PM1400 - Cement mixer SCHEPPACH - Free user manual and instructions

USER MANUAL PM1400 SCHEPPACH

Electric paint and mortar stirrerTranslation of original instruction manual

Explanation of the symbols on the device Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompa- nying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures. Read the operating and safety instructions before start-up and follow them! Wear hearing protection. Wear respiratory protection if dust is produced. Wear eye protection. Protection class II The product complies with the applicable European directives. The product complies with the applicable Serbian directives.www.scheppach.com

In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

8. Fuse for on/o󰀨 switch

3. Scope of delivery

This machine is designed to mix liquid and powdery materials such as paint, mortar, adhesive, plaster and similar substances evenly and homogeneously. De- pending on the material consistency and mixing quan- tity, the appropriate stirrer with the appropriate mixing e󰀨ect should be used. The product may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this. An element of the intended use is also the observance of the safety instructions, as well as the assembly instruc- tions and operating information in the operating manual.

Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear Customer We hope your new tool brings you much enjoyment and success. Note: In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Non-compliance with the operating manual,

• Repairs carried out by third parties, unauthorised specialists.

• Installing and replacing non-original spare parts

• Application other than specied

• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 13 / VDE0113 not being observed Please consider: Read through the complete text in the operating manu- al before installing and commissioning the device. The operating manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and ex- tending the service life of the device. In addition to the safety instructions in this operating manual, you must also observe the regulations appli- cable to the operation of the device in your country. Keep the operating manual package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and careful- ly observed by all operating personnel before starting the work. The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed.www.scheppach.com

2. Electrical safety

a) Power tool plugs must match the outlet. Nev- er modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec- tric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords in- crease the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med- ication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Persons who operate and maintain the product must be familiar with the manual and must be informed about po- tential dangers. The liability of the manufacturer and resulting damages are excluded in the event of modications of the product. The product may only be operated with original parts and original accessories from the manufacturer. The safety, operating and maintenance specications of the manufacturer, as well as the dimensions specied in the technical data, must be observed. Please note that our products were not designed with the intention of use for commercial or industrial purpos- es. We assume no guarantee if the product is used in commercial or industrial applications, or for equivalent work.

5. General safety information

General power tool safety warnings m WARNING! Read all safety warnings, instructions, illustra- tions and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instructions for future ref- erence. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operat- ed (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive at- mospheres, such as in the presence of am- mable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while op- erating a power tool. Distractions can cause you to lose control.www.scheppach.com

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations di󰀨erent from those intended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

a) Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. m ATTENTION! This power tool generates an electromagnetic eld dur- ing operation. This eld can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recom- mend that persons with medical implants consult with their physician and the manufacturer of the medical im- plant prior to operating the machine. Mixer safety instructions a) Always hold the power tool with both hands on the intended handles. Loss of control can cause personal injury. b) Ensure su󰀩cient ventilation when mixing ammable materials to avoid a hazardous at- mosphere. Developing vapour may be inhaled or be ignited by the sparks the power tool produces. c) Do not mix food. Power tools and their accesso- ries are not designed for processing food. d) Keep the cord away from the working area. The cord may be entangled by the stirrer. e) Ensure that the mixing container is placed in a rm and secure position. A container that is not properly secured may move unexpectedly. f) Ensure that no liquid splashes against the housing of the power tool. Liquid that has pene- trated the power tool can cause damage and lead to electric shock. g) Follow the instructions and warnings for the material to be mixed. Material to be mixed may be harmful. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, en- sure these are connected and properly used. Use of dust collection can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a sec- ond.

4. Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that can- not be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjust- ments, changing accessories, or storing pow- er tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of chil- dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a󰀨ect the power tool’s operation. If dam- aged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.www.scheppach.com

Sound pressure level L

3 dB Wear hearing protection. Excessive noise can result in a loss of hearing. Total vibration emission values (vector sum of three directions) determined according to EN 60745. Vibration emissions value a

Additional information for electric tools Warning! The specied vibration emission value has been measured according to a standardised testing proce- dure and can be used for comparison of one power tool with another; and may change depending on the way in which the power tool is used and in exceptional cases may be higher than the specied value. The specied vibration emission value can be used to compare one power tool with another. The specied vibration emission value can also be used for an initial estimation of the impair. Keep the noise level and vibration to a minimum!

• Only use devices which are free of defects.

• Maintain and clean the device at regular intervals.

• Adapt your working methods to the device.

• Do not overload the device.

• Have the device checked if necessary.

• Switch the device o󰀨 if it is not in use.

• Open the packaging and carefully remove the product.

• Remove the packaging material, as well as the packaging and transport safety devices (if present).

