CHE 5-40 - Drill Flex - Free user manual and instructions

USER MANUAL CHE 5-40 Flex

Manager Research & Development (R & D)

Klaus Peter Weinper
Head of Quality
Department (QD)

12.02.2018

Symbols used in this manual 11

Symbols on the power tool 11

Important safety information 11

Noise and vibration 12

Technical specifications 13

Overview 14

Operating instructions 15

Maintenance and care. 17

Disposal information 18

C-Declaration of Conformity 18

Exemption from liability 18

Symbols used in this manual

WARNING!

Denotes impending danger.

Non-observance of this warning may result in death or extremely severe injuries.

CAUTION!

Denotes a possibly dangerous situation.

Non-observance of this warning may result in slight injury or damage to property.

i NOTE!

Denotes application tips and important information.

Symbols on the power tool

Before switching on the power tool, read the operating manual!

Wear goggles!

Wear ear protection!

Use lightweight breathing protection!!

Disposal information for the old machine (see page 18)!

Protection class II (completely insulated)

Important safety information

WARNING!

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

Before using the power tool, please read and follow:

these operating instructions,
- the "General Power Tools Safety Rules" in the enclosed booklet (leaflet-no.: 315.915),
- the currently valid site rules and the regulations for the prevention of accidents.

This power tool is state of the art and has been constructed in accordance with the acknowledged safety regulations.

Nevertheless, when in use, the power tool may be a danger to life and limb of the user or a third party, or the power tool or other property may be damaged. The power tool may be operated only if it is

as intended,
in perfect working order.

Faults which impair safety must be repaired immediately.

Intended use

The hammer drill and chisel hammer CHE 5-40 SDS-max is designed

• for commercial use in industry and trade,
• for hammer drilling in masonry and concrete for compound/injection anchor attachment and through-holes,
• for simple trimming work to remove plaster, masonry and light concrete,
• to be used with suitable tools recommended by the manufacturer for this power tool.

Safety instructions for hammers

Wear ear protectors. Exposure to noise can cause hearing loss.
Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Additional safety instructions

Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
- When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands.
- Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
- Do not use the power tool if it has a damaged power cord. Do not touch the damaged power cord and pull out the mains plug if the power cord is damaged during work. Damaged power cords increase the risk of an electric shock.
Only use tools with SDS-max tool holder. Pull on the tool to check that it is locked properly.
Have a damaged dust cap replaced immediately. The dust cap prevents the ingress of dust into the tool holder.

Dust released from materials, such as lead paints, some types of wood, minerals and metal, may be hazardous to the operator or people in the vicinity. Inhaling or touching such dust may result in respiratory diseases and/or allergic reactions.

• Ensure the workplace is well ventilated.
• If possible, use external dust extraction.

• It is recommended to wear a respirator mask belonging to filter class P2.

• Do not work on materials which release hazardous substances (e.g. asbestos).

• Identify the power tool with stickers only. Do not drill any holes into the housing.
  The mains voltage and the voltage specifications on the rating plate must correspond.

Noise and vibration

The noise and vibration values have been determined in accordance with EN 60745. The A evaluated noise level of the power tool is typically:

Sound pressure level L pA: 96 dB(A);
Sound power level L WA: 107 dB(A);
Uncertainty K: 3 dB.

Total vibration value:

• when hammer drilling:

Emission value a_h .. 8.9 m/s
- Uncertainty K: 1.5 m/s

• when chiselling:

Emission value a h: 14.2 m/s
Uncertainty K: 1.5 m/s

ATTENTION!

The indicated measurements refer to new power tools. Daily use causes the noise and vibration values to change.

NOTE!

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

For a precise estimation of the vibrationload the times should also be considered during which the power tool is switched off or even running, but not actually in use. This may significantly decrease the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

CAUTION!

Wear ear protection at a sound pressure above 85 dB(A).

