the product to protect it from dust or moisture. Store the operating manual with the product. 15 Electrical connection The electrical motor installed is connected and ready for operation. The connection complies with the ap- plicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

15.1 Important information

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

15.2 Damaged electrical connection

cables The insulation on electrical connection cables is often damaged. This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors,

• Kinks where the connection cable has been improper- ly fastened or routed,

• Places where the connection cables have been cut due to being driven over,

• Insulation damage due to being ripped out of the wall socket,

• Cracks due to the insulation ageing. Such damaged electrical connection cables must not be used and are life-threatening due to the insulation dam- age. Check the electrical connection cables for damage regu- larly. Ensure that the connection cables are disconnected from electrical power when checking for damage. Electrical connection cables must comply with the appli- cable VDE and DIN provisions. Only use connection ca- bles with the same designation “H05VV-F”. The printing of the type designation on the connection ca- ble is mandatory. Safety information for replacing damaged or defective mains connection cables Connection type Y If it is necessary to replace the mains connection cable, this must be done by the manufacturer or their represen- tative to avoid safety hazards.

Connections and repair work on the electrical equipment may only be carried out by electricians.

• The mains voltage must be 220 V - 240V~.

• Extension cables up to 25 m long must have a cross- section of 1.5 mm². Please provide the following information in the event of any enquiries:

• Type of current for the motor

• Motor data - type plate 16 Repair & ordering spare parts After repairs or maintenance, make sure that all safety-re- lated parts are installed and are in perfect condition. All parts which may cause injury must be kept where they are inaccessible to children or others. ATTENTION According to the German Product Liability Act, no liabili- ty is accepted for damage caused by improper repairs or by not using original spare parts. Such work should be performed by a customer service centre or an authorised specialists. The same applies to accessory parts. Connections and repairs Connections and repair work on the electrical equipment may only be carried out by electricians.

16.1 Ordering spare parts

Please provide the following information when ordering spare parts:

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables. Wearing parts*: Band saw blade, table inlay, belt

• = may not be included in the scope of delivery! 17 Disposal and recycling Notes for packaging The packaging materials are recy- clable. Please dispose of packag- ing in an environmentally friendly manner. Notes on the electrical and electronic equipment act (ElektroG) Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Used batteries or rechargeable batteries that are not installed permanently in the old device must be re- moved non-destructively before disposal! Their dis- posal is regulated by the battery act.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their personal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places: – Public disposal or collection points (e.g. municipal works yards) – Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily. – Up to three waste electrical devices per type of de- vice, with an edge length of no more than 25 centi- metres, can be returned free of charge to the man- ufacturer without prior purchase of a new device from the manufacturer or taken to another autho- rised collection point in your vicinity. – Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.

• If the manufacturer delivers a new electrical device to aprivate household, the manufacturer can arrange for the free collection of the old electrical device upon re- quest from the end user. Please contact the manufac- turer’s customer service for this.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Union, different regu- lations may apply to the disposal of waste electrical and electronic equipment. 18 Troubleshooting Fault Possible cause Remedy Motor does not work Motor, cable or plug defec- tive, mains fuses blown, both safety switches are not correctly engaged. Arrange for inspection of the product by a specialist. Never repair the motor yourself. Danger! Check mains fuses, replace if necessary, engage both safety switch- es correctly The engine runs slowly and does not reach the operating speed. Voltage too low, coils dam- aged, capacitor burnt. Have an electrician check the voltage. Arrange for in- spection of the motor by a specialist. Arrange for re- placement of the capacitor by a specialist. Engine producing excessive noise. Coils damaged, motor defec- tive. Arrange for inspection of the motor by a specialist. The engine does not reach full power. Circuits in the network are overloaded (lamps, other mo- tors, etc.). Do not use any other products or motors on the same circuit. Motor overheats easily. Overloading of the motor, in- sufficient cooling of the motor. Avoid overloading the motor while cutting, remove dust from the motor in order to ensure optimal cooling of the motor. Saw cut is rough or wavy. Band saw blade dull, tooth shape not appropriate for the material thickness. Resharpen band saw blade or insert suitable band saw blade. Workpiece pulls away and/or splinters. Excessive cutting pressure and/or band saw blade not suitable for use. Insert suitable band saw blade. Band saw blade drifting. • Band saw blade guide poorly adjusted.

• Incorrect band saw blade.

• Adjust the band saw blade guide.

• Insert suitable band saw blade. GB | 41www.scheppach.comFault Possible cause Remedy Burn marks on the wood when working.

• Band saw blade blunt.

• Incorrect band saw blade.

• Replace the band saw blade.

• Insert suitable band saw blade. Band saw blade jams when working.

• Band saw blade blunt.

• Band saw blade resinous.

• Band saw blade guide poorly adjusted.

• Replace the band saw blade.

• Clean the band saw blade.

• Adjust the band saw blade guide. Motor runs but saw blade does not move Belt is not correctly tensioned Retighten belt 19 EU Declaration of Conformity Translation of the original Declaration of Conformity Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen We declare under our sole responsibility that the product described here complies with the applicable directives and standards. Brand: SCHEPPACH Art. designation: Band saw - HBS261 Item No. 59015149969 EU directives: 2014/30/EU, 2006/42/EC, 2011/65/EU* 2006/42/EG - Appendix IV Notified body: TÜV SÜD Product Service GmbH Ridlerstraße 65 80339 München Number: 0123 Certificate number: M6A0112840465 Rev.00

• The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the re- striction of the use of certain hazardous substances in electrical and electronic equipment. Applied standards: EN 62841-1:2015/A11:2022; EN IEC 62841-3-5:2022/A11:2022; EN IEC 55014-1:2021; EN IEC 55014-2:2021; EN IEC 61000-3-2:2019/A1:2021;

(29) (Fig. 11, 17, 18)

(afb. 1, 11, 12, 13, 14, 15)

(afb. 1, 3, 11, 13, 16)

(obr. 1, 11, 12, 13, 14, 15)

(obr. 1, 3, 11, 13, 16)

(obr. 1, 11, 12, 13, 14, 15)

(obr. 1, 3, 11, 13, 16)

(sl. 1, 11, 12, 13, 14, 15)

(sl. 1, 3, 11, 13, 16)

(joon. 1, 11, 12, 13, 14, 15)

(1, 3, 11, 13, 16 pav.)

(fig. 1, 11, 12, 13, 14, 15)

(fig. 1, 11, 12, 13, 14, 15)

(sl. 1, 11, 12, 13, 14, 15)

(sl. 1, 3, 11, 13, 16)