PTS 10 - Scie sur table BOSCH - Free user manual and instructions

USER MANUAL PTS 10 BOSCH

OBJ_DOKU-13692-003.fm Page 1 Tuesday, November 24, 2009 4:19 PM Robert Bosch GmbH Power Tools Division

D-70745 Leinfelden-Echterdingen Germany

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Sicherheitshinweise de

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Dr. Eckerhard Strötgen

Head of Product Certification

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Sägetisch vergrößern

Gehrungswinkel einstellen

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General Power Tool Safety Warnings

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. 1 609 929 T49 | (19.11.09)

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36 | English g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 1 609 929 T49 | (19.11.09)

5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings for Table Saws f Never stand on the power tool. Serious injuries can occur when the power tool tips over or when inadvertently coming into contact with the saw blade. f Make sure that the guard operates properly and that it can move freely. Never lock the guard in place when opened. f Keep hands away from the cutting area while the machine is running. Danger of injury when coming in contact with the saw blade. f Never reach behind the saw blade in order to hold the workpiece, remove saw dust/wood chips or for any other reason.

The clearance of your hand to the rotating saw blade is too small. f Guide the workpiece against the saw blade only when the machine is switched on. Otherwise there is damage of kickback, when the saw blade becomes wedged in the workpiece. f Operate the power tool only when the work area to the workpiece is clear of any adjusting tools, wood chips, etc. Small pieces of wood or other objects that come in contact with the rotating saw blade can strike the operator with high speed. f Only saw one workpiece at a time. Workpieces placed on top or aside of each other can cause the saw blade to jam or the workpieces to move against each other while sawing. f Always use the parallel guide or the angle guide. This improves the cutting accuracy and reduces the possibility of saw blade binding.

OBJ_BUCH-783-003.book Page 37 Thursday, November 19, 2009 4:24 PM English | 37 f If the saw blade should become jammed, switch the machine off and hold the workpiece until the saw blade comes to a complete stop. To prevent kickback, the workpiece may not be moved until after the machine has come to a complete stop. Correct the cause for the jamming of the saw blade before restarting the machine. f Do not use dull, cracked, bent or damaged saw blades. Unsharpened or improperly set saw blades produce narrow kerf causing excessive friction, blade binding and kickback. f Always use saw blades with correct size and shape (diamond versus round) of arbor holes. Saw blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control. f Do not use high speed steel (HSS) saw blades. Such saw blades can easily break. f Do not touch the saw blade after working before it has cooled. The saw blade becomes very hot while working. f Never operate the machine without the insert plate. Replace a defective insert plate.

Without flawless insert plates, injuries are possible from the saw blade.

f Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand. f Keep your workplace clean. Blends of materials are particularly dangerous. Dust from light alloys can burn or explode. f Never leave the machine before it has come to a complete stop. Cutting tools that are still running can cause injuries. f Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an electric shock.

Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

The following symbols can be important for the operation of your power tool. Please memorise the symbols and their meanings. The correct interpretation of the symbols helps you operate the power tool better and more secure. Symbol

Meaning f Wear ear protectors. Exposure to noise can cause hearing loss.

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Meaning f Wear safety goggles.

f Danger area! Keep hands, fingers or arms away from this area.

Only for EC countries:

Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Indicates the rotation direction of the handwheel for lowering (transport position) and raising (working position) the saw blade.

Carry out the adjustment of the bevel angle (= vertical mitre angle) (saw blade can be tilted) in the indicated sequence.

Indicates the maximum permissible workpiece height for the standard bevel angles 90° and 45°.

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Observe the dimensions of the saw blade. The hole diameter must match the tool spindle without play. Do not use reducers or adapters. When changing the saw blade, pay attention that the cutting width is not smaller and the blade thickness is not larger than the thickness of the riving knife.

Indicates the function of the locking knob on the angle stop when adjusting mitre angles.

Indicates the possible positions of the parallel fence at the table width enlargement.

The colour of the sticker corresponds with the scale colours on the front guide rod. Depending on the position of the parallel fence, the scale indicates the clearance to the saw blade.

