ABAS18-63AS - Saw Fein - Free user manual and instructions

Product Type	Cordless Band Saw
Brand	Fein
Model	ABAS18-63AS
Rated voltage	18 V
No-load speed	162 m/min
Blade dimensions	733 × 12.7 × 0.35 mm
Max. cutting depth	63.5 mm
Weight (with battery)	3.7 – 4.7 kg
Power supply	Lithium-ion battery
Recommended battery type	GBA 18V... / ProCORE18V...
Recommended charger	GAL 18...
Recommended charging temperature	0 to +35 °C
Permissible operating temperature	-20 to +50 °C
Sound pressure level	79 dB(A) (K = 3 dB)
Vibration level (metal cutting)	a_h = 5.3 m/s², K = 1.5 m/s²
Miter cutting capacity	Up to 45°
Illumination	Integrated LED
Protection	Overload and overheating protection
Sliding guide	Yes
Safety lock	Double battery locking
Maintenance	Cleaning ventilation slots, blade replacement with gloves
Included accessories	Band saw blade (depending on version), charger and battery not included

Frequently Asked Questions - ABAS18-63AS Fein

How to change the band saw blade?

Wear protective gloves and safety glasses. Unlock the cover lock tabs, open the cover, turn the pre-tensioning lever 180°, insert the new blade into the guides ensuring correct rotation direction, then close the cover. Check the positioning by running the tool for a few seconds.

Which battery to use with the ABAS18-63AS saw?

Use only AMPShare compatible batteries: Fein GBA 18V... or ProCORE18V... models. Only use the recommended charger (GAL 18...).

How to recharge the battery?

Insert the battery into the suitable GAL 18... charger. Full charge is indicated by the charger LEDs. For first use, fully charge the battery. The recommended charging temperature range is 0 °C to +35 °C.

What materials can be cut with this saw?

This band saw is designed for cutting plastic materials, metal, and rubber. It also allows miter cuts up to 45°.

How to clean and maintain the tool?

Before any maintenance, remove the battery. Regularly clean the ventilation slots with a dry brush. For conductive dust, blow dry and oil-free compressed air inside. Replace the blade if it is dull or damaged.

What to do in case of tool overheating?

The tool is equipped with overload protection. If the temperature is too high, the electronics stop the tool. Let it cool down before reuse. Avoid excessive pressure during cutting.

Can the saw cut at an angle?

Yes, this saw allows miter cuts up to an angle of 45° thanks to its sliding guide.

How to check the battery charge level?

Press the charge level indicator button on the battery. The green LEDs indicate remaining capacity (from 1 flashing LED for 0-5% to 5 fixed LEDs for 80-100% depending on battery type).

Is the saw blade included with the tool?

Depending on the version, a band saw blade may be included. Check the list of supplied accessories. Generally, the charger and battery are not included and must be purchased separately.

How to transport the tool safely?

Remove the battery before transport. Use a suitable transport case. For batteries, comply with hazardous materials regulations if shipping by a third party.

USER MANUAL ABAS18-63AS Fein

3D rendering of a mechanical power tool assembly (no visible text or symbols)

ABAS18-63AS [**] 7 135 ...

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de	6	no	67	sl	125	zh-CN	187
en	13	sv	73	sr	132	zh-TW	191
fr	19	fi	79	hr	138	ko	195
it	26	tr	85	ru	144	th	200
nl	33	hu	91	uk	153	ja	206
es	40	cs	98	bg	160	ar	212
pt	47	sk	104	et	168	hi	218
el	54	pl	111	lt	174
da	61	ro	118	lv	180	CE

CE

UK CA i

A ① (4) ② ① ② (13)

B (9)

(15) (7) (6) (7) (15)

(9) (15) (15)

Mechanical component diagram showing internal parts and motion arrows, labeled (13), with no readable text or symbols beyond annotations.

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F

Original instructions

Safety Instructions

General Power Tool Safety Warnings WARNING Read all safety warnings and all instructions. Failure

to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

▶ Keep work area clean and well lit. Cluttered or dark areas invite accidents.
▶ Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

▶ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
▶ Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
▶ Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock..
▶ If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

▶ Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
▶ Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
▶ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
▶ Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
▶ Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
▶ Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

▶ Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
▶ Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
▶ Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
▶ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  ▶ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  ▶ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

▶ Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
▶ Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
▶ Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

▶ Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Instructions for Band Saws

▶ Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessories contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
▶ Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or

against the body leaves it unstable and may lead to loss of control.

