GKS 18V68 Professional - Saw BOSCH - Free user manual and instructions

USER MANUAL GKS 18V68 Professional BOSCH

, a fault may occur in other devices and systems, aero- planes and medical devices (e.g. pacemakers, hearing aids). Also, damage to people and animals in the im- mediate vicinity cannot be completely excluded. Do not use the power tool with Bluetooth

in the vicinity of medical devices, petrol stations, chemical plants, areas with a potentially explosive atmosphere or in blasting areas. Do not use the power tool with Bluetooth

in aircraft. Avoid using the product near your body for extended periods. The Bluetooth

word mark and logos are registered trade- marks owned by Bluetooth SIG, Inc. and any use of such marks by Robert Bosch Power Tools GmbH is under li- cense. Product Description and Specifications Read all the safety and general instructions. Failure to observe the safety and general in- structions may result in electric shock, fire and/or serious injury. Please observe the illustrations at the beginning of this oper- ating manual. Intended use The power tool is intended for making straight cuts in wood with and against the grain and mitre cuts in wood while rest- ing firmly against the workpiece. With the Bluetooth

Low Energy Module GCY42 inserted, power tool data and settings can be transferred between the power tool and a mobile device by means of Bluetooth

wire- less technology. Product features The numbering of the product features refers to the diagram of the power tool on the graphics page. (1) Lock-off button for on/off switch (2) On/off switch (3) User interface

(22) Button for cutting depth preselection

(23) Lever for cutting depth preselection (24) Handle (insulated gripping surface) (25) Saw spindle (26) Mounting flange (27) Circular saw blade

(28) Clamping flange (29) Clamping bolt with washer (30) Battery release button

(33) Pair of screw clamps

(36) Button for speed preselection (user interface)

(42) Extraction hose

(43) Connection piece A)B) (44) Groove for Bosch and Mafell guide rail systems

(45) Groove for Festool and Makita guide rail systems

only for GKS18V-68GC

Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range. Technical data Hand-held circular saw GKS18V-68 GC GKS18V-68 C Article number 3 601 FB5 1.. 3 601 FB5 0.. Rated voltage V= 18 18 No-load speed

kg 4.7–5.5 4.4–5.2 Recommended ambient temperature during char- ging °C 0 to +35 0 to +35 Permitted ambient temperature during opera- tion

measured at 20-25°C with battery ProCORE18V 8.0Ah. B) Depends on battery in use C) Limited performance at temperatures <0°C D) The mobile terminal devices must be compatible with Bluetooth

Low Energy devices (version 4.2) and support the Generic Access Profile (GAP). E) The signal range may vary greatly depending on external conditions, including the receiving device used. The Bluetooth® range may be signi- ficantly weaker inside closed rooms and through metallic barriers (e.g. walls, shelving units, cases, etc.). 1 609 92A 5FB | (24.02.2020) Bosch Power ToolsEnglish | 23 Noise/Vibration Information Noise emission values determined according to EN62841-2-5. Typically, the A-weighted noise level of the power tool is: Sound pressure level 98dB(A); sound power level 109dB(A). Uncertainty K=3dB. Wear hearing protection! Vibration total values a

(triax vector sum) and uncertainty K determined according toEN62841-2-5: Sawing wood: a