Functional Description

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in wood. Horizontal mitre angles of –60° to +60° as well as vertical bevel angles of 90° to 45° are possible. The machine is designed with sufficient capacity for sawing hard and softwood as well as press and particle board. When operating as a table saw, the power tool is not permitted for cutting aluminium or other non-ferrous metals or alloys.

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The numbering of the components shown refers to the representation of the power tool on the graphic pages. 1 Sliding table 2 Table extension 3 Insert plate 4 Riving knife 5 Vacuum connection on the blade guard 6 Blade guard 7 Sticker for marking of the cutting line 8 Parallel guide 9 Table width enlargement 10 Parallel fence of the table width enlargement 9 11 Saw table 12 Handwheel for lowering and raising the saw blade 13 Scale for clearance of the saw blade to the parallel guide 8 14 EMERGENCY OFF button 15 Guide groove for parallel guide 8 16 Angle stop 17 18 19 20 21 22 23 24 25 26

Ring spanner (23 mm; 13 mm)

Auxiliary parallel fence (aluminium) Fastening screw of saw-blade storage Mounting holes Guide groove for angle stop Hold-down stick Fastening knob for table extension 2 Locking lever of the sliding table Fastening knob for parallel fence 10 Fastening knob for table width enlargement 9 27 Storage for auxiliary parallel fence 18 28 Storage for parallel guide 8 29 Locking knob for adjustment of bevel angles 30 31 32 33 34 35

Safety flap of On/Off switch

Cable holder Sawdust ejector Storage for angle stop Vacuum hose Bottom plate

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36 Hexagon bolt for fastening of the riving knife 4

37 Insert-plate notches 38 Saw blade 39 Fixture for riving knife 40 Fastening kit for “blade guard” 41 Fastening kit for “table extension” 42 Rubber buffer 43 Guide rail of the angle stop 44 Locking knob on the angle guide 45 Fastening kit for “auxiliary parallel fence/angle stop” 46 Clamping knob of the parallel guide 47 Profile rail 48 Fastening knobs for auxiliary parallel fence (aluminium) 49 Auxiliary parallel fence (plastic) 50 51 52 53 54 55 56 57 58 59

Clamping nut Supporting/clamping flange Tool spindle Locking knob for bevel angle (horizontal) Angle indicator on the angle guide Angle indicator (vertical) Scale for bevel angle (vertical) Lens Scale for clearance of the saw blade to the parallel fence 10 60 ON pushbutton 61 Adjusting screw for setting the standard 90° bevel angle 62 Adjusting screw for setting the standard 45° bevel angle 63 Screw for angle indicator (vertical) 64 Nut for adjustment of the parallel-fence tensioning force 8 65 Adjusting screws for sliding-table play 66 Adjusting screws for insert plate 67 Recessed grips 68 Fastening kit for “base unit”* 69 Base unit* *Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories can be found in our accessories program. Bosch Power Tools

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Declaration of Conformity

Rated power input Rated voltage

W Reduced starting current

Weight according to EPTA-Procedure 01/2003

/II Maximum workpiece dimensions, see page 48.

The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries, these values can vary. Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.

Dimension of suitable saw blades

Mounting hole diameter

Measured sound values determined according to EN 61029. Typically the A-weighted noise levels of the product are: Sound pressure level 97 dB(A); Sound power level 110 dB(A). Uncertainty K =3 dB. Wear hearing protection!

We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 61029 according to the provisions of the directives

2004/108/EC, 98/37/EC (until 28 Dec 2009), 2006/42/EC (from 29 Dec 2009). EC Type Certification No. 3400636.01CE by notified testing agency No. 2140. Technical file at: Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen

Head of Product Certification

Assembly f Avoid unintentional starting of the machine. During assembly and for all work on the machine, the power plug must not be connected to the mains supply.