▶ Keep hands away from the sawing area. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
▶ Only bring the power tool into contact with the workpiece when switched on. Otherwise there is danger of kickback if the cutting tool jams in the workpiece.
When the cut is completed, switch off the power tool and then pull the band saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kickback and can place down the power tool securely.
▶ Use only undamaged band-saw blades that are in perfect condition. Bent or dull band-saw blades can break or lead to kickback.
- Keep lubricants or oil away from the band-saw blade. Completely wipe off excess oil before cutting. Otherwise, the band-saw blade can slip.
▶ Do not apply strong pressure to the band-saw blade during operation. Excessive pressure can cause the band-saw blade to slip or break. This poses a risk of injury.
▶ After switching off, do not stop the band-saw blade by applying lateral pressure to it. The band-saw blade can become damaged, break or lead to kickback.
▶ Do not touch the band-saw blade directly after the working process until after it has cooled down. The band-saw blade becomes very hot while working.
▶ Hold the power tool firmly with both hands and make sure you have a stable footing. The power tool can be more securely guided with both hands.
▶ Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
In case of damage and improper use of the battery, vapours may be emitted. The battery can set alight or explode. Ensure the area is well ventilated and seek medical attention should you experience any adverse effects. The vapours may irritate the respiratory system.
▶ Do not open the battery. There is a risk of short-circuiting.
The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit may occur, causing the battery to burn, smoke, explode or overheat.
▶ Only use the AMPShare battery in the manufacturer's products or those of the

AMPShare partners. This is the only way in which you can protect the battery against dangerous overload.

Protect the battery against heat, e.g. against continuous intense sunlight, fire, dirt, water and moisture.

There is a risk of explosion and short-circuiting.

Product Description and Specifications

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury.

Please observe the illustrations at the beginning of this operating manual.

Do not use this power tool until you have thoroughly read and fully understood this operating manual. Pay additional attention to the applicable national health and safety regulations.

Intended Use

The power tool is intended for making separating cuts in plastic, metal and rubber while resting firmly against the material being sawn. It is suitable for straight cuts with a mitre/bevel angle of up to 45°. The saw blade recommendations are to be observed.

Product Features

The numbering of the product features refers to the diagram of the power tool on the graphics page.

(1) Lock-off function for On/Off switch
(2) On/off switch
(3) Handle (insulated gripping surface)
(4) Locking clip for cover
(5) Roller guide
(6) Bandsaw blade
(7) Saw blade guide
(8) Direction of rotation arrow on housing
(9) Lever for bandsaw blade pre-tension
(10) Worklight
(11) Rechargeable battery ^a)
(12) Auxiliary handle (insulated gripping surface)
(13) Cover for bandsaw blade
(14) Rechargeable battery release button

(15) Roller for bandsaw blade

a) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

Bandsaw ABAS18-63AS
Article number 7 135 ...
Rated voltage V= 18
No-load speedA)	m/min	162
Saw blade dimensions mm 733 × 12.7 × 0.35
Max. cutting depth mm 63.5
Weight according to kg EPTA-Procedure 01:2014		3.7–4.7 B)
Recommended ambient temperature during charging	°C	0 to +35
Permitted ambient temperature during operationC) and during storage	°C	-20 to +50
Recommended rechargeable batteries		GBA 18V...ProCORE18V...
Recommended chargers		GAL 18...

A) Measured at 20–25 °C with rechargeable battery ProCORE18V 8.0Ah.
B) Depends on battery in use
C) Limited performance at temperatures < 0 °C

Noise/Vibration Information

Noise emission values determined according to EN 60745-2-20.

Typically, the A-weighted sound pressure level of the power tool is 79 dB(A). Uncertainty K = 3 dB. The noise level when working can exceed the volume stated. Wear hearing protection!

Vibration total values a_n (triax vector sum) and uncertainty K determined according to EN 60745-2-20:

Sawing metal: a_h=5.3 m/s^2 , K=1.5 m/ s^2

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.

The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level

and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period.

