Airboss DN 200105 - Compressor STANLEY - Free user manual and instructions

USER MANUAL Airboss DN 200105 STANLEY

KEY TO PRODUCT SAFETY SIGNS

The compressor must only and exclusively be operated in a horizontal position

1. Verificarecheilcompressoresiaspento(Off).

All users must read and fully understand all information contained in this owner’s manual before assembling, operating, or maintaining this air compressor. Carefully review the following rules for safe operation and fully understand all warnings. An ACOUSTIC PRESSURE value of 4 m. corresponds to the ACOUSTIC POWER value stated on the yellow label located on the compressor, minus 20 dB.

● The compressor must be used in a suitable environment (well ventilated with an ambient temperature of between +5°C and +40°C) and never in places affected by dust, acids, vapours, explosive or flammable gases. ● Always maintain a safety distance of at least 4 meters betweenthecompressorandtheworkarea. ● Any coloring of the belt guards of the compressor during paintingoperationsindicatesthatthedistanceistooshort. ● Insert the plug of the electric cable in a socket of suitable shape, voltage and frequency complying with current regulations. ● Use extension cables with a maximum length of 5 meters andofsuitablecross-section. ● The use of extension cables of different length and also of adaptersandmultiplesocketsshouldbeavoided. ● Always use the I/O switchtoswitchoffthecompressor. ● Alwaysusethehandletomovethecompressor(fig.4). ● Always disconnect power cord and air hose from the air compressorbeforetransporting. ● When operating, the compressor must be placed on a stable,horizontalsurface. ● The compressor must only and exclusively be operated in a horizontalposition(fig.1),standingontwostripsofrubber locatedattheoppositesideofthecontrolpanel.

● Never direct the jet of air towards persons, animals or your body. (Always wear safety goggles to protect your eyes againstflyingobjectsthatmaybeliftedbythejetofair). ● Never direct the jet of liquids sprayed by tools connected to thecompressortowardsthecompressor. ● Never use the appliance with bare feet or wet hands or feet. ● Never pull the power cable to disconnect the plug from the socketortomovethecompressor. ● Never leave the appliance exposed to adverse weather conditions. ● Never transport the compressor with the receiver under pressure. ● Donotweldormachinethereceiver.Inthecaseoffaultsor rusting,replacetheentirereceiver. ● Neverallowinexpertpersonstousethecompressor.Keep childrenandanimalsatadistancefromtheworkarea. ● This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not playwiththeappliance. ● Do not position flammable or nylon/fabric objects closed to and/oronthecompressor. ● Never clean the compressor with flammable liquids or solvents.Checkthatyouhaveunpluggedthecompressor andcleanwithadampclothonly. ● Thecompressormustbeusedonlyforaircompression.Do notusethecompressorforanyothertypeofgas. ● The compressed air produced by the compressor cannot not be used for pharmaceutical, food or medical purposes except after particular treatments and cannot be used to fill theairbottlesofscubadivers. ● To avoid serious burns, never touch the cylinder head parts ortubingduringorimmediatelyafteroperation.

THINGS YOU SHOULD KNOW

● To avoid overheating of the electric motor, this compressor is designed for intermittent operation (donotoperateonmorethana15%dutycycle.Ifthis air compressor pumps air more than 15% of one hour, then the compressor’s capability is less than the air deliveryrequiredbytheapplication.Alwaysmatchtheair volume requirements of the attachment or accessory with theairvolumedeliveryofthecompressor).Inthecase of overheating, the thermal cut-out of the motor trips, automatically cutting off the power when the temperature istoohigh.Themotorrestartsautomaticallywhennormal temperatureconditionsarerestored. ● When the compressor is plugged into an electrical source and the I/O switch is in the “ON” position, this compressor will cycle automatically. – Nevertouchanymovingparts. – Keep all body parts, hair, clothing, and jewelry away from movingparts. – Never operate the air compressor without all guards and shroudsinplace. – Neverstandonthecompressor. ● The compressor is fitted with a safety valve that is tripped in the case of malfunctioning of the pressure switch in order to assuremachinesafety. ● The red notch on the pressure gauge refers to the maximum operating pressure of the tank. It does not refer to the adjustedpressure. ● When fitting a tool, the flow of air in output must be switched off. Preserve this handbook for future reference.G