Please also observe the representation of the delivery scope at the beginning of the operating instructions. Before starting the operation of the machine for the first time, check if all parts listed below have been supplied: – Table saw (Preassembled: Table width enlargement 9, saw blade 38, insert plate 3) – Bottom plate 35 with pre-mounted Phillips screws – Table extension 2

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– Fastening kit for “table extension” 41 (2 guide rods, 2 securing screws, 2 clips, 2 short fastening knobs) – Parallel fences 8 and 10 – Auxiliary parallel fence (aluminium) 18 with profile rail 47 – Auxiliary parallel fence (plastic) 49 – Angle stop 16 – Fastening kit for “auxiliary parallel guide” 45 (4 short screws, 2 long fastening knobs 48, 2 square nuts and washers) – Blade guard 6 – Fastening kit for “blade guard” 40 (screw, nut, washer) – Riving knife 4 with pre-mounted hexagon bolt 36 – Vacuum hose 34 – Hold-down stick 22 – Ring spanner 17

– Carefully remove all parts included in the delivery from their packaging. – Remove all packaging material from the machine and the accessories provided. – Take special care to ensure that the packaging material under the motor block is removed. Additionally required tools (not in delivery scope): – Phillips screwdriver – Angle gauge – Box-end or open-end spanner (size 13 mm) for assembly of the base unit Assembly Sequence For easier working, observe the assembly sequence of the supplied product features.

for machine versions with base unit:

1. Assembly from Below

(12 Profiles, 4 end caps) – Fastening kit for base unit 68 (24 screws with nuts for assembly, 4 screws with nuts for fastening of the machine, 4 washers)

– Bottom plate 35 with pre-mounted Phillips screws

Note: Check the power tool for possible damage.

Before further use of the machine, check that all protective devices are fully functional. Any lightly damaged parts must be carefully checked to ensure flawless operation of the tool. All parts must be properly mounted and all conditions fulfilled that ensure faultless operation. Damaged protective devices and parts must be immediately replaced by an authorised service centre.

2. Assembly from Above

Blade guard 6 Table extension 2 Parallel fence 8, auxiliary parallel fences (18 or 49) and angle stop 16

– Place down the power tool upside down on its saw table 11. Mounting the Vacuum Hose (see figure a) – Connect the sawdust ejector on the saw blade casing and the sawdust ejector 32 on the machine housing with the vacuum hose 34. Mounting the Bottom Plate(see figure b) – Insert the bottom plate 35 into the intended recesses so that the Phillips screws can be screwed into the holes of the housing. – Fasten the bottom plate by screwing in and tightening the Phillips screws.

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– Turn the power tool around so that it is in the correct working position. Mounting the Riving Knife (see figures c1–c3)

Mounting the Table Extension

(see figures e1–e2) For assembly, use the fastening kit for “table extension” 41. (2 guide rods, 2 securing screws, 2 clips, 2 short fastening knobs)

– Using the ring spanner 17, lift up the insert plate 3 at the front and remove it from the notches 37.

– Turn handwheel 12 in anticlockwise direction to the stop so that the saw blade 38 is in the highest possible position above the saw table. – Loosen locking knob 29 to tilt the saw blade 38. – Insert the riving knife 4 so that the respective holes are positioned on the guide bolts of the riving knife fixture 39. – Fasten the riving knife 4 to fixture 39 by firmly tightening hexagon bolt 36 with ring spanner 17 (13 mm). – Readjust the saw blade back to 90° again and tighten locking knob 29. (also see “Adjusting Vertical Bevel Angles”, page 46)

– Insert both guide rods (rod end with threaded hole ahead) to the stop into the appropriate holes on the table extension 2.

– Screw the rubber buffer 42 onto the table extension. – Fasten the guide rods to the extension bar by inserting the clips into the threaded holes. – Afterwards, insert the table extension via both guide rods into the intended fixtures under the saw table. – Screw the securing screws against pulling out, into the threads intended for this purpose. – Screw the fastening knobs 23 into the threads intended for this purpose under the saw table.

Note: The riving knife must be in alignment with the saw blade to avoid jamming of the workpiece.