Technical specifications

Hammer drill and chisel hammer		CHE 5-40 SDS-max
Rated power W 1150
Idle speed	min-1	380
Impact number at no load	min-1	2900
Max. single impact energy (according to "EPTA-procedure 05/2009")	J	10
Lubrication Grease
Tool holder SDS-max
Max. drill diameter – Concrete – Masonry (HM drill bit)	mm mm	4090
Weight according to "EPTA-procedure 01/2003"	kg 6.4
Protection class		II / [2]

Overview

1 Dust cap
2 Locking sleeve
3 Rotary knob for operating mode
4 Vibration damper
5 Switch
6 Handle
7 Power cord

8 Auxiliary handle
9 Rating plate *
10 Thumb wheel for selecting speed and impact rate
11 LED: standby
12 Tool grease

* not visible

Operating instructions

Before switching on the power tool Unpack power tool and accessories and check that no parts are missing or damaged.

Adjusting the auxiliary handle

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

CAUTION!

Use electric power tool with attached auxiliary handle only.

The auxiliary handle can be swivelled into any position to ensure safe and fatigue-free working.

Release the clamping by turning the auxiliary handle counterclockwise (1.).
- Swivel the auxiliary handle into the desired position (2.).
Secure the adjustment by turning the auxiliary handle clockwise (3.).

Changing the tool

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

CAUTION!

Used insertion tools may become hot. Wear protective gloves!

i NOTE!

Tools used must have an SDS-max shank. Inserting the tools

Clean and lightly grease the shaft of the insertion tool.
Check dust cap.

Clean dirty cap.

• Have a defective dust cap replaced.

Insert the cutting accessory (1.) and turn (2.) until it locks.
Check lock by pulling on the insertion tool.

Removing the tools

Pull locking sleeve backwards (1.).
Remove insertion tool (2.).

Setting operating mode

CAUTION!

Do not change operating mode until the electric power tool is at a standstill.

Turn the rotary knob until it audiably engages in the required operating mode:

1. Hammer drilling
2. Chiselling
3. Setting the chisel position (see below)

NOTE!

The rotary knob must audibly click into place in all positions.
- Do not switch on the power tool in the position for setting the chisel position (3.).

Setting the chisel position

The chisel can be adjusted in 12 positions (moved 30^ in each case).

Set the rotary knob for operating mode to the position shown.
Turn the chisel until the chisel is at the required angle.

Move rotary knob for operating mode to the symbol.

Switching on the power tool

Press and hold down the switch. Switch off the machine:
Release the switch.

Safety clutch

CAUTION!

If the safety clutch trips, switch off the power tool immediately!

The safety clutch disconnects the motor from the tool if a preset torque limit value is exceeded. The insertion tool stops. As a result, the motor and gears are protected from damage.

Operating instructions

i NOTE!

The hammer mechanism starts to work only above a certain operating temperature.

When working at low ambient temperature, press the tool tip firmly against the work surface while the tool is in operation.

Repeat as required until the operating temperature is reached and the hammer mechanism is working.

Hammer drilling

1. Move rotary knob for operating mode to the symbol.
2. Insert drill bit.
3. Swivel the auxiliary handle into the required position.
4. Insert mains plug.
5. Grip electric power tool with both hands and assume working position.
6. Position drill bit and switch on electric power tool.
7. When hammer drilling, gently press electric power tool forwards. Excessive pressure does not reduce the drilling time but the service life of the drill bit!
8. After drilling, switch off the power tool.
9. Pull out the mains plug.

Chiselling

1. Insert chisel.
2. Set the rotary knob for operating mode to the position for setting the chisel position.
3. Turn chisel into the required position.
4. Move rotary knob for operating mode to the symbol.
5. Swivel the auxiliary handle into the required position.
6. Insert mains plug.
7. Grip electric power tool with both hands and assume working position.
8. Switching on the power tool.
9. When chiselling, gently press electric power tool forwards to prevent it from jumping.
10. After working, switch off the power tool.
11. Pull out the mains plug.

Other information

• The use of "sharp" insertion tools increases performance and the service life of the electric power tool.
• Work preferably in intervals: work 30 sec., cool down 90 sec..
• After work, clean the electric power tool and store in the carrying case in a dry location.

Maintenance and care

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

Cleaning

Regularly clean the power tool and ventilation slots. Frequency of cleaning is dependent on the material and duration of use.

