RAP200 - RYOBI - Free user manual and instructions

USER MANUAL RAP200 RYOBI

It is essential that you read the instructions in this manual before operating this machine.

Fire extinguisher equipment shall be present and working. WARNING: To reduce the risk of skin injection: Do not aim the nozzle at, or spray any person or animal. Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body. Always use the nozzle tip guard. Do not spray without nozzle tip guard in place. Only use a spray tip specified by the manufacturer. Use caution when cleaning and changing spray tips. In the case where the spray tip clogs while spraying, follow the manufacturer’s instructions for turning off the unit and relieving the pressure before removing the spray tip to clean. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions. High pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately. Check hoses and parts for signs of damage. Replace any damaged hoses or parts. This system is capable of producing 19.3 Mpa (2800 psi). Only use replacement parts or accessories that are specified by the manufacturer and are rated a minimum of 20.7 Mpa (3000 psi). Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly. Verify that all connections are secure before operating the unit. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. For household use only. WARNING: To reduce the risk of injury: Always wear appropriate gloves, eye protection and a respirator or mask when painting. Do not operate or spray near children. Keep children away from equipment at all times. Do not overreach or stand on an unstable support. Keep effective footing and balance at all times. Stay alert and watch what you are doing. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Do not kink or overbend the hose. Do not expose the hoses to temperatures or to pressures in excess of those specified by the manufacturer. Do not use the hose as a strength member to pull or lift the equipment.

GENERAL POWER TOOL SAFETY WARNINGS WARNING SAVE THESE INSTRUCTIONS. To reduce the risks of fire or explosion, electric shock, and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and the proper usage of the equipment.

READ ALL INSTRUCTIONS KNOW YOUR PAINT TOOL. Read the operator’s manual carefully. Learn the machine’s applications and limitations as well as the specific potential hazards related to this tool.

WARNING: To reduce the risk of fire or explosion: Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment. For units intended for use with only water-based or mineral spirit-type materials with a minimum flash point of 60°C, do not spray or clean with liquids having a flash point less than 60°C. Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, pistol-grip sprayer, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacture. Verify that all containers and collection systems are grounded to prevent static discharge. Connect to a grounded outlet and use grounded extension cords. Do not use a 3 to 2 adapter. Do not use a paint or a solvent containing halogenated hydrocarbons. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area. Keep pump assembly in a well ventilated area. Do not smoke in the spray area. Do not operate light switches, engines, or similar spark producing products in the spray area. Keep area clean and free of paint or solvent containers, rags, and other flammable materials. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions. 1

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Never start the machine if ice has formed in any part of the equipment. Keep away from hot parts. Check bolts and nuts for looseness before each use. A loose bolt or nut may cause serious motor problems. Before storing, allow the product to cool. Store in a cool, well-ventilated area, safely away from spark and/or flame-producing equipment. Never use the sprayer without a spray tip installed. An injection injury can lead to possible amputation. See a physician immediately. Never put your hand in front of the spray tip when in use. Gloves will not always provide protection against an injection injury. Wear protective clothing to keep paint off skin and hair, along with a mask or respirator during use. Paints, solvents, and other materials can be harmful if inhaled or if they come into contact with the body. Always unplug the paint station, shut the unit off and release pressure before servicing, cleaning the tip or guard, changing the tip, or leaving unattended. Plastic can cause sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials. Do not spray outdoors on windy days. Do not attempt to clean or unclog the spray tip with your finger. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.

SPECIAL SAFETY RULES Keep guards in place and in working order. Never operate the tool with any guard or cover removed.

Make sure all guards are operating properly before each use. Use right tool. Don’t force tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended. Do not operate the equipment while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces. Exercise caution to avoid slipping or falling. Always wear safety glasses with side shields. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses. Use only recommended accessories. The use of improper accessories may cause risk of injury. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

SPECIAL SAFETY RULES Follow manufacturer’s recommendations for safe loading, unloading, transport, and storage of machine.

Be thoroughly familiar with controls. Know how to stop the product and bleed pressure quickly. Keep tool dry, clean, and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. Do not use tool if switch does not turn it off. Have defective switches replaced by an authorized service center.

SERVICE Have your paint tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

Avoid dangerous environment. Don’t use in damp or wet locations or expose to rain. Keep work area well lit.