– Insert the guide rail 43 of the angle stop 16 into one of the guide grooves 21 of the saw table intended for this purpose.

– Finally, reassemble the insert plate 3.

For this, hook the insert plate into the notches 37 and then press the insert plate downward until it engages in the saw table.

Note: In the lefthand guide groove, the position of the angle stop can be affixed on the sliding table by screwing in the locking knob 44.

Mounting the Blade Guard (see figure d)

For assembly, use the fastening kit for “blade guard” 40. (screw, nut, washer) – Insert screw 40 through the holes of the blade guard and riving knife. The square head of the screw must engage in the corresponding recess of the blade guard. – Mount the washer and the nut. – Tighten the nut sufficiently with the ring spanner 17 (13 mm) so that the blade guard remains secured in any set position.

Mounting the Angle Stop

– Mount the aluminium auxiliary parallel fence

18 to the angle stop with the supplied fastening kit 45. (2 short screws, 2 square nuts and washers) Note: Take care that the auxiliary parallel fence rests completely on saw table. The clearance between saw blade and auxiliary parallel fence may not exceed 15 mm (max.).

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Mounting the Parallel Guide (see figures g1–g3) The parallel guide 8 can be positioned either left or right from the saw blade. – Screw the clamping knob 46 into the thread intended for this purpose at the front of the parallel fence. – Firstly, place the parallel fence onto the rear of the saw table. Now, position the parallel fence in guide groove 15. The parallel fence can now be moved to any position. – To lock the parallel guide, press the clamping knob 46 down. When sawing narrow workpieces and for bevel cuts, the auxiliary parallel fence (aluminium) 18 must be mounted to parallel fence 8. In this case, the auxiliary parallel fence (plastic) 49 can be mounted to the angle stop. – Insert the profile rail 47 into the groove on the short side of the auxiliary parallel fence 18. – Position the profile rail 8 in front of the parallel fence in such a manner that the holes of both parts are in alignment. – Insert the fastening knobs 48 through the lateral holes in the parallel fence and tighten them. When sawing high, narrow workpieces, the auxiliary parallel fence (aluminium) 18 must be mounted directly to parallel fence 8. – Fasten the auxiliary parallel fence 18 with the 2 square nuts from fastening kit 45 and the fastening knobs 48 directly to the parallel fence 8.

Dust/Chip Extraction

Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. – Use dust extraction whenever possible. – Provide for good ventilation of the working place. – It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked. The dust/chip extraction can be blocked by dust, chips or workpiece fragments. – Switch the machine off and pull the mains plug from the socket outlet. – Wait until the saw blade has come to a complete stop. – Determine the cause of the blockage and correct it. External Dust Extraction (see figure h) – Connect a vacuum hose to the sawdust ejector 32. – Additionally, a dust extraction system can be connected to vacuum connection 5 to increase the extraction performance. For this, remove the cap from the vacuum connection. The vacuum cleaner must be suitable for the material being worked. When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special vacuum cleaner.

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Stationary or Flexible Mounting f To ensure safe handling, the machine must be mounted on a level and stable surface

(e. g., workbench) prior to using. Mounting without Base Unit (see figure i) – Fasten the power tool with suitable screw fasteners to the working surface. The holes 20 serve for this purpose. Mounting with Base Unit (see figures k1–k3 from page 15 on) For mounting, use the base-unit fastening kit 68. (24 screws with nuts for assembly, 4 screws with nuts for fastening of the machine, 4 washers) – Screw the base unit 69 together. Tighten the screws firmly. – Fasten the power tool to the supporting surface of the base unit. For this, use the mounting holes 20 of the power tool as well as the slots in the base unit.

Changing the Tool (see figures j1 – j4) f Before any work on the machine itself, pull the mains plug. f When mounting the saw blade, wear protective gloves. Danger of injury when touching the saw blade.

Select the suitable saw blade for the material to be cut. Use only saw blades whose maximum permitted speed is higher than the no-load speed of the power tool. Use only saw blades that correspond with the characteristic data given in these operation instructions and that are tested and marked in accordance with EN 847-1.