• Check whether the scope of delivery is complete.

• Check the product and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised. h) If the power tool falls into the material to be mixed, unplug the power tool immediately and have the power tool checked by a qualied re- pair person. Reaching into the mixing container with the power tool still plugged in can lead to elec- tric shock.

i) Do not reach into the mixing container with

your hands or insert any other objects into it while mixing. Contact with the stirrer may lead to serious personal injury. j) Start up and run down the power tool in the mixing container only. The stirrer may bend or spin in an uncontrolled manner. Residual risks m The machine has been built according to the state- of-the-art and the recognised technical safety require- ments. However, individual residual risks can arise during operation.

• Danger of injury for ngers and hands due to the ro- tating stirrer.

• Hazard due to electrical power with the use of im- proper electrical connection cables.

• Furthermore, despite all precautions having been met, some non-obvious residual risks may still re- main.

• Residual risks can be minimised if the “Safety in- structions” and “Intended use” are observed along with the complete operating instructions.

Rated voltage 230 V~ 50 Hz Power consumption 1400 W Idle speed 0-570 min

Stirrer receptacle M14 Protection class II Weight 4.9 kg Subject to technical modications! Noise and vibration The noise and vibration levels have been determined in accordance with EN 60745.www.scheppach.com

Speed control (g. 1) The speed of the device can be set in stages with the speed controller (9). The type of material being mixed will determine what speed is required. The best way to learn the optimum speed is through practice. 2-speed gearbox (g. 1) The device is equipped with an 2-speed gearbox. If the gear switch cannot be locked, turn the stirrer slightly.

Actuate the gear switch only when at a standstill. Working with the paint and mortar stirrer

• When changing the stirrer, the mains plug must be pulled out.

• When dipping into the mix or removing it from the mix, work at a reduced speed. After complete im- mersion, increase speed to maximum to ensure ad- equate motor cooling.

• Guide the machine through the mixing vessel during the mixing process. Mix until the entire mixture has been completely worked through.

• After completing the mixing work, clean the stirrer Area of application of the agitators (Fig. 1)

• The left-turning agitator (2a) is used for low-viscos- ity substances such as: Di󰀨erent types of paints, varnishes, glazes, wallpaper paste, sealing com- pounds, bitumen, chemicals, red lead, cement slur- ries

• The right-turning agitator (2b) is used for high-vis- cosity substances such as: Adhesive and ready- mixed mortars, adhesive binders, gypsum, lime, ce- ment plaster, screed, concrete, tile adhesive, glue, putty, pastes, granulate

10. Maintenance and care

Before any maintenance and cleaning work:

• Switching o󰀨 the device

• Wait for the device to stop

• Pull out the mains plug Only use original parts. Other parts can lead to unpre- dictable damage and injuries. Repair work beyond this may only be carried out by the manufacturer or customer service. Store the device out of the reach of children.

• If possible, keep the packaging until the expiry of the warranty period.

• Familiarise yourself with the product by means of the operating manual before using for the rst time.

• With accessories as well as wearing parts and replacement parts use only original parts. Spare parts can be obtained from your specialist dealer.

• When ordering please provide our article number as well as type and year of manufacture for the product. m WARNING! The product and the packaging material are not children‘s toys! Do not let children play with plastic bags, lms or small parts! There is a danger of choking or su󰀨ocating!

8. Assembling (g. 2 - 4)

m Attention! Always make sure the product is fully assembled before commissioning!

1) Turn the mixing rod (1) clockwise into the mixing

element (2). (Fig. 2)

2) Then screw the assembled mixing rod into the

drive shaft (3). (Fig. 3) DANGER! Only use a mixing rod that is suitable and de- signed for the material to be mixed. An incorrect mixing rod can damage the device due to over- loading and cause accidents! To remove, turn the mixing rod counterclockwise out of the drive shaft. The rod can be very tight in this mount. In this case, the holder must be secured against turn- ing with a key. (Fig. 4)

Switch on and o󰀨 Switching on (g. 1) Press and hold the on/o󰀨 switch fuse (8); now you can press the on/o󰀨 switch (7) to start the hand mixer. As soon as the device is working, you can release the safety device for the on/o󰀨 switch (8). Switching o󰀨 (g. 1) Release the on/o󰀨 switch (7). The fuse for the on/o󰀨 switch (8) switches o󰀨 automatically as well.www.scheppach.com

• The product can cause temporary voltage uctua- tions in unfavourable mains conditions.

• The product is only intended for use at connection points that a) do not exceed a maximum permissible mains im- pedance “Z” (Zmax. = 0.25 Ω), or b) have a mains constant current carrying capacity of at least 100 A per phase.

