MASTER 650 ERGO - Workbench WOLFCRAFT - Free user manual and instructions

USER MANUAL MASTER 650 ERGO WOLFCRAFT

IMPORTANT – KEEP FOR FUTURE REFERENCE – READ

CAREFULLY GENERAL INFORMATION INTRODUCTION These operating instructions describe the MASTER 650 ERGO Clamping and Working Table (hereafter also referred to as "Product"). Keep the operating instructions in a safe place for future reference. The purpose of the figures in this operating manual is to help you better under- stand the topics and step sequences. The representations in the figures are ex- amples and may deviate slightly from the actual appearance of your product.

SYMBOLS AND MEANINGS

WARNING WARNING ...means that there is risk of severe to life-threatening injury. CAUTION CAUTION ...means that there is risk of minor to moderate injury. NOTICE NOTICE ...indicates important information (e.g. risk of property damage), but not hazards. Information This symbol indicates information that helps you to quickly and safely perform your tasks. Warning of a danger This symbol indicates a general hazard that, if not avoided, could res- ult in injury. Risk of crush injuries to hands This symbol indicates hazardous situations that could result in hand in- juries. Observe instructions! This symbol indicates that the operating instructions must be followed. Wear safety goggles! This symbol indicates that you have to wear safety goggles. Wear ear protection! This symbol indicates that you have to wear ear protection. Wear protective gloves! This symbol indicates that you have to wear protective gloves. Wear protective mask! This symbol indicates that you have to wear a protective mask. Do not apply weight unevenly! Maximum load: 120 kg Do not use as a seat, ladder or support. Do not stand on the working table. Use caution when working with workpieces on an inclined worktop – there is risk of the worktop tilting forward! SAFETY

GENERAL SAFETY INFORMATION

WARNING Disregarding the safety information and instructions leads to risk of injury! Failure to comply with safety information and instructions may lead to serious in- juries. a) By following the safety information and instructions provided in these oper- ating instructions, personal injury and property damage may be prevented when working at or with the product. b) Before starting any work, read the operating instructions, in particular the Safety chapter and the respective safety instructions. It is important to un- derstand the information that has been read. Always obey the following safety instructions: – Assemble the working table correctly and check that all the handle screws and screw joints are tight before beginning work. Correct as- sembly ensures that the table does not fold up and the table top does not tilt unintentionally. – Never use your working table improperly or for an unintended purpose! Any use other than the intended use may lead to hazardous situations. – Keep your work area clean and remove all unnecessary items from the working table. Clutter on the work area can cause accidents. – Make sure that your hands do not get caught in the folding, sliding or tilting parts of the working table. Risk of injury. – Never work with a defective working table! – Check the working table for damage before each use. – Clamp the workpiece to be processed firmly! It is safer to hold a workpiece in place with clamping jaws or other clamping devices than with your hand. – Make sure that all screws and handle screws are tight during transport. – Place the working table on a firm, level and horizontal surface. If the working table can slip or wobble, the workpiece or power tool cannot be con- trolled evenly and safely. – Make sure that the two lower handle screws are always tightened, so that the height of the table cannot change accidentally. – Make sure that long workpieces do not bring the working table out of balance. Long workpieces must be supported at the free end. – Wear suitable personal protective equipment: ear protection, safety goggles, dust mask if the work generates dust, protective gloves when work- ing with rough materials and when changing tools. – Do not store the working table outdoors or in a damp environment. There is a risk of corrosion and of the worktop warping. – Keep your work area clean and well lit. Untidy or dark work areas can lead to accidents. 23– Keep children and other persons at a safe distance when using the working table. If you are distracted, you may lose control of the device. – Wear suitable clothing. Never wear loose clothing or jewellery. Keep hair, clothing and gloves away from moving parts. Loose clothing, jew- ellery or long hair can get caught in moving parts. – Avoid overloading the working table and never use it as a seat, ladder or support. Placing excess weight on the working table or standing on it can cause the centre of gravity of the table to shift, so that it tips over. – Only use genuine wolfcraft spare parts. – Caution: There is a risk of tipping in the case of protruding workpieces. – Additionally support protruding or large workpieces, to prevent risk of tilting, and make sure that lateral clamping and machining of laterally clamped workpieces does not result in the table becoming unbalanced. When workpieces protrude beyond the table, the centre of gravity can shift outward, which can cause damage to the workpiece or risk of injury from tilt- ing. – When working with workpieces on an inclined worktop, be careful that the worktop does not tilt forward. – Do not use the working table as machine table with a clamped power tool (e.g. circular handsaw, router), nor as machine stand (e.g. cutting stand, drill stand, crosscut and mitre saw). – Make sure that you do not apply excessive clamping pressure when fastening fragile materials. There is risk of splintering! – Remove all tools from the tool holders of the table before folding up the table, so that there is no risk of the contained tools falling or damaging the table. – Take care not to pinch your hands when folding and unfolding the table. INTENDED USE The MASTER650 ERGO can be used for the following purposes: – As a clamping and working table for machining workpieces (e.g. drilling, sanding, etc.). – For clamping workpieces between the table tops – For clamping larger workpieces by means of plastic clamping jaws that have been additionally mounted to the working table. FORESEEABLE MISUSE Any use other than that described in the chapter on intended use is considered reasonably foreseeable misuse, e.g.: – Not observing the safety instructions for this product or the mounted tool. – Using the table as machine table or machine stand. – Using the table as work platform or seat. – Applying a load of more than 120kg. – Clamping long workpieces with one end protruding without suitable support, causing the centre of gravity to shift outward, which could result in the work- ing table tilting over. The manufacturer does not accept any liability for property damage or personal in- jury resulting from reasonably foreseeable misuse or from failure to observe the op- erating instructions. PRODUCT OVERVIEW PRODUCT DESCRIPTION The MASTER650 ERGO is a height-adjustable clamping and working table. It is suit- able for use as a working table for machining workpieces (e.g. drilling, sanding, etc.). With the working table, a variety workpieces can be clamped between the table tops. The additional plastic clamping jaws permit larger workpieces to be clamped. The height of the working table can be adjusted to any position between 780 and 950mm. The table's worktop can be variably inclined between 0°andmax.65°. The max. load is 120kg.

