Z700SL - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL Z700SL SCHEPPACH

• failure to observe the manual,

• repairs by third parties, not authorized specialists,

• tting and exchange of non-original exchange parts,

• After unpacking please check all parts for possible damage during transport. In case of complaints the driver needs to be contacted as soon as possible.

• Complaints coming in later will not be recognized as such.

• Check if the consignment is complete.

• Familiarize yourself with the machine by means of the operating instructions before implementing it.

• In case of replacing worn or exchange parts, as for accessories, only use original Scheppach parts. You can obtain exchange parts at the specialized dealer.

• Upon ordering, please specify our article nºs as well as type and year of construction of the tool. Safety instructions m

• In these operation instructions we have indicated positions that concern your safety, with this mark. Training of the operator m

• Forward the safety instructions to all people working on or with this machine.

• The minimum age for the operating person is 18 years. Trainees should be minimum 16 years of age, but are only allowed to work with the machine under supervision.

• People running the machine should not be distracted.

• Keep children away from the to the net connected machine.

• Do not wear tight clothing. Take off jewelry, rings and wristwatches.

• Be careful at work: Danger of damaging nger(s) and hand(s) by the rotating cutting tool.

• Take notice of all safety and danger information of the machine and keep them readable. Steadfastness

• Please be vigilant the machine is steadfast while being assembled. Power supply line of the machine

• Check power supply lines. Do not use defective lines. See “Electrical connection“.

• Pay attention to the motor and tool rolling direction. See „Electrical connection“.

• Installations, repairs and maintenance installations to the electrical installation should only be carried out by experi- enced staff.

• To repair disorders switch off the machine. Pull out the power plug.

• Upon leaving the work site switch of the motor. Pull out the power plug.

• Also at the slightest movement of the machine disconnect it from any external power supply! To restart orderly recon- nect the machine to the power supply! Setting-up and adjusting of the machine

• Setting-up, modifying, measuring as well as cleaning to be carried out only when motor is switched off. Pull out power plug and wait for stagnation of the rotating tool.

• All protection and safety facilities have to be assembled again directly after repair and maintenance works have nished.

• Use only well sharpened, slit free and non-deformed saw blades. Scope of delivery

• Female six fold wrench or open-end wrench

• Seesaw extensionSeite:32 Additional safety notices concerning the operation of petrol engines Safe handling of fuel

• In order to prevent personal injury or material damage, you must be particularly careful when handling fuel.

• Fuel is highly ammable. Its fumes are explosive.

• Do not smoke cigarettes, cigars or pipes in the work environment and extinguish all poten tial re sources.

• Only use approved fuel containers.

• When the engine is running, never open the fuel cap or rell the tank with fuel.

• Allow the engine to cool down before relling with fuel.

• Never refuel inside a building.

• Never store the machine or the fuel container close to open re or potential sources of sparks.

• Never ll fuel containers inside a vehicle, on a lorry or a covered trailer.

• Always place the container on solid ground for lling, at a safe distance from the vehicle.

• If fuel splashes on your clothes, please get changed immediately.

• Do not overll the fuel tank.

• Carefully close the fuel tank and fuel container.

• If the fuel tank needs to be emptied, this has to take place outside.

• Never transport the saw with the engine running.

• Never refuel in a closed room.

• Before turning on the engine, clean the fuel tank and the machine of petrol residue.

• Heated petrol expands. Do not ll the fuel tank to the brim but leave some room so warm petrol can expand.

• The fuel cap is equipped with a ventilation slot for petrol fumes to escape.

• Always use the original fuel cap.

• Non-compliance with petrol safety regulations can lead to re, explosions and serious inju ries, and cause damage to the machine as well as third party property.

• Pouring petrol into a running or hot engine fuel tank can lead to an explosion.

• Before lling the tank with petrol, turn the engine off and let it cool down for several minu tes.

• Remove wood shavings and other debris from the machine. Keep the machine clean. This will increase its performance.