Regularly blow out the housing interior and motor with dry compressed air.

Carbon brushes

The electric power tool features cut-off carbon brushes.

When the cut-off carbon brushes reach their wear limit, the electric power tool switches off automatically.

i NOTE!

Use only original parts supplied by the manufacturer for replacement purposes. If non-original parts are used, the guarantee obligations of the manufacturer will be deemed null and void.

When the power tool is being used, the carbon brushes can be seen sparking through the rear air inlet apertures. If the carbon brushes are sparking excessively, switch off the electric power tool immediately. Take your electric power tool to a customer service centre authorised by the manufacturer.

Gears

i NOTE!

Do not loosen the screws on the gear head during the warranty period.

Non-compliance will deem the guarantee obligations of the manufacturer null and void.

The electric power tool has an grease lubrication. Have the grease changed/topped up by a customer service workshop authorised by the manufacturer.

Repairs

Repairs may be carried out by an authorised customer service centre only.

X attachment cord

If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available through the FLEX service organization.

Spare parts and accessories

Other accessories, in particular insertion tools, can be found in the manufacturer's catalogues.

Exploded drawings and spare-part lists can be found on our homepage: www.flex-tools.com

Disposal information

WARNING!

Render redundant power tools unusable by removing the power cord.

EU countries only.

Do not throw electric power tools into the household waste!

In accordance with the European Directive 2012/19/EG on Waste Electrical and Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner.

i NOTE!

Please ask your dealer about disposal options!

-Declaration of Conformity

We declare under our sole responsibility that the product described under "Technical specifications" conforms to the following standards or normative documents:

EN 60745 in accordance with the regulations of the directives 2014/30/EU, 2006/42/EC, 2011/65/EU.

Responsible for technical documents:
FLEX-Elektrowerkzeuge GmbH, R & D
Bahnhofstrasse 15, D-71711 Steinheim/Murr

Eckhard Ruhle

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

12.02.2018

Exemption from liability

The manufacturer and his representative are not liable for any damage and lost profit due to interruption in business caused by the product or by an unusable product.

The manufacturer and his representative are not liable for any damage which was caused by improper use of the power tool or by use of the power tool with products from other manufacturers.

Table des matieres

Klaus Peter Weinper
Head of Quality
Department (QD)

Klaus Peter Weinper
Head of Quality
Department (QD)

Desmontar as ferramentas

Puxar a Bucha de bloqueio paraTRS (1.).
Desmontar a ferramenta de aplicacao (2.).

Klaus Peter Weinper
Head of Quality
Department (QD)

Klaus Peter Weinper
Head of Quality
Department (QD)

Klaus Peter Weinper
Head of Quality
Department (QD)

12.02.2018

Klaus Peter Weinper
Head of Quality
Department (QD)

12.02.2018

Endast for EU-stater.

Klaus Peter Weinper
Head of Quality
Department (QD)

Klaus Peter Weinper
Head of Quality
Department (QD)

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ApaipoeTo epyaIeio epapoyns (2.).

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality Department (QD)

12/02/2018

Klaus Peter Weinper
Head of Quality
Department (QD)

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

2018.02.12.

Klaus Peter Weinper
Head of Quality
Department (QD)

12.02.2018

Klaus Peter Weinper
Head of Quality
Department (QD)

12.02.2018

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3HaueHnIyMa IN BnOpaCIN N3MeHraOTc.

i YKA3AHME!

Приведен布局дадноинстукунураимь влбрациь поdedени CTанДарп-зрованьим MeTODOM n3мерень COOTBECTBиC HOPMaTINBHOДOKUMeHTaциEN 60745и можетбыть nCNoIb3OBaHДЯ СраВеня ЗЛЕКТРОНСТРМЕТОВ ДPyгСdpyrom.Он пriroдан.TakkeДЯ пpeBaPntelbHOn OцEHKN Bn6paционH纳узК.Приведен布局ураимь влбрациь BO3HnKaet рпИСNOЛБОВAHN 3ЛeKTPOHHCTPymeHTA NO OCHOHOMY Ha3HaueHInO. Ecniже 3ЛeKTPoINHCTPymeHT NcNoIb3YeETcR He no Ha3HaueHInO, B KOMПLEKe T c DpyrIMPa6OuHMn INHCTPymeHTAmN IIN priN HeDoCTaTOHOM TexO6CnyKBAHHN, TO yPoBeHb Bn6paци MOKeT OTJNUaTbcr. 3TO Moxket 3HaHTeJIbHo NOBICNTB Bn6paциONHHUO Harpy3kY Ha npotЯжehNn BCEI npODONJIteJIbHOCTn pa6Tobl.