Never direct a paint stream toward people or pets, or any electrical device. 2

Prime/spray lever Roller hook Pistol-grip sprayer hook 13.25 liter paint container 7.62 m grounded high pressure hose ON/OFF switch

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR HIGH/LOW pressure control

Wheel Accessory storage High pressure hose storage Return tube Intake tube Paint container lid Folding handle Paint station with 13.25 liter container and lid Elastic strap Pistol-grip sprayer with nozzle tip guard Roller cap 22.9 cm roller Roller head Roller handle Garden hose attachment 415 Reversible spray tip 515 Reversible spray tip Axle Washer Large washer Small washer Hitch pin Handle Handle knob Spray hose outlet High pressure hose Hose collar Pistol-grip sprayer Adjustable wrench Nozzle tip guard Reversible spray tip Nozzle seat Cap Lock-off thumbscrew Pin Slot Trigger Spray Lock-off Larger paint container Waste container Paint container Orifice size increases Fan width decreases High pressure Even strokes Latches Filter Garden hose Low pressure Trigger guard

Hex socket screw Lock nut Sprayer nut Hook and loop straps

ELECTRICAL EXTENSION CORDS Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the product’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the product will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord.

When working with the product outdoors, use an extension cord that is designed for outside use. ELECTRICAL CONNECTION This product is powered by a precision-built electric motor. It should be connected to a power supply that is 230 V, AC only (normal household current), 50 Hz. Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double check the power supply. GROUNDING INSTRUCTIONS This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. WARNING Improper connection of the grounding plug can result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

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FOLDING THE HANDLE See Figure 4. To raise the handle: pull the handle up until the handle release knob snaps through the locking hole to secure the handle in place. To lower the handle (for storing): pull the handle release knob on the right side of handle and lower.

ELECTRICAL Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.

Repair or replace a damaged or worn cord immediately. This product is for use on a nominal 230 V circuit and has a grounding plug similar to the plug. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.

CONNECTING HIGH PRESSURE HOSE/PISTOL-GRIP SPRAYER See Figure 5.

To connect the high pressure hose to the paint station: Screw the collar on the high pressure hose onto the spray hose outlet located on the pump. Tighten securely with an adjustable wrench. To connect the pistol-grip sprayer to the high pressure hose: Screw the collar on the high pressure hose onto the pistol-grip sprayer by turning the hose collar clockwise. Use an adjustable wrench to hold the nut on the pistol-grip sprayer and another to turn and tighten the nut on hose end and tighten securely.

BEFORE YOU START The RAP200 paint station is compatible with the following paints:

- phenol aldehyde paint series - nitryl paint series - alkyd paint series - epoxy resin paint series - oxidized rubber paint series - latex paint series - water soluble paint series Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high pressure hose.

INSTALLING REVERSABLE SPRAY TIP AND NOZZLE TIP GUARD ON PISTOL-GRIP SPRAYER See Figure 6.

See operator’s instructions for flushing, priming and cleaning before installing nozzle tip guard and spray tip. Note all warnings regarding use of pistol-grip sprayer and the possibility of injection. Turn lock-off thumbscrew counterclockwise to lock sprayer trigger. Install nozzle seat and cap into nozzle tip guard. Thread nozzle tip guard assembly onto sprayer and tighten securely. Select spray tip and push securely into nozzle tip guard. Keep pistol-grip sprayer trigger locked when not in use.

ASSEMBLY TOOLS NEEDED Adjustable wrench (2), 2 mm hex key

INSTALLING THE WHEELS See Figure 3. To attach the wheels to the base: Locate the axle assembly. Slip the axle into the wheel hole. Slide small washer onto axle. Lifting the paint station slightly, slide the axle, wheel, and small washer into the wheel mounting hole in the machine base. Slide large washer onto the axle. Push the hitch pin into the hole on the end of the axle to secure assembly. Repeat with the second wheel assembly.

INSTALLING PAINT ROLLER See Figure 7.

Place roller caps in each end of the paint roller. Align pins in the end of each roller cap to the holes inside the roller head. Push out on the side of the roller head until the roller snaps into place.

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR English serious personal injury.

LOCKING THE PISTOL-GRIP SPRAYER See Figure 8. Always lock the pistol-grip sprayer trigger when you have stopped spraying to prevent the sprayer from being bumped or triggered accidentally and causing injection. Turn lock-off thumbscrew counterclockwise to lock sprayer trigger. Turn lock-off thumbscrew clockwise to unlock sprayer trigger.