• The engine, gearing mechanism and exhaust silencer will become very hot within a few minutes of the engine starting. Do not touch these components under any circumstances.

• Before maintaining the machine, turn off the engine and let the engine and gearing mecha nism cool down.

• Remember that exhaust fumes are dangerous. Never turn on the machine in a closed room.

• Dispose of used engine oil in accordance with national regulations. Turn off the engine immedia tely when you notice unusual sounds or vibrations.

• Unusual sounds or vibrations are generally a warning of bigger problems.

• The customer-side network connection must be protected by a residual current circuit breaker with a rated residual current of 30 mA maximum.Seite:33 Intended use m

• The rewood circular saw and the supplied tool is exclusively constructed for the processing of wood.

• The machine complies with the valid EG Machines regulation

• The machine has only been constructed for one-shift operation. Duty cycle S 6 - 40%.

• The saw is exclusively constructed for transverse cutting of rewood of max. 1 m length.

• Independent of the wood diameter only one piece may be laid onto the rocker.

• Take notice of all safety and risk information of the machine.

• Keep all safety and risk information of the machine completely in readable condition.

• Upon usage in closed rooms the machine should be connected to an exhaust installation.

• Use the machine only in technical impeccable condition as well as according to its intended use, and in a safety - and danger conscious manner with observance of the operational constructions! Immediately eliminate, or have eliminated, in particular those disorders that can harm safety!

• The safety, work and maintenance regulations of the producer as well as the measurments mentioned in the “Technical information“ must be abided by.

• Attention must be paid to the applicable prevention of accidents rules and to the other, generally accepted safety- related rules.

• The machine should only be used, maintained or repaired by people who are familiar with it and informed about the risks. Arbitrary changes to the machine exclude liability of the manufacturer.

• The machine should only be used with original accessories, original extension tools and original saw blades of the manufacturer.

• Every use surpassing this counts as non-intended use. In this case the manufacturer is not liable for damages caused; therefore the user only bears the consequences. Other risks m The machine is built according to the up to date technical level and the accepted safety-related rules. However, some remaining risks might occur during work.

• Risk of injury for ngers and hands by the rotating saw blade in case of incorrect usage of the workpiece.

• Risk of health because of wood dust or wood splinters. Wear personal protection gear such as eye protection and dusk mask without fail.

• Risk of health because of noise. During operation the allowable noise level is exceeded.

• Electricity danger, in case electrical connections not according to the rules are used.

• Furthermore, despite of all precautions unapparent remaining risks can exist.

• Remaining risks can be minimized, when the “Safety information” and the ”Intended use” as well as the operational instructions altogether are respected. Attention: risk of accident! The wood must always be seated on both sides of the saw blade on the v-block of the rocker. (see arrows)Seite:34 wox d700sl / wox b 700sl The wox d700sl / wox b 700 sl offers you maximum safety, thanks to its enclosed sawing area. Commissioning: Cut off the cable ties on the tension springs. Open the protective cover (1) and connect the tension springs as in the image.