ДяTOUHOrO OnpeIeJIeHnBn6paCIOHHO
HaRpy3Kn Heo6xOIMo TaKKe yuHTbIBaTb
BpeM, B TeueHne KOTOpORo I3DeJIne
BbIKNoUeHO IINJ Xe BKNIOUeHO, Ho Ha CaMOM
IeJe HcNOJIb3yeTcR. 3To MoXeT
3NaHTeJIbHO CHN3NTb Bn6paCIOHHyO
HaRpy3Ky Ha npOTJXeHn BCEi
IPOdoJNXtJIbHOCTn pa60TbI.
PpIMTe DOnONHtEJIbHbIe MepblI
3aUHTbI ONepaTopa OT Bn6paCIIu, HApPIMep
PpOBODTe TexHnueCKoe ObcIyXuBaHHe
3JIeKTPOINCTpyMeHTa n pa6Oyero
IHCTpyMeHTa, COxpaHЯITE pyKn B TeNJIe,
OPraHN3yIte pa6OuNe pnoceCbI.

BHIMAHHE!

TIPn 3ByKObOM daBHeHn CbbIwe 85 d5(A) CneJyET nCNOJb3OBaTb CpeIcTba 3aunTbI opraHOB cnyxa.

TexHnueckne xapaKTepeNCTnKN

*Ha puncyhke He BnDHa

Hnctpykua NO kCpnyatau

UcnoNb3yeMbIe pa6OyIe NHCTpyMeHTbI MoryT HArpeBaTbcI. UcNoB3OBaTb 3aunTHbIe nepuATkn!

i YKA3AHME!

IcnoB3yeMbIe HNCTpyMeHTbI dONXHbI 6bITb CHaBXeHbIXBOCTOBHKOM CNTEmbl «SDS-max».

YCTaHOBka HHTpyMeHToB

OuHCTnTb HNCTpyMeHTbI N CJIeRka Cma3aTb XBOCTOBIK.
PpOBepntb nbIe3aunTHbI KOJINaYOk.

-Поунстпь 3aГряЗнhhый KОлnaуК.
- HenncnpabHbI nbJIe3aHTbI KOJIpaOK CJeDyET 3aMeHHTb.

BCTaBnTb pa6OuH nHCTpyMeHT (1.) nOBepHyTb (2.)do erO fNkcaun.
PpOBepntbΦNKcauHIO,NOTaHyB 3a pa6oyn HnCTpyMeHT.

CHRTHNE HNCTpyMeHToB

OTBeCTnΦHKnCnpyUOuMyΦTy Ha3aI (1.).
I3Bneueb pa6oynn HnCtpymeHT (2.).

YcTaHOBka pexIma pa60TbI

BHIMAHHE!

Pexm paobtbo MoXHO nepeKnIOyatb TOnbKO nOcNe OCTaHOBKN 3JeKtpoNHCTpyMeHTa.

I NobepHnTe NOBOPOTHyO KHOJky B noJIOxHHe HxHOro peKIma pa60TbI Do OuyTMORO JIeNka:

1. CbepeHne cyapom
   2.Доибпенс
2. YctaHOBka noIoxKeHn 3y6nla (CM.Hxke)

YKA3AHHE!

Bo BCEX NOIOXKeHnX NOBOPOTHa KHONKa DOnXHa QNKcnpOBaTbCra CO UeJIyKOM.
He BKIOUaIte 3JIeKTPoHCTpyMeHT B N03NcN dJa yCTaHOBKn INoIOXeHn 3y6nna (3.).