Take the MASTER650 ERGO out of the cardboard box and check that the contents are complete and all illustrated parts are included (Fig.1). TECHNICAL DATA Dimensions when set up for use (width x depth x height): 650 x 720 x 780 - 950 mm Dimensions when folded up (width x depth x height): 650 x 180 x 1060mm Tilt of table surface: 0° - 65° Clamping area between table tops: 110mm Clamping area between plastic clamping jaws: 410mm Clamping area for long objects that are standing on the floor (Fig.8):

Bore diameter of clamping holes: 20.2mm Maximum load: 120kg Weight: 13.1kg ASSEMBLY ASSEMBLY TOOL The following assembly tools are required (not included in scope of delivery): Allen key: 4mm + 5mm Screwdriver: PZ3 Spanner: 10mm + 13mm ASSEMBLY CAUTION Risk of crush injuries to fingers and hands during assembly When moving parts are being mounted, there is risk of shear move- ments, especially if the handle screws, which have a securing func- tion, have not been mounted yet. Pay attention to your hands and the selected holding positions dur- ing assembly work. If necessary, ask a second person to assist you. The worktop section is pre-assembled; the lower section still has to be fully as- sembled. Place the right and left leg of the table on a flat, clean surface. NOTICE When screwing the two lower struts in place, make sure that they are aligned cor- rectly: the longer folded edge must be at the top (Fig.2.1). Fold open the two legs and mount the two lower struts between the legs. Make sure that the protruding flat spring of the right leg is on the inside. Screw in the bolts and nuts by hand; they will be tightened later (Fig.2.1 and Fig.2.2). Mount the tool ledge between the legs. NOTICE When screwing the tool ledge in place, make sure that it is aligned correctly. The wolfcraft logo has to face forward (to the left in Fig.2.1). Put on the foot bumpers at the bottom of the legs. Pay attention to the asymmet- rical shape of the foot bumpers and mount them as shown (Fig.2.3). 24NOTICE When pushing in the telescopic tube, make sure that it is aligned correctly. The telescopic tube with the large square hole has to be on the right-hand side (Fig.2.4). From the top, push both telescopic tubes into the openings in the legs (Fig.2.4). Mount a handle screw at the left and right of the telescopic tubes respectively and tighten them (Fig.2.5). On the left and right respectively, install a swivel plate on the two telescopic tubes, using the bolts, washers and nuts shown in the illustration. When fastening the swivel plates in place, make sure that the openings in the swivel plates face to- wards the wolfcraft logo on the tool ledge (Fig.2.6). Then mount the handle screws, washers and bolts. Make sure that the embossing on the washer is aligned correctly (Fig.2.7). Use tools to fully tighten all bolts that were previously hand-tightened (Fig.2.8). Turn the worktop section upside down and place it on a table. Mount the handles on the two hand cranks, using the appropriate screws and washers (Fig.2.9). CAUTION Risk of injury from worktop falling during assembly! The worktop section does not stay in place by itself when it is placed on the lower section. After placing the worktop section, keep holding it until the bolts have been completely tightened! Place the worktop section on the lower section. Make sure that the grooves in the worktop section engage in the spring clips of the swivel plate. Put in the bolts and nuts and fasten the worktop section onto the lower section (Fig.2.10). OPERATION

FOLDING UP THE TABLE

Fold up the table as follows: Insert the centre panel between the worktop panels (if necessary) and clamp it in place (Fig.3.1). Check the height adjustment and set it to the lowest position (if it is in another position). Firmly tighten the handle screws for the height adjustment (Fig.3.2). At the left and right, release the two upper handle screws at the swivel plate and swivel the worktop section until it reaches the limit stop. To fix the worktop section in place, tighten the two upper handle screws again (Fig.3.3). Now slightly tilt the table onto the rear foot bumpers and fold in the front footpiece until it reaches the stop (Fig.3.4). The table can be carried with one hand holding it at the cutout in the table's worktop or at the carry bar of the frame (Fig.3.5). For storage, lean the table against a wall at a slight angle to prevent it from falling over (Fig.3.6).