2. FEATURES (Pics. 1-2-3)

A. I/O Switch: The I/O switch is the activation mechanism that is used to start and stop the compressor.Whentheswitchis“On”,themotorand pump will compress air until tank pressure reaches theupperlimitofthefactorysetoperatingpressure. Whentankpressurefallsbelowthefactoryset“cut in”pressure,thecompressorwillagainautomatically starttocompressair. B. Tank Pressure Gauge: The tank pressure gauge indicates the air pressure that is present in the tank inPSI(andBAR). C. Regulated Pressure Gauge: The regulated pressure gauge indicates the amount of pressure that is allowed into the discharge line according to thesettingoftheregulator. D. Regulator Knob: The regulator knob is used to adjust the air pressure that is available at thedischargeline.Thedischargeairpressure is increased by turning the knob clockwise and decreasedbyturningtheknobcounterclockwise. E. Drain Valve: Ball style valve that drains moisture fromthetankwhenopened. F. Quick Coupler: The quick coupler is used to connect theairlinetoyourtool. G. Safety valve:Thesafetyvalveissettoavoidover- pressurizationoftheairtanks.Thisvalveisfactory pre-setat10bar(145PSI)andwillnotfunction unlesstankpressurereachesthispressure.Do not attempt to adjust or eliminate this safety device. Any adjustments to this valve could cause serious injury. If this device requires service or maintenance,seeanAuthorizedServiceCenter. H. Handle for lifting/moving.

I. Shoulder belt for easy transport and use: The

compressor may be conveniently carried using the shoulderbelt. – If the metal rings have not already been fitted, insert the two rings in the two holes in the ends of thealuminiumhandle(asshowninFigure7a).

To fit the belt to the compressor: attach the shoulder strap by inserting the snap hooks into the metal rings ontheendsofthehandle(asshowninFigure7b). J. Strip attach/detach: The compressor is complete withaVelcrostrip.ThisVelcrostripcanbeusedto secureanair-operatedtool(e.g.:nailer)oraPVC extension hose to the body of the compressor (as showninFigures6a-6b). K. Storage box for accessories.

The compressor is designed for generating compressed airfortoolsoperatedbycompressedair. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes. Themachineistobeusedonlyforitsprescribedpurpose. Anyotheruseisdeemedtobeacaseofmisuse.Theuser/ operator and not the manufacturer will be liable for any damageorinjuriesofanykindcausedasaresultofthis.

4. ELECTRICAL GROUNDING

INSTRUCTIONS Thisproductshouldbeelectricallygrounded.Intheevent of an electrical short circuit, grounding reduces the risk of electrical shock by providing an escape wire for electrical current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes andordinances.

4.1 Connection of the mains plug

Important! The wires in the mains lead fitted to this product are colouredinaccordancewiththecodeshowninpic.9. ● Thisproductisdoubleinsulatedandthereforedoes not require a connection to earth. ● The3pinplugmustcomplytoBS1363/A. ● FusemustcomplytoBS1362. If for any reason the 13 amp plug fitted to this product requires replacement it must be wired in accordance with the following instruction: Do not connect the brown (live) or blue (neutral) to the earth pin marked ‘E’ on the 3 pin plug. ConnecttheBluewiretotheterminalmarkedNeutral(N). ConnecttheBrownwiretotheterminalmarkedLive(L). Ensure that the outer insulation is gripped by the cord grip and that the wires are not trapped when replacing the plug cover.Themainsleadonthisproductisfittedwitha13 amp(BS1363/A)plug.A13amp(BS1362)fusemustbe fittedintheplug. If in doubt consult a qualified electrician ● When using compressed air, you must know and comply with the safety precautions to be adopted for each type of application (inflation, pneumatic tools, painting, washing withwater-baseddetergentsonly,etc.). ● Never exceed the maximum allowable pressure recommended by the manufacturer of any attachment or accessoryyouusewiththiscompressor.G

There are no user serviceable parts inside this product except those referred to in the manual. Always refer servicing to qualified service personnel. Never remove any part of the casing unless qualified to do so; this unit containsdangerousvoltages. Warning! For your protection if this product is to be used outdoors it shouldnotbeexposedtorainorusedindamplocations.Do not place the product on damp surfaces, use a workbench ifavailable.Foraddedprotectionuseasuitableresidual currentdevice(R.C.D.)atthesocketoutlet. Note: If the mains cable requires replacing it must be replaced with an identical one and fitted by a qualifiedperson.