Removing the Saw Blade

– Using the ring spanner 17, lift up the insert plate 3 at the front and remove it from the notches 37. – Turn handwheel 12 in anticlockwise direction to the stop so that the saw blade 38 is in the highest possible position above the saw table. – Turn the clamping nut 51 with the ring spanner 17 (23 mm) and at the same time, pull the spindle lock lever 50 until it engages. – Keep the spindle lock lever pulled and unscrew the clamping nut turning in anticlockwise direction. – Remove the clamping flange 52. – Remove the saw blade 38. Mounting the Saw Blade If required, clean all parts to be mounted prior to assembly. – Place the new saw blade onto the supporting flange 52 of the tool spindle 53. Note: Do not use saw blades that are too small. The clearance between saw blade and riving knife must not exceed 5 mm (max.). f When mounting the saw blade, pay attention that the cutting direction of the teeth (arrow direction on the saw blade) corresponds with the direction of the arrow on the blade guard! – Mount the clamping flange 52 and the clamping nut 51. – Turn the clamping nut 51 with the ring spanner 17 (23 mm) and at the same time, pull the spindle lock lever 50 until it engages. – Tighten the clamping nut in clockwise direction. – Reinsert the insert plate 3. (see figure c3)

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Operation f Before any work on the machine itself, pull the mains plug.

Transport and Working Position of the

Saw Blade Transport Position – Turn the handwheel 12 in clockwise direction until the teeth of the saw blade 38 are positioned below the saw table 11. Working Position – Turn the handwheel 12 in anticlockwise direction until the teeth of the saw blade 38 are positioned approx. 5 mm above the workpiece. Note: Take care that the blade guard is properly positioned. When sawing, it must always face against the workpiece.

Increasing the Size of the Saw Table

Long workpieces must be underlaid or supported at their free end. Table Extension/Table Width Enlargement (see figure A) To increase the saw table surface, the following rails can be pulled out at the rear as well as on the right-hand side of the power tool: Table extension 2 (extends the saw table 11 toward the rear by 215 mm) and/or Table width enlargement 9 (enlarges the saw table 11 toward the right by 285 mm) – Grasp the requested rail centrally and from below, and pull it out maximally to the stop. – To lock in position, tighten the corresponding fastening knobs (23 or 26) against the guide rods. For heavy workpieces, it may be required to support the rails.

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Sliding Table (see figure B)

With the sliding table 1, workpieces to a maximum width of 305 mm can be sawn. At the same time, a higher precision is achieved during sawing, especially in conjunction with the angle stop 16. (see “Sawing Mitre Angles with the Sliding Table”, page 49) – For this, tilt the locking lever 24 toward the right. In this manner, the sliding table can be moved both toward the front as well as toward the rear to the stop.

Adjusting the Cutting Angle

To ensure precise cuts, the basic adjustment of the machine must be checked and adjusted as necessary after intensive use (see “Checking and Adjusting the Basic Adjustment”, page 49). Adjusting Horizontal Mitre Angles (Angle Stop) (see figure C) The horizontal mitre angle can be set in the range from 60° (left side) to 60° (right side). – Loosen the locking knob 54 in case it is tightened. – Turn the angle stop until the angle indicator 55 indicates the requested mitre angle. – Tighten the locking knob 54 again. Adjusting Vertical Bevel Angles (Saw Blade) (see figure D) The vertical bevel angle can be set in the range from 90° to 45°. – Lightly unscrew the locking knob 29 in anticlockwise direction. Note: By completely loosening the locking knob, the saw blade tilts approx. to the 30° position by means of gravity force. – Press the handwheel 12 toward the rear (Push) and hold it in this position. This forces the teeth on the connecting link to engage in the gear ring of the handwheel.

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– Turn the handwheel until the angle indicator 56 indicates the requested bevel angle on the scale 57. – Tighten the locking knob 29 again. For quick and precise setting of the standard angles 90° and 45°, end stops are given at the housing.