FOLDING OUT THE TABLE

CAUTION Risk of injury from uncontrolled movements of the working table If the footpieces of the working table are not folded out completely, there is risk of uncontrolled table movements. Before starting work, make sure that the footpieces have been folded out fully and the working table is standing securely. Unfold the table as follows: Make sure that all four handle screws (height and angle adjustment) have been firmly tightened. Fold out the footpiece to the limit stop und rest the table on both footpieces (Fig.4.1). At the left and right, release the two handle screws at the swivel plate and swivel the worktop section to the horizontal position (Fig.4.2). Fix the worktop section in place by tightening the two handle screws again. Subsequently make sure that the table is standing securely (Fig.4.3).

TABLE HEIGHT ADJUSTMENT

CAUTION Risk of injury from uncontrolled movements of the working table If the handle screws for the height adjustment are not tightly closed, there is risk of the worktop section lowering when work is performed on it. Before starting any work and after each adjustment of the work height, make sure that the handle screws of the height adjustment have been tightened properly, so that the worktop section is securely fixed in place. You can adjust the working height to any position from 780 to 950mm. Proceed as follows: Make sure that both handle screws for tilting the worktop at the swivel plates have been firmly tightened. Release the two handle screws while holding the table (Fig.5.1). Move the worktop section up or down until it is at the desired height (Fig.5.2). Tighten the two handle screws again (Fig.5.3).

TILTING THE TABLE TOP

CAUTION Risk of injury from falling workpieces or tools Any mounted tools and workpieces must be removed from the working table be- fore tilting the worktop. CAUTION Risk of injury from uncontrolled movements of the working table If the handle screws at the working table are not tightly closed, there is risk of the worktop folding when work is performed on it. Before starting any work and after each adjustment of the work angle, make sure that both handle screws have been tightened securely, so that the worktop section cannot tilt. CAUTION Risk of injury from uncontrolled movements of the working table When heavy workpieces are placed on an inclined worktop, there is risk of the working table tilting forward. Place heavy workpieces as close to the centre of the table's worktop as possible. The worktop can be tilted at an angle of between 0°and65°. To do so, proceed as follows: Make sure that the handle screws for the height adjustment have been firmly tightened, so that the table height cannot shift. At the left and right, release the two handle screws at the swivel plate and swivel the worktop section to the desired position (Fig.6.1 and Fig.6.2). To fix the worktop section in place, tighten the two handle screws again (Fig.6.3). OPERATING FUNCTIONS CAUTION Risk of injury from uncontrolled movements of the working table If the handle screws of the height or angle adjustment are not tightened properly, there is risk of uncontrolled table movements when work is done on the table. Before starting work, make sure that the handle screws are tightened so that the worktop section is securely fixed in place. The work area of the Master 650 ERGO can be varied between two sizes. Depending on how much space you need, you can insert the centre panel into the table's worktop, or remove it. 25CLAMPING WORKPIECES The plastic clamping jaws included in the scope of delivery offer a wide range of clamping and support options for workpieces. NOTICE To clamp workpieces, remove the centre panel from the worktop section (Fig.7). To clamp a workpiece, insert the clamping jaws (if needed) into the table's worktop panels and position the workpiece between the worktop panels or clamping jaws. Turn the two hand cranks clockwise to clamp a workpiece. To release the work- piece, turn the two hand cranks anti-clockwise (Fig.7).

MAINTENANCE AND CLEANING

– After any work, always clean the clamping and working table using a dry cloth. – To ensure that the height adjustment works flawlessly, regularly clean the two telescopic tubes. Use a cloth with a small quantity of oil and rub the tele- scopic tubes with it. – Do not use aggressive and/or scouring cleaning agents or solvents.

DISASSEMBLY AND DISPOSAL

Dispose of the packaging materials in an environmentally friendly manner. In the event of disposing of the MASTER 650 ERGO , observe local disposal regulations. WARRANTY CONDITIONS Dear DIY enthusiast, you have purchased a high-quality wolfcraft® product which we know you will enjoy using. wolfcraft® products are built to high technical standards and undergo intensive development and testing before leaving the fact- ory. Constant checks and regular tests during their production ensure a high stand- ard of quality. Sound technical developments and reliable quality assurance give you the certainty that you have made the right purchase decision. For this wolfcraft product, we grant you a 10year warranty from the date of purchase, provided it is used exclusively for DIY purposes. This warranty only covers damage to the object of purchase itself and only such damage that is attributable to material or manu- facturing defects. This warranty does not cover defects or damage attributable to improper operation or inadequate maintenance of the appliance. Moreover, the warranty does not include the effects of normal wear, or defects or damage known to the customer upon conclusion of the purchase contract. Warranty claims can only be asserted upon submission of the invoice/proof of purchase. The warranty granted by wolfcraft does not limit your legal rights as a consumer (supplementary performance, rescission or reduction, compensation for damages or expenses). Address warranty claims to: wolfcraft GmbH Wolffstraße 1 56746 Kempenich Germany 26FR

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