5. PRE-START PROCEDURES

● Examine the machine for signs of transport damage. Report any damage immediately to the company which deliveredthecompressor. ● Verifythatthetankshavebeendrainedandareclearof anymoistureordirt. ● The compressor should be set up near the working consumer. ● Avoidlongairlinesandlongsupplylines(extensions). ● Makesuretheintakeairisdryanddust-free. ● Donotsetupthecompressorindamporwetrooms. ● The compressor may only beused in suitable rooms (with good ventilation and an ambient temperature from +5°Cto+40°C).Theremustbenodust,acids,vapours, explosivegasesorinflammablegasesintheroom. ● Thecompressorisdesignedtobeusedindryrooms.It is prohibited to use the compressor in areas where work isconductedwithsprayedwater.

6. OPERATION INSTRUCTIONS

6.1 Start-Up Procedures

5. Push the On/Off switch to On. The On/Off switch

will light-up to indicate the compressor is on. The compressor will automatically cycle on and off to keep thetankpressuremaintained.

6. Adjust the pressure regulator to the proper pressure

Warning! Pull the power plug before doing any cleaning and maintenance work on the appliance. Warning! Wait until the compressor has completely cooled down. Risk of burns! Warning! Always depressurize the tank before carrying out any cleaning and maintenance work.

● Keep the safety devices free of dirt and dust as far aspossible.Wipetheequipmentwithacleanclothor blowitwithcompressedairatlowpressure. ● We recommend that you clean the appliance immediatelyafteryouuseit. ● Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts intheappliance.Ensurethatnowatercangetintothe interioroftheappliance. ● Youmustdisconnectthehoseandanysprayingtools fromthecompressorbeforecleaning.Donotcleanthe compressorwithwater,solventsorthelike.

The condensation water must be drained off each day byopeningthedrainvalve(ref.E)(onthebottomofthe pressurevessel).

1. VerifythatthecompressoristurnedOff.

2. Holding the handle, tilt the compressor toward the

drain valve so that they are positioned at the bottom of thetank.

removed. Warning! The condensation water from the pressure vessel will contain residual oil. Dispose of the condensation water in an environmentally compatible manner at the appropriate collection point.

7.3 Safety valve (ref. G)

The safety valve has been set for the highest permitted pressureofthepressurevessel.Itisprohibitedtoadjust thesafetyvalveorremoveitsseal.Actuatethesafetyvalve fromtimetotimetoensurethat itworkswhenrequired. Pulltheringwithsufficientforce(fig.8)untilyoucanhear thecompressedairbeingreleased.Thenreleasethering again.

Warning! Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it cannot be started upG

Any other type of operation must be carried out by authorized Service Centers, requesting original parts. Tampering with the machine may impair its safety and in any case make the warranty null and void. again by any unauthorized person. Warning! Store the compressor only in a dry location which is not accessible to unauthorized persons. Always store upright, never tilted!

The compressor may be placed in a vertical position, standing on rubber feet for storage purposes only (as showninFigure5).

8. DISPOSAL AND RECYCLING

The unit and its accessories are made of various types of material,suchasmetalandplastic. Defective components must be disposed of as special waste.Askyourdealeroryourlocalcouncil.

9. TROUBLESHOOTING GUIDE

Note: Remove power source and drain tank pressure prior to making any repairs or adjustments.

Leakage of air from the valve of the pressure switch with the compressor off. Check valve that, due to wear or dirt on the seal, does not perform its functioncorrectly. Unscrew the hexagonal head of the check valve, clean the valve seat and the special rubber disk (replace ifworn).Reassembleandtighten carefully. Reductionofperformance.Frequent start-up.Lowpressurevalues. Excessive performance request, check for any leaks from the couplingsand/orpipes.Intakelter maybeclogged. Replacethesealsofthetting,clean orreplacethelter. The compressor stops and restarts automaticallyafterafewminutes. Tripping of the thermal cutout due to overheatingofthemotor. Cleantheairductsintheconveyor. Ventilatetheworkarea. After a few attempts to restart, the compressorstops. Tripping of the thermal cutout due to overheating of the motor (removal of the plug with the compressor running,lowpowervoltage). Activatetheon/offswitch.Ventilate theworkarea.Waitafewminutes. The compressor will restart independently. The compressor does not stop and thesafetyvalveistripped. Irregular functioning of the compressor or breakage of the pressureswitch. Remove the plug and contact the ServiceCenter.F

1. DrukdeOn/Off-schakelaaropOff.

2. LASTNOSTI (Slike 1-2-3)

2. SANDARA (Pav. 1-2-3)

2. ÜLEVAADE (Joonised 1-2-3)