Adjusting the Parallel Fences

Parallel Fence 8 (see figure E) The mark in the lens 58 indicates the set clearance of the parallel fence to the saw blade on the scale 13. – Position the parallel fence on the requested side of the the saw blade. (also see “Mounting the Parallel Guide”, page 44) – Pull the clamping knob 46 upward to release the lock and move the parallel fence until the lens 58 indicates the requested clearance to the saw blade. – To lock the parallel guide, press the clamping knob 46 down. Parallel Fence 10 at the Table Width Enlargement (see figure F) The parallel fence 10 can be positioned either left or right from the table width enlargement 9. The colour of the sticker on the parallel fence corresponds with the colours of the scale 59 on the front guide rod. Depending on the position of the parallel fence, the scale indicates the clearance to the saw blade. – Screw the parallel fence at the requested position to the table width enlargement. – Grasp the table width enlargement centrally and from below, and pull it out until the green or yellow scale indicates the requested clearance to the saw blade.

Adjusting the Auxiliary Parallel Guide

When sawing narrow workpieces and for bevel cuts, the auxiliary parallel fence (aluminium) 18 must be mounted to parallel fence 8. (see figure g2) When sawing short workpieces, these can become jammed between the parallel guide and the saw blade, be caught by the rotating saw blade, and be thrown from the machine. Therefore, adjust the auxiliary parallel guide in such a manner that its guiding end is located between the front saw blade tooth and the saw blade centre. – For this, loosen fastening knobs 48 and move the auxiliary parallel fence 18 accordingly. – Tighten the fastening knobs again. When sawing high, narrow workpieces, the auxiliary parallel fence (aluminium) 18 must be mounted directly to parallel fence 8. (see figure g3)

Switching On (see figures G1–G2) – Push the red EMERGENCY OFF button 14 leftward and open the yellow safety flap 30. – To start the operation, press the green ON pushbutton 60. – Afterwards, shut the safety flap without engaging it. Switching Off (see figure G3) – Press the red EMERGENCY OFF button 14. Power Failure The ON/OFF switch is a so-called non-voltage switch, which prevents the power tool from restarting after a power failure (e. g., when the mains plug is pulled during operation). To restart the operation of the machine afterwards, the green ON pushbutton 60 must be pressed again.

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General Sawing Instructions

Maximum Workpiece Dimensions

Vertical bevel angle

Max. workpiece height [mm]

f For all cuts, it must first be ensured that the saw blade at no time can come in contact with the stops or other machine parts.

Protect the saw blade against impact and shock. Do not subject the saw blade to lateral pressure. The riving knife must be in alignment with the saw blade to avoid jamming of the workpiece. Do not saw warped/bent workpieces. The workpiece must always have a straight edge to face against the parallel guide. Always keep/store the hold-down stick with the power tool. Do not use the power tool for joining, grooving or cutting slots. Marking the Cutting Line – Mark the saw blade width on the round yellow sticker 7. This allows for exact positioning of the workpiece for sawing, without having to open the blade guard. Position of the Operator (see figure H) f Do not stand in a line with the saw blade in front of the machine. Always stand aside of the saw blade. This protects your body against possible kickback. – Keep hands, fingers and arms away from the rotating saw blade. Observe the following instructions: – Hold the workpiece securely with both hands and press it firmly against the saw table, expecially when working without the guide. (see figure I) – When sawing narrow workpieces and bevel angles, always use the supplied hold-down stick 22 and the auxiliary parallel guide 18. (see figure J)

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Sawing Straight Cuts – Adjust the parallel guide 8 to the requested cutting width (see “Adjusting the Parallel Fences”, page 47) – Position the workpiece on the saw table in front of the protection guard 6. – Raise or lower the saw blade with the handwheel 12 so that the upper saw teeth project approx. 5 mm above the workpiece surface. Note: Take care that the blade guard is properly positioned. When sawing, it must always face against the workpiece. – Switch on the machine. – Saw through the workpiece applying uniform feed. – Switch off the machine and wait until the saw blade has come to a complete stop. Sawing Bevel Angles – Adjust the requested bevel angle. (see “Adjusting Vertical Bevel Angles”, page 46) – Follow the worksteps in section “Sawing Straight Cuts” accordingly. Adjust the clearance between saw blade and auxiliary parallel fence at the angle stop (see figure f2) The clearance between saw blade and auxiliary parallel fence may not exceed 15 mm (max.). – When the auxiliary parallel fence 18 is behind the cutting line, loosen both screws of fastening kit 45. – Move the auxiliary parallel fence and tighten the screws again.