Procedure with protective cage: - Open the protective cover (1). - Insert timber (2). - Close the protective cover (1). - Always secure the timber (2) using the handle (3). - Push the rocker (4) towards the saw blade and cut the material. - WPull the rocker (4) back and open the protective cover. - Remove the cut material - Add timber and close the protective cover againSeite:35 Technical information wox wox wox d 700 sl b 700 sl z 700 sl Construction measurements: Total length mm 1270 1270 1270 Total width mm 730 730 730 Total height mm 1130 1130 1130 Rocker support mm 655/785 655/785 655/785 Saw blade Ø max. mm 700 700 700 Idle - Motor 1/min. 1400 2600 Cutting speed- Saw blade m/sec. 51 51 Weight kg 108/124 144 126 Power unit: Motor V 380-420 / 50Hz petrol Input power P1 KW 5,2 7,1 Output power P2 KW 4,0 Motor speed 1/min. 1400 Operating mode S6/40% Rated current A 9,3 Work information Cutting height Spar max. mm 240 240 240 Turning cut max. mm 250 250 250 Piece of wood max. mm 380x240 380x240 380x240 Specic noise values The according to the EN 23746 for the sound pressure level resp. EN 31202 (correction factor k3 after supplement A.2 from EN 31204 calculated) for the sound pressure level on the working site ascertained noise emission value amounts under the foundations of ISO 7904 supplement A performed working conditions to: Sound pressure level in dB Idle LWA / Processing LWA 95 / 102 Sound pressure level on working site in dB Idle LpAeq / Processing LpAeq 85 / 92 The specied values are emission values and therefore should not at the same time be reliable working site values. Although there is a correlation between emission and immision levels, it cannot unfailingly be derived if extra precauti- ons need to be taken or not. Factors, which inuence the actual availabe immusion value on working site, include the peculiarities of working area, other sources of noise, e.g. the number of machines and other adjoining processes. The allowed working values could vary from country to country. However, the information should qualify the user, to be able to make an estimation of the dangers and risks. Assembly m The machine is delivered, except for the handle bar, completely assembled and is therefore immediately ready to operate. Demount the handle bar from the rocker joint and insert it into the left frame side wall. Setting-up and adjustment Please pay attention that your rocker circular saw is set up stable and on a leveled oor.Seite:36 Electrical connection

• Connect the machine with a CEE-plug to the power supply, provided supply should be 16 .

• Switch on the machine with the power switch, the saw shaft runs up.

• Upon switching off the saw shaft is slowed down within 10 seconds. Transport of the machine To move the machine, take out the transport handle (1) and to warrant a secure transport twist the handle (2). ( Backup by screw head in transport handle)

• To transport the rocker circular saw lock in place the rocker lock in position (1).

Changing of rolling direction The installed electrical motor is connected ready to operate. The connection complies with the relevant VDE and DIN-regulations. The power supplied by the customer as well as the used extension cable should comply with these regulations resp. the local regulations.Seite:37 Motor-brake appliance m The brake slowes down the motor of the saw shaft within 10 seconds. The electrical braking is interrupted after maxi- mum 14 seconds. (wox d700) In case the braking takes more than 10 seconds the machine should not be used again, as the brake is defective. The machine implicitly needs to be disconnected from the power supply. Only an electronic specialist should be instructed to repair this malfunction. The electrical motor is dimensioned for operating mode S 6 - 40 %. S6 = pass operation with load exposure 40% = related to 10 min. 4min. load; 6min. pass operation If the motor gets overcharged, it automatically switches off, as a winding thermal switch is built in in the winding of the motor. After a cool-down period (time varies) the motor can be switched on again. Defective electrical power supply cords m Electrical power supply cords often suffer insulation damages. Possible causes:

• Pressure spots, when power supply cords are being led through windows or doors.

• Buckling spots by incorrect attachment or guidance of the power supply cords.

• Cuttings by driving over a power supply cord.

• Insulation damages through pulling out of the socket.

• Cracks in worn-out insulation. Such defective electrical power suplly cords should not be used and are extremely dangerous because of the insula- tion damage. Check electrical power supply cords on damages on a regular base. Please pay attention that upon checking the power supply cord is not plugged in. Electrical power supply cords have to comply with the relevant VDE and DIN- regulations. Only use power cables with the qualication H 07 RN. The type denomination should be imprinted. There has to be an imprint of the type denomination on the connection cable.

• Extension cables must be up to 25 m long, have a cross cut of 1.5 square millimeter, be over 25 m length, and have a minimum 2.5 square millimeter.

• The powersupply should be 16 A. Rotary current motor m

• The power supply has to be 380-420 Volt / 50 Hz.

• The power supply and the extension cables must be 5-fold leads = 3 P + N + SL.