• As the user, you are required to ensure that the con- nection point at which you wish to operate the prod- uct fulls one of the requirements mentioned, a) or b). If necessary, consult with your energy supplier in this regard. Damaged electrical connection cable The insulation on electrical connection cables is of- ten damaged. This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been improp- erly fastened or routed.

• Places where the connection cables have been cut due to being driven over.

• Insulation damage due to being ripped out of the wall outlet.

• Cracks due to the insulation ageing. Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage. Check the electrical connection cables for damage regularly. Ensure that the connection cables are dis- connected from electrical power when checking for damage. Electrical connection cables must comply with the ap- plicable VDE and DIN provisions. Only use connection cables with designation H05VV-F. The printing of the type designation on the connection cable is mandatory. AC motor

• The mains voltage must be 220 - 240 V~.

• Extension cables up to 25 m long must have a cross-section of 1.5 square millimetres. Connections and repair work on the electrical equip- ment may only be carried out by electricians. Please provide the following information in the event of any enquiries: Note the following to maintain the functionality of the device:

• Keep ventilation slots free and clean

• Remove dust and dirt with a cloth or a soft brush

• Do not clean the machine with running water or high-pressure cleaners.

• Do not use any solvents (petrol, alcohol, etc.) on the plastic parts as they can damage the plastic parts.

• The mixer is equipped with carbon brushes. If they are worn, have the carbon brushes replaced by cus- tomer service. For your own safety, check the mixer regularly for dam- age. Replace a damaged mixer immediately. Check the stirrer regularly. A stirrer with a defective stirrer shaft must no longer be used. Have the device serviced if necessary. Service information With this product, it is necessary to note that the fol- lowing parts are subject to natural or usage-related wear, or that the following parts are required as con- sumables. Wearing parts*:Mixing rod, carbon brushes

• may not be included in the scope of supply! Spare parts and accessories can be obtained from our service centre. To do this, scan the QR code on the cover page. Spare parts / accessories Carbon brushes - Article no.: 3907801002 Mixer rod right-turning - Article no.: 5907800702 Mixer rod left-turning - Article no.: 5907800701 Mixer attachment - Article no.: 3907801009

11. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer‘s mains connection as well as the ex- tension cable used must also comply with these regulations.

• The product fulls the requirements of EN 61000- 3-11 and is subject to special connection require- ments. This means that use at any freely selectable connection points is not permitted.www.scheppach.com

• Type of current for the motor

• Data of machine type plate

• Motor data - type plate Connection type X If the mains connection cable of this product is dam- aged, it must be replaced by a specially prepared mains connection cable which can be obtained from the manufacturer or its service department.

• The entire device and accessories must be cleaned thoroughly.

• Always store the device out of the reach of children. Place in a stable position in a dry and safe place where extremely high or extremely low tempera- tures cannot occur.

• Protect the stored device from sunlight, if possible place it in darkened areas.

• Do not wrap the device in bags or tarpaulins made of nylon or plastic, as moisture can form in these.

13. Disposal and recycling

Notes for packaging The packaging materials are recy- clable. Please dispose of packag- ing in an environmentally friendly manner. Notes on the electrical and electronic equipment act [ElektroG] Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of sepa- rately!

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery law.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their per- sonal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places: - Public disposal or collection points (e.g. municipal works yards) - Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or o󰀨er to do so voluntarily. - Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity. - Further supplementary take-back conditions of the manufacturers and distributors can be ob- tained from the respective customer service.

• If the manufacturer delivers a new electrical appli- ance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Un- ion, di󰀨erent regulations may apply to the disposal of waste electrical and electronic equipment.www.scheppach.com

Fault Possible cause Remedy Motor does not start No mains voltage (power failure) Check fuse Connection cable defective Replace cable or have cable checked (elec- trician) no longer use defective cables Motor or switch faulty to solve the problem, contact the manufactur- er or a company named by him Unusual vibrations Damaged mixer Replace mixer Mixing shaft damaged to solve the problem, contact the manufactur- er or a company named by him Wrong mixing material Wrong processing Observe the manufactur- er’s processing instructions The device starts up, but blocks when the load is low and may switch o󰀨 automatically. Extension cable too long or cross-section too small. Extension cable must be at least 1.5 mm² with a maximum length of 25 m. Socket too far from the main con- nection and too small cross-sec- tion of the connection cable. For longer cables, cross-section must be at least 2.5 mm².www.scheppach.com

= xx dB; guaranteed L

15. Declaration of conformity

= xx dB; guaranteed L

hereby declares the following conformity under the EU Direc- tive and standards for the following article

tive and standards for the following article