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Sawing Mitre Angles with the Sliding Table Locked – Adjust the requested horizontal mitre angle (see “Adjusting Horizontal Mitre Angles”, page 46) – The angle stop must move freely in the guide groove 21 (leftward or rightward). For this, loosen locking knob 44, if required. – Follow the worksteps in section “Sawing Straight Cuts” accordingly. Sawing Mitre Angles with the Sliding Table – Adjust the requested horizontal mitre angle (see “Adjusting Horizontal Mitre Angles”, page 46) – Tilt the locking lever 24 toward the right and push the sliding table 1 toward the front. (see figure B) – Position the workpiece on the saw table in front of the protection guard 6. – Position the angle stop 16 in front of the workpiece in the lefthand guide groove 21. Lock this position by firmly tightening locking knob 44. – Follow the worksteps in section “Sawing Straight Cuts” accordingly.

Checking and Adjusting the Basic

Adjustment To ensure precise cuts, the basic adjustment of the machine must be checked and adjusted as necessary after intensive use. A certain level of experience and appropriate specialty tools are required for this. A Bosch after-sales service station will handle this maintenance task quickly and reliably. Setting the Standard Bevel Angle 90° (Vertical)

Adjusting: (see figure K)

– Loosen the locking knob 29 and hold the saw blade with help of the handwheel 12 in the 90° position. – Loosen adjusting screw 61 and lightly retighten the locking knob 29. – Screw the adjusting screw in or out until the leg of the angle gauge is flush with the saw blade over the complete length. – Afterwards, firmly tighten the locking knob 29 again. When the angle indicator 56 is not in line with the 90° mark of scale 57, loosen screw 63 with a commercially available Phillips screwdriver and align the angle indicator alongside the 90° mark. Setting the Standard Bevel Angle 45° (Vertical) (see figure K) – Repeat the above mentioned worksteps accordingly for the 45° bevel angle: Loosen locking knob 29, adjust the adjusting screw 62. In this, the angle indicator 56 must not be readjusted. Adjusting the Tension Force of the Parallel Guide (see figure L) The tensioning force of the parallel fence 8 can decrease after frequent usage. – Tighten nut 64 until the parallel fence can be firmly locked to the saw table again. Adjusting the Play of the Sliding Table (see figure M) – When the play of the sliding table 1 becomes too large after frequent usage, tighten the adjusting screws 65.

– Adjust a 90° bevel angle.

Checking: – Set an angle gauge to 90° and place it on the saw table 11. The leg of the angle gauge must be flush with the saw blade 38 over the complete length.

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Adjusting the Insert Plate (see figure N) Checking: The front side of the insert plate 3 must be flush with or somewhat lower than the saw table; the rear side must be flush with or somewhat above the saw table. Adjusting: – Adjust the correct level with help of the four adjusting screws 66.

Storage and Transport (see figure O)

Storing the Power Tool For storage purposes, the hold-down stick, stops/guides and spare saw blades can be securely fastened to the power tool. – Lock the yellow safety flap 30 and the locking lever 24 of the sliding table 1. – Bring the machine into the transport position. (see “Transport Position”, page 46) – Loosen the auxiliary parallel fence 18 from the parallel fence 8 or from the angle stop 16. – Position the stops/fences (8, 16, 18) and fasten the hold-down stick 22. – Wind the mains cable around the cable holder 31. – A spare saw blade can be fastened to the machine housing for storage with help of the fastening screw 19.