• Extension cables must have a minimum cable cross section of 1.5 square millimeter.

• The power supply should be maximum 16 A.

• In case of connection to the power supply or moving site the rotary direction should be checked, otherwise the polarity has to be changed. Attention m Connections and repairs of the electrical equipment should only be carried out by an electrical specialist. In case you have further questions, please specify the following:

• Current type of the motor

Petrol engine Engine oil Before commissioning, make sure the engine has adequate oil. If required, add more engine oil. Refuelling

• A 1 liter measuring jug (oil/petrol resistant)

• A petrol can (5 liters is sufcient for approx. 6 operating hours)

• A funnel (suitable for the tankʼs petrol ller neck)

• Household wipes (to wipe up oil/petrol residue; dispose of these at a lling station)

• A petrol suction pump (plastic, available from DIY stores)

• An oil can with hand pump (available from DIY stores) You will also need to ll in petrol, as this is also not supplied upon delivery.

• In order to avoid any unintentional start-ups of the lawn mower, it comes equipped with an engine brake (Fig. 1/ Item 3) which must be pulled back before the engine can be started. When the engine control lever is released it must return to its initial positi- on, at which point the engine automatically switches off.

• Check the oil level. Open the fuel tank cap and ll the petrol tank (6) up to the lower point of the tank inlet with about 0.8 litres of petrol. Use a funnel and a measuring container for lling. Do not overll the tank. Use fresh, clean unleaded fuel. Never mix oil with petrol. Buy fuel in amounts which can be used within 30 days in order to guarantee its freshness. Note: Use only unleaded gasoline. mWARNING Only use a safety petrol can. Do not smoke when refueling. Remove any oil or petrol residues. Switch off the engine before refue- ling and allow the engine to cool down for a few minutes.Seite:39 Commissioning

• Before commissioning the safety.

• All protective and auxiliary devices shall be mounted.

• changeover, adjustment, testing and cleaning work carried out with the engine off. Pull the power plug and wait stalling of the rotating tool.

• The saw is solely for the cross-sectional cutting of rewood with max. 1 meter length constructed

• Regardless of the timber diameter Only one piece with min. Ø 60 mm are placed on the rocker. In the seesaw of wox d700sl several logs may be loaded simultaneously, but only so many that the lid can be closed safely

• Functional test before starting work.

• wooden rocker in place.

• pivot the rocker to the saw blade with both hands on the handle.

• Then bring the rocker to the starting position.

• The to be sawn wood may not be xed by hand. Abb.2

Petrol engine (also see Engine Manual) Starting the engine, Fig. 7 Follow the procedure below for a cold start:

1. Open the fuel valve (B) by turning it to the right to the OPEN

2. Push the choke lever (A) on the engine all the way to the lef

4. Recoil start: Hold on tightly to the starter rope handle (D).

Slowly pull on the starter rope handle until you can feel resstace. Then pull forcefully.

5. When the engine has warmed up, turn the choke lever (A)

right, to the operating position (also see Engine Manual).

6. Note: When restarting a warm engine, the choke is usually

not required. Turn the throttle lever (B) to the FAST posi- tion. Let the engine run with the throttle lever in the FAST position. Tractor mounting

• To grow the circular saw cutting rewood in the longitudinal direction of the 3-point hydraulic system of the tractor.

• The spline stub must be covered with the protective cap.

• The saw must only be operated with the overload clutch. Fig.1 (Included) The Überlastkupplun can accelerate or retard the speed of development of noise.

• The propeller shaft during operation with the chain secured against spin.

• The propeller shaft after uncoupling from the tractor on the retaining clip.

• When leaving work the tractor-turn and remove the key.