YcTaHOBKa NOpJoxeHn3y6nla

3y6nIO MoXHO yCTaHOBnTB B 12 pa3nHbIX NOJoxeHNx (noD yrnaMn C pa3HnueB 30^

I NobepHnTe NOBOPOTHyO KHOKNy peXIMOB pa60TbI B yKa3aHHoe NIOXKeHne.
■Повернite 3убиноТаK，чTOбьОHO HaxODINOCb NOД HeOБхODIMbIM yrnom.

IpeeknoateJIb peKIma pa6oT yCTaHOBNTb Ha CNMBOJ

BkIIOUeHne 3NeKtpOnHcTpymeHTa

HaXMMTe KHOKNy NcKa u ydepknBaIte ee. BbIKIOUeHne np6opa:

3aapanachbIe yacTn I npHaJdJIeXKHOCTN

Ipoyne npnHaJneXHocTn,OCo6eHNO pa6Oue IHCTpyMeHTbI,Bbl CMOKeTe HaHTB KataJorax N3ROTOBNTeJI.

ПОКOMNOHETHHoe I3O6paXeHne I CnNCKN 3aNaChbIX YacTeBbl HaIeTeHaHaWeM caIte B INTEpHET:

www.flex-tools.com

Yka3aHnI NO yTnJIIn3aCmN

IPEyIPEKDEHNEI

Otpa6otabwne cBoi cpoK np6opbl BbIECTn 3 yIOTpe6nHnnyTEM OTpe3aHnCeTeBOro Ka6eJ.

ToIbko dIra cTpaH EC. He yTuIN3npyuTe 3JIeKTPoIHcTpyMeHTbI BMeCTe C6bITOBbIMOn OTXoJaM!

Corglacho Ebponeckoi DupeKtNBc 2012/19/EC OTHocnteIbHo cTapbIX 3NeKtpnuecknx I 3NeKtpOnHbIx Pnp6OpOB HauNoHaJIbHbIM 3aKOHaM, PpHrtbIM Ha OCHOBE 3Toi DupeKtNBbl,OTcJyKbUne CBOI CPOK 3NeKtpOnHCTpyMeHTbl DOJXHbI

coBpaTbCRAOTDeJIbHOOTIpOuHXOTXoDOB
NcdaBaTbCRA BnpHMeMHbIEpyHKtbl,
OTBeTCTBeHHbIE3aNX3KoJOnrHuHyU
yTnIIN3aUIO.

i YKA3AHHE!

VHΦopMaUO O BO3MOXHbIX MeToaX yTUN3aUIMoXHO NOnyUHTb yDnepa!

COOTBETCTBNE HOPMaM (C

Mbl 3aBnem CO Bcei OTBeTCTBeHHOCTbIO, yTo n3DeJIne, ONIcaHHe B pa3JeIe «TexHnueckne XapaKTePncTNIKU», COOTBeTCTByET CNeDyUoIIM HOpMaM IIN HOpMaTHBbIM DOKyMeHTAm:

EN 60745 corlaacno onpeJeHnmaI napeKtNB 2014/30/EU, 2006/42/EG, 2011/65/EG.

OTBETCTBeHHa 3a TexHnueckyIO DOKyMeHTaUIO KOMnHaNIA:

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality Department (QD)

12.02.2018

IckJIIOUeHHe OTBETCTBEHHOCTN

I3rOToBnTeJIb n erOppeDCTaBnTeJIb He Hecyt OTBeTCTBeHHOCTn 3a yUeep6 n yNyUeHHyIO npnbIb B pe3yIbTaTe IpepbIBaHnA DeLoBOi DeAteTbHOCTN, KOTOpblE Bbl3BaHbI N3DeJInEM nII nHEBO3MOxHOCTbIO NCNoJIb3OBaHnA N3dEJIIN. I3rOToBnTeJIb n erOppeDCTaBnTeJIb He Hecyt OTBeTCTBeHHoCTn 3a NOBpeKdEHNy, BO3HnKlne B pe3yJIbTaTe NCNoJIb3OBaHnA N3dEJIIN He No Ha3HaueHIO nII npn erO NcNoJIb3OBaHn C N3dEJIINMn DpyrNX N3rOToBnTeJIeI.