SPECIFICATIONS Flow Rate

Max working pressure Container Size Input Weight Paint Temperature

19.3 Mpa (2800 PSI) 13.2 Liters 230 V 50 Hz, AC only, 670W, 3.1 Amp 14.06 Kg

5°C - 40°C OPERATION RELEASE PRESSURE PROCEDURE Always follow this procedure when shutting paint station

OFF for any reason. This procedure releases pressure in the high pressure hose. On pistol-grip sprayer, turn lock-off thumbscrew counterclockwise to lock sprayer trigger. Turn ON/OFF switch OFF. Turn prime/spray lever to PRIME, as shown in figure 10. This releases pump pressure. Unlock sprayer trigger and point to inside wall of paint container releasing unused paint or stain back into container. This releases pressure in the hose and pistol-grip sprayer. Turn lock-off thumbscrew counterclockwise to lock sprayer trigger. Leave prime/spray lever in the PRIME position until ready to spray again.

WARNING Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING Always wear safety goggles or safety glasses with side shields when operating products. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury. WARNING Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

FLUSHING THE PAINT STATION Before using your new paint station or before beginning a new project or changing colors, it is important to thoroughly flush the paint station of any storage fluid, previous cleaning fluid, or material left in the system.

Follow instructions for Cleaning the Paint Station before beginning any project.

ACCESSORIES All accessories used with this product must be rated greater than 20.7 Mpa (3000 psi). Ensure compatibility and fit before using any accessory with this product.

SET UP AND PRIMING See Figure 9-11.

User must prime the pump and sprayer before beginning any spraying or rolling. Fill the 13.25 liter container with desired paint or stain. Place lid on container. NOTE: Paint container may also be removed and replaced with larger paint container, 3.79 liter square container or 3.79 liter container. Secure container with elastic strap. Place lid on container. Remove nozzle tip guard and spray tip from pistolgrip sprayer. Place intake tube in paint container.

APPLICATIONS You may use this product for the purposes listed below:

Exterior painting and staining of decks, outdoor furniture, fences, and interior/exterior rolling of walls. WARNING To reduce the risk of injection NEVER change spray tip without locking the lock-out thumbscrew on the sprayer and never point sprayer at any part of the body, persons, or unit itself. In case of skin injection, seek medical attention immediately. Failure to heed this may cause 5

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR English information on hole size and fan width.

For example if the spray tip number is 1415, the 4, when doubled is the approximate fan width of paint when applied 30.5 cm from surface. The last two numbers, 15, refer to the hole size in inches. In this case 0.4 cm.

OPERATION Set return tube over waste container to flush out waste material.

Turn prime/spray lever to PRIME. Turn HIGH/LOW pressure control to LOW pressure. Plug in the paint station. Turn ON/OFF switch ON. When material begins to flow through return tube set return tube into paint container and clip to intake tube. Point pistol-grip sprayer (without guard and spray tip in place) into waste container. Turn prime/spray lever to SPRAY. Unlock sprayer trigger. Turn HIGH/LOW pressure control from LOW to HIGH until pump starts. Spray into waste container until all air, water, cleaning fluid is expelled and only paint comes out. NOTE: When the motor stops, this indicates that the pump and hoses are under pressure. If the motor continues to run, re-prime by turning the prime/spray lever to PRIME. Turn lock-off thumbscrew counterclockwise to lock sprayer trigger. Turn ON/OFF switch OFF. Replace nozzle tip guard and reversible spray tip onto pistol-grip sprayer. Unit is ready to spray.

SPRAY TIP WEAR: It is important to replace or spray tips when they become worn. A worn spray tip will cause uneven application and finish of material. Over time the spray tip hole size increases and the width of the fan spray decreases.

When using water based paint, spray tips need to be replaced between 56.78 and 151.42 liter. For oil based materials, replace spray tips after 132.49 to 227.12 liter of use. To increase the life of your spray tips, use the lowest pressure setting needed to apply an even coating of materia.

SELECTING A SPRAY TIP See Figure 12.