• Use correct PTO shaft. We recommend the scheppach propeller shaft W100 Item No. 05018101.Seite:40 Sawing

1. Wait until the saw blade has reached its top speed.

2. Place a piece of wood in the rocker.

3. Put both your hands on the rocker handle and guide it evenly to the saw blade. This releases the saw blade.

4. During sawing, use only enough pressure on the rocker so that the speed of the saw blade is not reduced.

5. Remove the piece of wood from the rocker after it has been returned to its initial position and the saw blade has

been covered. Then put the next piece of wood in it. m Warning! Do not leave the machine unsupervised during operation. Turn off the machine if you do not intend working with it and remove the spark plug connector. End of work

• Turn the throttle lever (C) to the SLOW position, then to the STOP position. Close the fuel valve (B).

• Observe general maintenance notices. Turn the rocker to the transport position and secure it with the rocker lock. Maintenance Before carrying out maintenance work or checks, the work place has to be cleaned and appropriate tools in good con- dition have to be made available. The time intervals specied here refer to normal conditions of use; if the machine is used heavily, the intervals decrease accordingly. Clean the machine cladding, covers and control levers with a soft, dry cloth or a cloth slightly dampened with neutral detergent. Do not use solvents such as alcohol or petrol because they can attack the surfaces. Keep oils and lubricants outside the reach of unauthorised personnel; carefully read the instructions on the containers and follow them exactly; avoid direct contact with the skin and rinse well after use. Carry out work such as retooling, adjusting and cleaning only when the engine is switched off. Servicing Turn off the engine and let it cool down. Remove the spark plug connector from the spark plug. Check the general condition of the machine. Look out for loose bolts, misalignment or jammed moveable parts, broken parts and any other condition which may affect the safe operation of the machine. Remove debris and other materials which have collected on the mechanism and the unit. Clean the machine after use. Then use high quality and low viscosity engine oil to lubricate all moveable parts. m Never use a pressure washer to clean your machine. Water can get in to sealed areas of the machine and the gear box housing and cause damage to spindles, gears, bearings or the engine. The use of a pressure washer causes a reduced service life and maintainability. Experienced mechanics can carry out small repairs to the machine themselves. - Regularly check the saw blade. Use well-sharpened, awless and true saw blades only. Only use tools which comply with the European Standard EN 847-1. - Replace worn rocker inserts immediately. - Check all safety devices after all maintenance and cleaning work. - Ensure that there are no tools or other parts on or in the machine before it is started again. - Remove potential sawdust blockages at the ejector. - Check the oil level before each use. Remove the bung (Fig. 4; B) and, with the machine being horizontal, check that the oil level is between the two markings. If required, add some oil (also see Engine Manual). Gear oil change

• Change the oil every year.

• Fill with oil to lower edge.

• Close the gear box. Dispose of oil environmentally friendly!Seite:41 Maintenance

• Maintenance, repair and cleaning operations and malfunctions only when the PTO (power plug) make out. Replacing the saw blade. Remove the spark plug connector. Wait for standstill and let the machine cool down. Blade change

• The blade change can be made only in rewood cutting position.

• The locking pin (1) through the lower blade guard to lock the saw blade stuck.

• M12 bolt the saw blade with the supplied hexagonal wrench (2) solve

• M12 screw tighten with spanner xed to 90 Nm. Warning! Ensure the correct rotational direction of the saw blade when replacing it. Abb.1 Tightening the drive belt, Fig. 4 Loosen the 4 bolts (a) under the engine plate, loosen the lock nut (c) and retighten the drive belts with the tensioning screw (d). Tighten the lock nut again.

1Seite:42 Troubleshooting Upon switching off the saw does not slow down

1. Brake board defect 1. Renew brake board

Saw blade comes loose after the engine is turned off.

1. Mounting nut has not been sufciently tightened. 1. Tighten the mounting nut; right-hand thread.

Burnt areas on the cutting surface

2. Incorrect saw blade

1. Sharpen the saw blade, replace it.

2. Replace the saw blade

Engine does not start 1. The spark plug cable has been disconnected.