To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period.

Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly.

Rechargeable battery

Charging the battery

▶ Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.

Note: Lithium-ion rechargeable batteries are supplied partially charged according to international transport regulations. To ensure full rechargeable battery capacity, fully charge the rechargeable battery before using your tool for the first time.

Inserting the Battery

Push the charged battery into the battery holder until it clicks into place.

Removing the Battery

To remove the rechargeable battery, press the battery release button and pull the battery out.

Do not use force to do this.

The rechargeable battery has two locking levels to prevent the battery from falling out if the battery release button is pressed unintentionally. The rechargeable battery is held in place by a spring when fitted in the power tool.

Battery charge indicator

The green LEDs on the battery charge indicator indicate the state of charge of the battery. For safety reasons, it is only possible to check the state of charge when the power tool is not in operation.

Press the button for the battery charge indicator or to show the state of charge. This is also possible when the battery is removed.

If no LED lights up after pressing the button for the battery charge indicator, then the battery is defective and must be replaced.

Battery model GBA 18V...

LED Capacity

3x continuous green light 60–100 %

2× continuous green light 30–60 %

1x continuous green light 5–30 %

1x flashing green light 0–5 %

Battery model ProCORE18V...

LED Capacity

5 × continuous green light 80–100 %

4 x continuous green light 60–80 %

3 × continuous green light 40–60 %

2 x continuous green light 20–40 %

1 × continuous green light 5–20 %

1 × flashing green light 0–5 %

Recommendations for Optimal Handling of the Battery

Protect the battery against moisture and water.

Only store the battery within a temperature range of -20 to 50 °C. Do not leave the battery in your car in the summer, for example.

Occasionally clean the ventilation slots on the battery using a soft brush that is clean and dry.

A significantly reduced operating time after charging indicates that the battery has deteriorated and must be replaced.

Follow the instructions on correct disposal.

Assembly

Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.

Inserting/replacing the bandsaw blade

▶ Always wear protective gloves when mounting the bandsaw blade. Danger of injury when touching the bandsaw blade.

▶ Always wear safety goggles. Safety goggles reduce the risk of injury.

Fitting the bandsaw blade (see figures A–E)

Release the two locking clips (4) ① and lift up the cover (13) ②. Swivel the lever (9) by 180° in rotational direction as far as it will go.

Guide the bandsaw blade (6) bit by bit into the saw blade guides (7). The rear end of the saw blade must touch the bearings in the bottom part of the saw blade guides (7).

Guide the bandsaw blade (6) bit by bit around the two rollers (15).

Swivel the lever (9) back by 180° as far as it will go. Check whether the bandsaw blade (6) is positioned correctly around both rollers (15). Lower the cover (13) back down until the locking clips (4) engage.

▶ Check that the bandsaw blade (6) is seated correctly. Briefly switch the power tool on and off several times. If the bandsaw blade is not mounted correctly, it can come undone and injure you.

Dust/Chip Extraction

Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one's health. Touching or breathing-in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.

Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.

- Provide for good ventilation of the working place. - It is recommended to wear a P2 filter-class respirator.

Observe the relevant regulations in your country for the materials to be worked.

- Avoid dust accumulation at the workplace. Dust can easily ignite.

Operation

Starting Operation

Switching On and Off

To switch on the power tool, first press the lock-off button (1), then press and hold the on/off switch (2).

The lamp (10) lights up when the on/off switch (2) is lightly or fully pressed, meaning that the work area is illuminated in poor lighting conditions.

To switch off, release the on/off switch (2).

Note: For safety reasons, the on/off switch (2) cannot be locked; it must remain pressed during the entire operation.

Temperature-dependent overload protection

In normal conditions of use, the power tool cannot be overloaded. If the power tool is overloaded or the permitted battery temperature is exceeded, the electronics of the power tool will switch off until the temperature returns to within the optimum operating temperature range.

Working Advice

▶ Hold the power tool firmly with both hands and make sure you have a stable footing.

The power tool can be more securely guided with both hands.

Select a suitable cutting position for your workpiece, so that as many teeth as possible of the bandsaw blade (6) are in the cut (see figure F).

Switch the power tool on, place it onto the workpiece using the guide (5) and slowly lower the bandsaw blade (6) into the cut.