Spray tips come in a variety of hole sizes and fan widths. Your unit includes two reversible spray tips with a hole size of 0.4 cm that will work for a wide variety of applications. The 415 spray tip has a fan width of 20.3 30.5 cm. The 515 spray tip has a fan width of 25.4 - 30.5 cm. HOLE SIZE: Spray tip hole size determines the flow rate, that is the amount of paint that is discharged from sprayer. A larger hole size is best for thicker materials. A smaller hole size is best for thinner materials. FAN SIZE: Fan width determines the size of the spray pattern when sprayer is held approximately 30.5 cm. from surface to be painted. A narrow fan width will provide thicker coverage of material and is better suited for small, tight areas. A wide fan width will give thinner coverage of material and provide better coverage on large, broad areas. SPRAY TIP NUMBERS: When selecting a spray tip, the last three numbers of the spray tip number contains

SPRAYING See Figure 13.

Ensure surface to be painted is free of dust, dirt, and grease. Mask or cover any areas not intended to be painted or stained. Be aware of wind that may cause your paint or stain to spray into areas not desired. Always use drop cloths or other cover to protect areas that are not intended to be painted or stained. Select spray tip and seat securely into nozzle tip guard. Arrow on spray tip should face direction of spray. Plug in the paint station. Prime unit. Follow Set Up and Priming instructions. Turn ON/OFF switch ON. Turn prime/spray lever to SPRAY. Turn HIGH/LOW pressure control clockwise to SPRAY icon (HIGH pressure). Pressure can be adjusted to reach desired spray pattern and coverage.

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Turn HIGH/LOW pressure control to ROLLING icon (LOW pressure). Turn prime/spray lever to SPRAY. Squeeze the trigger. Once the roller has paint, release the trigger and squeeze again only when more paint is needed. NOTE: Do not continuously squeeze the trigger. For best results, after every third stroke, pull trigger for 1 second, release, then continue to paint. To create an even coating over the entire surface: • Apply paint or stain in an area several feet wide in a zig-zag direction. • Roll back and forth repeatedly over the same area until the entire area is covered and the roller marks are smoothed out. • If additional coats are necessary, let paint or stain dry completely between coats. When finished, lock pistol-grip sprayer trigger and follow Release Pressure Procedure. Unplug the paint station.

OPERATION Unlock pistol-grip sprayer trigger. Begin spraying.

NOTE: If spray tip becomes clogged, turn 180° and spray into waste container to clear clog. Return spray tip to spray position and continue spraying. Lock pistol-grip sprayer trigger and follow release pressure procedure when finished or stopping for any reason. PAINTING TIPS See Figure 14-15. Practice spraying on a piece of scrap material to test your spray pattern before beginning. If you cannot get a good spray pattern see Troubleshooting section. To create an even coating over the entire surface: • Keep the sprayer an even distance from the area being sprayed, about 30.5 cm from the spray tip of the sprayer to the surface being sprayed. • Operate the sprayer in straight horizontal strokes. Do not hold the sprayer at an angle. This will result in uneven coverage. • Depress the trigger to start the spray at the beginning of the stroke and release the trigger as you end the stroke. To prevent material build-up, do not keep the trigger depressed as you proceed to the next stroke. • Make one pass for each stroke. Overlap strokes in halves for full coverage. When finished, return any unused paint or stain to its original container and thoroughly clean the sprayer.

OVERNIGHT STORAGE (UP TO 12 HOURS)

NOTE: These instructions are for water based materials only. If you are using oil-based material, refer to Cleaning the Paint Station and Long Term Storage for instructions. Stains and oil based materials do not keep for any extended period of time. Lock pistol-grip sprayer and follow Release Pressure Procedure. Turn ON/OFF switch OFF. Unplug the paint station. Leave intake tube and return tube in paint. Gently pour 1/2 cup water over top of paint to prevent drying. Close lid on 13.25 liter container. Wrap damp cloth around tubes and over opening of container. If using larger or other container, wrap tubes and container with plastic to seal out air. Wrap pistol-grip sprayer with damp cloth and place in plastic bag. Seal bag. Store for short time out of sunlight. For longer storage, follow instructions for Cleaning the Paint Station.

PAINTING WITH THE ROLLER ATTACHMENT See Figure 16-17.

NOTE: The pistol-grip sprayer is used to control the flow of paint into the roller attachment. Pull the trigger only when more paint is needed on the roller. Turn lock-off thumbscrew counterclockwise to lock pistol-grip sprayer trigger. Turn off paint station and release pressure from spraying. Assemble the 22.9 cm roller into the roller head according to the Installing Paint Roller. Remove nozzle tip guard and spray tip from pistolgrip sprayer. Thread roller handle onto sprayer (make sure rubber washer is in the roller handle before assembling). Tighten securely with an adjustable wrench. Snap roller head onto roller handle (make sure latches are completely engaged). Turn ON/OFF switch ON.