2. No fuel or old fuel.

3. The choke is not in the open position

4. The fuel line is blocked.

5. Dirty spark plug.

6. The engine has stalled.

7. The engine oil level is low.

1. Connect the spark plug cable securely to the

2. Put in clean, fresh petrol.

3. The throttle lever has to be in the CHOKE

position during cold start.

4. Clean the fuel line.

5. Clean, set gap or replace.

6. Wait a few minutes before restarting, but do not

let the engine draw in petrol.

7. The oil monitor prevents the engine starting if

the oil level is low - check the oil level. The engine runs irre- gularly.

1. The spark plug cable is loose.

2. The engine runs with CHOKE.

3. The fuel line is blocked or old fuel is in the tank.

4. The ventilation hole is blocked.

5. There is water or contamination in the fuel

7. Incorrect carburettor setting.

1. Connect the spark plug cable and secure it.

2. Turn the choke lever to OFF.

3. Clean the fuel line. Fill the tank with clean,

5. Empty the tank. Fill the tank with fresh fuel..

6. Clean or replace the air lter.

7. Contact the Service Department.

The engine has over- heated.

1. The engine oil level is low.

3. The air ow is restricted.

4. The carburettor is not set correctly.

1. Fill the crankcase with the correct oil.

2. Clean the air lter.

3. Remove the casing and clean it.

4. Contact the Service Department

Electrotechnical maintenance works should only be carried out by an electronics technician! On removal of the machine the local legal regulations have to be abided by.Seite:43 EG-conformity declaration Herewith we declare, Scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH & Co. KG Günzburger Str. 69, D-89335 Ichenhausen That the below mentioned machine, due to its construction and building technique as well as the model introduced by us complies with the relevant EG-regulations. This statement looses its validness in case of an alteration to the machine. Denomination of the machine: Firewood rocker circular saw Intended use Exclusively to process wood Machine type: wox d700 sl / wox b700 sl / wox z700 sl Article number: 530 0906 (1905102902) / 1905102904 / 1905105904 / 1905105905 1905102903 / 1905102906 Relevant EG-regulations EG-Machine regulation 2014/35/ EU EG-EMV regulation 2014/30/EU, EWG, Outdoor-Richtlinie 2000/14/EG Applied harmonizing European standards: EN ISO 13857:2008, EN 60 204-1:2007, EN 847-1:2007, EN 1870-6:2006, EN ISO 12100:2004, Issue number Motor 2002/88/EC e11*97/68SA*2010/26*1426*04 Registered address according to: Sozialversicherung für Landwirtschaft, Forsten und Gartenbau, Prüf- und Supplement VII Zertizierungsstelle, 34131 Kassel, Registernummer: 2157 Enabled by: EG-type examination, test report Nr.: LSV-EG-2011/102 GS-Certicate, report Nr.: LSV-GS-2011/104 wox d700 sl / wox b700 sl / wox z700 sl EG-Construction sample test, Testreport Nº: LSV-EG-2012/103 GS-Certicate, Test report Nº: LSV-EG-2012/103 Place, date: Ichenhausen, 14.04.2016 Signature: i.V. Reinhold Bauer (Construction manager) Warranty Apparent faults are to be reported within 8 days after receipt of the goods, if not, the purchaser loses all rights with regards to these faults. We supply guarantee for our machines when cor- rectly used for the period of the legal guarantee period as from the handover in such way, that we replace every machine part we receive within this period of time and that in this period of time became veriably useless because of material – or production defects, with no charge. For every part we do not manufacture ourselves, in this respect we only guarentee we shall claim our gua- rantee with our supplier(s). The cost of installing the new parts are for the buyer. Exchange – and reduction claims and other compensation claims are excluded.Seite:44 Notizen: Notes: Remarques:Seite:45 Scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH - D-89335 Ichenhausen - Telefon [phone] - Telefax 08223/4002 20 e-mail: [e-mail] - Internet: www.scheppach.com - www.ixes.de