Work with moderate pressure and uniform feed. Reduce the pressure just before ending the cut and slightly raise the power tool, so that it does not fall on the workpiece.

Maintenance and Service

Maintenance and Cleaning

Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.

▶ To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

Range of accessories

Only use original FEIN accessories. The accessories must be intended for the power tool type.

Maintenance and After-Sales Service

Please note that power tools must only be repaired, serviced and tested by qualified electricians. Improper repairs can pose considerable hazards to the user.

When working metals in extreme conditions, conductive dust can settle in the interior of the power tool. Regularly blow out the interior of the power tool through the ventilation openings with dry and oil-free compressed air.

Processing gypsum-containing materials can create dust. This can settle in the interior of the power tool and on switching elements, and may harden due to the humidity. This may impair the switching mechanism. Regularly blow out the interior of the power tool through the ventilation openings and the switching elements with dry and oil-free compressed air.

Products that have come into contact with asbestos must not be brought for repair. Dispose of products contaminated with asbestos according

to the regulations for disposing of waste containing asbestos that apply in the country of use. If FEIN power tools or accessories require repair, please contact the FEIN after-sales service. The address can be found online at

www.fein.com.

Replace labels and warnings on the power tool if they show signs of ageing or wear.

The current spare parts list for this power tool can be found online at

www.fein.com.

Only use original spare parts.

Warranty and Guarantee

The warranty on the product is in accordance with the statutory provisions of the country in which it is placed on the market. Furthermore, the FEIN guarantee applies in accordance with the FEIN manufacturer guarantee declaration. It is possible that only some of the accessories described or depicted in this operating manual will be supplied with the power tool you have purchased.

Declaration of Conformity

The CE declaration only applies to countries of the European Union and EFTA (European Free Trade Association) and only to products intended for the EU or EFTA market.

Once the product is placed on the EU market, the UKCA mark will cease to be valid.

The UKCA declaration only applies to the British market (England, Wales and Scotland) and only to products intended for the British market.

Once the product is placed on the British market, the CE mark will cease to be valid.

FEIN declares, under its sole responsibility, that this product complies with the relevant provisions specified on the final pages of this instruction manual.

Technical documentation at:

C. & E. Fein GmbH, 73529 Schwäbisch Gmünd, Germany

Transport

The recommended lithium-ion batteries are subject to legislation on the transport of dangerous goods. The user can transport the batteries by road without further requirements.

When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labelling must be observed.

For preparation of the item being shipped, consulting an expert for hazardous material is required.

Dispatch battery packs only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also

observe the possibility of more detailed national regulations.

Disposal

Power tools, rechargeable batteries, accessories and packaging should be sorted for environmental-friendly recycling.

Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EU countries:

According to the Directive 2012/19/EU on waste electrical and electronic equipment and its transposition into national law, power tools that are no longer usable, and, according to the Directive 2006/66/EC, defective or drained batteries must be collected separately and disposed of in an environmentally correct manner.

If disposed incorrectly, waste electrical and electronic equipment may have harmful effects on the environment and human health, due to the potential presence of hazardous substances.

Only for United Kingdom:

According to The Waste Electrical and Electronic Equipment Regulations 2013 (SI 2013/3113) (as amended) and the Waste Batteries and Accumulators Regulations 2009 (SI 2009/890) (as amended), products that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Battery packs/batteries:

Li-ion:

Please observe the notes in the section on transport (see "Transport", page 18).

fr 19

Notice originale

Declaration of Conformity

Bandsaw	Article number
ABAS18-63AS	7 135 01 00 94 0

We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: *

	The Supply of Machinery (Safety) Regulations 2008
	The Electromagnetic Compatibility Regulations 2016
	The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
	EN 60745-1:2009+A11:2010
	EN 60745-2-20:2009
	EN 62471:2008
	EN 55014-1:2017+A11:2020
	EN 55014-2:2015
	EN IEC 63000:2018

i.V. S. Böhm

Director of Quality Management

Director of Product Development

Black and white barcode image with vertical lines and a small number '1' at the bottom right.

1 609 92A 7RX

3 41 01 382 06 0. 2022-11-15

FEIN