CLEANING THE PAINT STATION See Figure 18-19.

The solution used to clean the sprayer is determined by the type of material that has been sprayed. For anything other than water based material use Cleaning Solvent/ Paint Thinner (for oil-based paints or varnish). 7

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OPERATION CAUTION It is important to thoroughly clean paint station and pistol-grip sprayer after each use or when changing paint color. Allowing paint or stain to remain in an idle tool for an extended period of time can cause its hoses to clog and its moving parts to seize.

WARNING Do not clean with any flammable liquids such as paint stripper, paint remover, brush cleaner, mineral spirits, lacquer thinner, turpentine, acetone, gasoline, kerosene, etc.

NOTE: If flushing or cleaning using water for water based materials, It may be easier to use a garden hose and the garden hose attachment (included).

Remove filter from intake tube and attach intake tube to garden hose with attachment. Place intake tube to paint station container. Place return tube in original paint container. Place original paint container right next to waste container. Turn prime/spray lever to PRIME. Turn HIGH/LOW pressure control counterclockwise to LOW pressure. Turn ON/OFF switch ON.

The paint station will draw cleaning fluid up the intake tube through the pump and out the return tube into the paint container. Move the return tube from the paint container to the waste container as soon as the cleaning fluid starts to come out of the return tube.

WARNING Do not use guns for spraying flammable materials.

WARNING Beware of any hazards presented by the material being sprayed and consult the markings on the container or the informatin supplied by the manufacturer of the material to be sprayed, including requirements for the use of personal protective equipment.

Turn prime/spray lever to SPRAY.

Unlock pistol-grip sprayer. Point pistol-grip sprayer at the interior side of original paint container to run out paint in system so as not to waste paint. Move the pistol-grip sprayer from the paint container to the waste container as soon as the cleaning fluid starts to come out sprayer. Let fluid run through system for at least 1 minute (until clean fluid is noticed). NOTE: If using the garden hose adapter, turn on garden hose and run water through system until water runs clear. Leave system running for approximately one minute or until cleaning fluid runs clear. Turn prime/spray lever to PRIME. Turn ON/OFF switch OFF. Unplug the paint station Dispose of dirty water (or Cleaning Solvent/Paint Thinner) in accordance with federal, state, and local ordinances.

WARNING Do not spray any material where the hazard is not known.

Always use drop cloths or other cover to protect areas from possible spills. Lock pistol-grip sprayer and follow Release Pressure Procedure. Unplug the paint station. Remove the spray tip and nozzle tip guard from sprayer. Use spray tip cleaning brush to clean material from spray tip holes. Soak spray tip(s) and nozzle tip guard in water (for water based paints) or Cleaning Solvent/Paint Thinner (for oil-based paints or varnish), rinse. Return any unused paint or stain to its original container. If using paint station container, rinse clean with water (for water based paints) or Cleaning Solvent/Paint Thinner (for oil-based paints or varnish). Empty into waste container. Remove filter from intake tube, soak in cleaning fluid and rinse. Fill paint station container with water (for water based paints) or Cleaning Solvent/Paint Thinner (for oilbased paints or varnish).

TO CLEAN THE PAINT ROLLER:

Always use drop cloths or other cover to protect areas from possible spills. Disconnect the roller head from the roller handle and pour the remaining paint or stain from the roller head and roller handle into the original container. Thoroughly clean the roller and accessories by soaking and rinsing in water (for water based paints) or Cleaning Solvent/Paint Thinner (for oil-based paints or varnish).

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR English commercial solvents and may be damaged by their use.

Use clean cloths to remove dirt, dust, oil, grease, etc. WARNING Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

OPERATION CLEANING THE PISTOL-GRIP SPRAYER FILTER See Figure 20.

Shut down the paint station using Release Pressure Procedure. Unplug the paint station. Check that pistol-grip sprayer trigger is locked off. Remove pistol-grip sprayer from the high pressure hose using two adjustable wrenches. Unscrew hex socket screw and lock nut to release trigger guard from plate on the base of sprayer. Using wrench, turn handle counterclockwise to remove. Remove filter from handle, noting direction of filter. Thoroughly clean filter container with water (for water based paints) or Cleaning Solvent/Paint Thinner (for oil-based paints or varnish). If filter has any holes, replace with new filter. NEVER puncture filter with any object. Replace filter in handle, tapered end down facing back of sprayer. Sprayer will not work if filter is improperly inserted in handle. Reassemble pistol-grip sprayer in reverse order, tighten securely.