Maintenance and Service

Maintenance and Cleaning f Before any work on the machine itself, pull the mains plug. If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools. In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine. Cleaning For safe and proper working, always keep the power tool and its ventilation slots clean. Remove dust and chips after each working procedure by blowing out with compressed air or with a brush.

Carrying the Power Tool f The power tool should always be carried by two persons in order to avoid back injuries.

After-sales Service and Customer Assistance

f When transporting the power tool, only use the transport fixtures. Never carry the power tool by the protective devices, the table extension 2 or the table width enlargement

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com

Our customer service representatives can answer your questions concerning possible applications and adjustment of products and accessories.

– For lifting or transporting, hold the power tool by the recessed grips 67 on the side of the saw table 11.

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Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: +44 (0844) 736 0109 Fax: +44 (0844) 736 0146 E-Mail: boschservicecentre@bosch.com Ireland

Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: +353 (01) 4 66 67 00 Fax: +353 (01) 4 66 68 88

Midrand, Gauteng Tel.: +27 (011) 6 51 96 00 Fax: +27 (011) 6 51 98 80 E-Mail: rbsa-hq.pts@za.bosch.com

Australia, New Zealand and Pacific Islands

The machine, accessories and packaging should be sorted for environmental-friendly recycling.

Robert Bosch Australia Pty. Ltd.

Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: +61 (01300) 307 044 Fax: +61 (01300) 307 045 Inside New Zealand: Phone: +64 (0800) 543 353 Fax: +64 (0800) 428 570 Outside AU and NZ: Phone: +61 (03) 9541 5555 www.bosch.com.au Republic of South Africa Customer service Hotline: +27 (011) 6 51 96 00

The plastic components are labelled for categorized recycling.

Only for EC countries: Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Subject to change without notice.

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Dr. Eckerhard Strötgen

Head of Product Certification

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24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

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Dr. Eckerhard Strötgen

Head of Product Certification

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O CERTIFIC CT C TI U R T MR CE OBJ_BUCH-783-003.book Page 88 Thursday, November 19, 2009 4:24 PM

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Dr. Eckerhard Strötgen

Head of Product Certification

/II Bosch Power Tools

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Dr. Eckerhard Strötgen

Head of Product Certification

/II Bosch Power Tools

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Veiligheidsvoorschriften nl

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Dr. Eckerhard Strötgen

Head of Product Certification

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Sikkerhedsinstrukser da

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Robert Bosch GmbH, Dept. PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen

Head of Product Certification

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Säkerhetsanvisningar sv

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OBJ_BUCH-783-003.book Page 164 Thursday, November 19, 2009 4:24 PM Dr. Egbert Schneider

Senior Vice President Engineering

Dr. Eckerhard Strötgen

Head of Product Certification

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Allmänna såganvisningar

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Sikkerhetsinformasjon no

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19 Festeskrue for sagblad-depot

20 Boringer for montering

OBJ_BUCH-783-003.book Page 179 Thursday, November 19, 2009 4:24 PM Dr. Egbert Schneider

Senior Vice President Engineering

Dr. Eckerhard Strötgen

Head of Product Certification

/II Bosch Power Tools

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Head of Product Certification

/II Bosch Power Tools

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Dr. Eckerhard Strötgen

Head of Product Certification

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17 Geçme ahartar (23 mm; 13 mm)

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Head of Product Certification

/II Bosch Power Tools

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16 Prowadnica kątowa

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Deklaracja zgodności

Dr. Eckerhard Strötgen

Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

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Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

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Munkavégzési tanácsok

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Dr. Eckerhard Strötgen

Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

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Senior Vice President Engineering

Dr. Eckerhard Strötgen

Head of Product Certification

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OBJ_BUCH-783-003.book Page 407 Thursday, November 19, 2009 4:24 PM Dr. Eckerhard Strötgen

Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

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Dr. Eckerhard Strötgen

Head of Product Certification

/II Bosch Power Tools

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Dr. Eckerhard Strötgen

Head of Product Certification

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1 609 929 T49 | (19.11.09)

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Dr. Eckerhard Strötgen

Head of Product Certification

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