Do not abuse power tools. Abusive practices can damage tool as well as workpiece.

WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. LONG-TERM STORAGE See Figure 21. When storing the paint station for 16 hours or more, a thorough cleaning is recommended. Shutdown paint station. Thoroughly clean paint station and sprayer according to instructions. Be sure that machine and tubes are clear any water or fluid as these may freeze. Coil 7.62 m. high pressure hose and store on back of tool with hook and loop straps. Keep intake tube and prime tube in 13.25 liter paint container. Store filter and sprayer in plastic bag and seal. Fold handle over front of tool.

MAINTENANCE WARNING When servicing, use only identical RYOBI replacement parts. Use of any other parts may create a hazard or cause product damage.

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of

TROUBLESHOOTING PROBLEM CAUSE POSSIBLE SOLUTION Paint station is not plugged in

Make sure unit is plugged in On/Off switch in OFF position Turn On/Off switch to ON Paint station has shut off while under pressure Motor does not run

Turn the high/low pressure knob to maximum pressure or release pressure by turning Prime/Spray lever to Prime

No current coming from outlet

Test the power supply voltage

Extension cord is damaged or has low voltage

Replace extension cord

Contact Authorized Service center

A fuse has blown on paint station

Contact Authorized Service Center Motor is not working properly

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TROUBLESHOOTING PROBLEM Pressure setting is too low Paint station starts but does not circulate paint when Prime/Spray lever is turned to Prime Motor seems to be running properly but pressure drops when pistol-grip is triggered

CAUSE POSSIBLE SOLUTION HIGH/LOW pressure control set too high

Turn HIGH/LOW pressure control clockwise

Paint container is empty or intake tube is not fully submerged in fluid

Fill paint container with material and submerge intake tube into material

Suction filter is clogged

Prime/Spray valve is clogged

Contact Authorized Service Center

Reversible spray tip is worn

Spray tip is clogged

Turn spray tip 180° and spray to clean

Suction tube and filter are loose or damaged Reinstall or replace suction tube and filter as needed

Pistol-grip sprayer filter is clogged

Material being sprayed is too thick

Follow material manufacturer’s directions and thin material as needed

Inlet valve is damaged or worn

Tighten intake tube Intake tube is loose Prime/spray lever is set to spray but there is flow through the prime tube

Prime/spray lever is dirty or damaged

Contact Authorized Service Center

Pistol-grip sprayer leaks

Internal sprayer parts are worn or damaged

Contact Authorized Service Center

Nozzle tip guard leaks

Nozzle tip guard or spray tip where eassemble according to nozzle tip guard and Spray tip assembly assembled improperly instructions

Pistol-grip sprayer will not spray

Spray tip is clogged

Turn spray tip 180° and spray to clean

Pistol-grip sprayer filter is clogged

Spray tip is not fully seated into nozzle tip Reassemble according to nozzle tip guard and Spray tip assembly guard instructions

Paint pattern is weak or uneven

Pressure is set to low

Turn High-low pressure knob clockwise to increase pressure

Pistol-grip sprayer or intake tube filter is Clean or replace filters clogged

Tighten tube fitting Intake tube is loose at inlet valve Replace spray tip Spray tip is worn Follow material manufacturer’s directions and thin material as needed Material being sprayed is too thick See Cause/Possible solutions for "Pressure setting is too low," and "Motor seems to be running properly but pressure drops when Loss of pressure pistol-grip is triggered"

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ENVIRONMENTAL PROTECTION Recycle raw materials instead of disposing as waste. The machine, accessories a n d p a ck a g i n g s h o u l d b e s o r t e d fo r environmental-friendly recycling.

Revolutions or reciprocations per minute CE Conformity

SYMBOL Wear Personal protective equipment

Please read the instructions carefully before starting the machine.

Recycle raw materials instead of disposing as waste. The machine, accessor ies and packaging should be sor ted for environmental-friendly recycling

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR Français blesser gravement.

MONTAGE Replace extension cord

GUIDE DE DÉPANNAGE PROBLÈME Paint pattern is weak or uneven

CAUSE SOLUTION POSSIBLE Intake tube is loose at inlet valve

Paint container is empty or intake tube is not fully Llene el recipiente de pintura con material y sumerja el tubo en submerged in fluid el material

Suction filter is clogged

Prime/Spray valve is clogged

Pistol-grip sprayer leaks

Nozzle tip guard leaks

Nozzle tip guard or spray tip where assembled eassemble according to nozzle tip guard and Spray tip assembly improperly instructions

RISOLUZIONE DEI PROBLEMI PROBLEMA CAUSA Afmeting tipopening

Drukinstelling is te laag

OORZAAK MOGELIJKE OPLOSSING Aanzuigfilter is verstopt

Purgeer-/Sproeiklep is verstopt

Spuittip is verstopt

Spuittip is verstopt

Druk is te laag ingesteld

Spuittip is verstopt

Verfpatroon is zwak of oneffen

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ RESOLUÇÃO DE PROBLEMAS PROBLEMA CAUSA Contact Authorized Service Center

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR Contact Authorized Service Center

Contact Authorized Service Center

Contact Authorized Service Center

Sprøjtepistol lækker

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Munstycksskyddet läcker

Contact Authorized Service Center

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Ruiskupistooli vuotaa

Contact Authorized Service Center

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Contact Authorized Service Center

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GB FR DE ES IT NL PT DK SE FI RU NO PL CZ HU RO LV LT EE HR SI SK GR TR Contact Authorized Service Center

Contact Authorized Service Center

ROZWIĄZYWANIE PROBLEMÓW PROBLEM Contact Authorized Service Center

Spínač On/Off (Zapnout/vypnout) v poloze

PROBLĒMU NOVĒRŠANA PROBLĒMA Motors nedarbojas

IEMESLS PROBLĒMAS RISINĀJUMS Latviski

PROBLĒMU NOVĒRŠANA PROBLĒMA IEMESLS SÜMBOL Ohutusalane teave

OPA SIGURNOSNA PRAVILA POSEBNA SIGURNOSNA PRAVILA

POSEBNA SIGURNOSNA PRAVILA Contact Authorized Service Center

Emme filtresini temizleyin

Contact Authorized Service Center

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR Contact Authorized Service Center

All Ryobi products are guaranteed against manufacturing defects and defective parts for a period of twenty four (24) months from the date stated on the original invoice drawn up by the retailer and given to the end user.

Deterioration caused by normal wear and tear, unauthorised or improper use or maintenance, or overload are excluded from this guarantee as are accessories such as battery packs, light bulbs, blades, fittings, bags, etc. In the event of malfunction during the warranty period, please take the NON-DISMANTLED product, along with the proof of purchase, to your retailer or nearest Authorised Ryobi Service Centre. This warranty in no way affects your legal rights concerning defective products.

FR GARANTIE - CONDITIONS GARANTIJAS PAZIOJUMS

updated warning paragraph.indd

GB WARNING The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in

EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may signicantly increase the exposure level over the total working period.

IT An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may signicantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

updated warning paragraph.indd A1

updated warning paragraph.indd A2

updated warning paragraph.indd

updated warning paragraph.indd A3

DECLARATION OF CONFORMITY We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents.

2006/42/EC, 2004/108/EC, EN12621, EN60204-1, EN14462.

PT Sound pressure level [K=3dB(A)]

75.2 dB(A) Sound power level [K=3dB(A)] 90.3 dB(A) The vibration total values(triax vector sum) determined according to EN12621: Vibration emission value ah = 1.0 m/s² (Uncertainty K = 1.5 m/s²) Noise value determined according to noise test code EN14462.

FR DK SE Name of company:

Address: Web: Name/Title:

TECHTRONIC INDUSTRIES CO. LTD.

24/F, CDW BUILDING, 388 CASTLE PEAK ROAD, TSUEN WAN, HONG KONG www.ttigroup.com Brian Ellis / Vice President - Engineering

Feb 15, 2010 Technical File at Name of company: Address: Web: Name/Title:

TTI EMEA MEDINA HOUSE, FIELDHOUSE LANE, MARLOW, BUCKS, SL7 1TB, UNITED KINGDOM www.ttigroup.com

Carl A. Jeffries / Head of Ryobi Product Marketing

Trademarks: The use of the trademark Ryobi is pursuant to a license granted by Ryobi Limited.