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to com- pare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value repres- ent the main applications of the power tool. However, if the power tool is used for other applications, with different ap- plication tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the oper- ator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly. Fitting u Only use saw blades the maximum permitted speed of which is higher than the no-load speed of the power tool. Using the Bluetooth ® Low Energy Module GCY42 Read the corresponding operating instructions for informa- tion about the Bluetooth® Low Energy ModuleGCY42. Battery Charging u Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool. Note: The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery. The lithium-ion battery is protected against deep discharge by the "Electronic Cell Protection (ECP)". When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates. u Do not continue to press the On/Off switch after the power tool has automatically switched off. The battery can be damaged. Follow the instructions on correct disposal. Removing the battery The battery (19) is equipped with two locking levels to pre- vent the battery from falling out if the battery release button (30) is pressed unintentionally. As long as the battery is in- serted in the power tool, it is held in position by means of a spring. To remove the battery (19), press the release button (30) and pull the battery to the rear and out of the power tool. Do not use force to do this. Battery charge indicator The green LEDs on the battery charge indicator indicate the state of charge of the battery. For safety reasons, it is only possible to check the state of charge when the power tool is not in operation. Press the button for the battery charge indicator or to show the state of charge. This is also possible when the bat- tery is removed. If no LED lights up after pressing the button for the battery charge indicator, then the battery is defective and must be replaced. Note: The state of charge of the battery is also displayed on the user interface (3) (see "Zustandsanzeigen", page26). Battery model GBA 18V... LEDs Capacity 3× continuous green light 60−100% 2× continuous green light 30−60% 1× continuous green light 5−30% 1× flashing green light 0−5% Battery model ProCORE18V... LEDs Capacity 5× continuous green light 80−100% 4× continuous green light 60−80% 3× continuous green light 40−60% 2× continuous green light 20−40% 1× continuous green light 5−20% 1× flashing green light 0−5% Bosch Power Tools 1 609 92A 5FB | (24.02.2020)24 | English Inserting/changing the circular saw blade u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. u Wear protective gloves when fitting the saw blade. Danger of injury when touching the saw blade. u Only use saw blades that match the specifications given in this operating manual and that are tested and marked in accordance with EN 847-1 u The permitted speed of the application tool must be at least equal to the maximum speed marked on the power tool. If accessories run faster than their rated speed, they may break and fly off. u Do not use abrasive wheels as the application tool un- der any circumstances. Selecting the saw blade You will find an overview of recommended saw blades at the end of these operating instructions. Removing the saw blade (see figure A) To change tools, we recommend that you place the power tool down on the front side of the motor housing. – Press and hold the spindle lock button (10). u Do not press the spindle lock button (10) while the saw spindle is moving. The power tool may become damaged if this happens. – Use the hex key (31) to undo the clamping bolt (29) in ro- tational direction ➊. – Swing the retracting blade guard (12) back and hold on to it firmly. – Remove the clamping flange (28) and the saw blade (27) from the saw spindle (25). Fitting the saw blade (see figure A) To change tools, we recommend that you place the power tool down on the front side of the motor housing. – Clean the saw blade (27) and all the clamping elements to be fitted. – Swing the retracting blade guard (12) back and hold on to it firmly. – Place the saw blade (27) on the mounting flange (26). The cutting direction of the teeth (direction of the arrow on the saw blade) must match the rotational direction of the arrow on the retracting blade guard (12). – Attach the clamping flange (28) and screw in the clamp- ing bolt (29) in rotational direction ➋. Ensure that the mounting flange (26) and clamping flange (28) are in- stalled in the correct position. – Press and hold the spindle lock button (10). – Use the hex key (31) to tighten the clamping bolt (29) in rotational direction ➋. The tightening torque should be 6–9Nm, which corresponds to hand-tight plus ¼ turn. Dust/chip extraction The dust from materials such as lead paint, some types of wood, minerals and metal can be harmful to human health. Touching or breathing in this dust can trigger allergic reac- tions and/or cause respiratory illnesses in the user or in people in the near vicinity. Certain dusts, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative). Materials contain- ing asbestos may only be machined by specialists. – Use a dust extraction system that is suitable for the ma- terial wherever possible. – Provide good ventilation at the workplace. – It is advisable to wear a P2 filter class breathing mask. The regulations on the material being machined that apply in the country of use must be observed. u Avoid dust accumulation at the workplace. Dust can easily ignite. Chip ejector (see figureB) The chip ejector (18) can turn freely. An extraction hose with a diameter of 35mm or a dust/chip box (32) can be connected to the chip ejector (18). To ensure optimum extraction, the chip ejector (18) must be cleaned regularly. External dust extraction Connect the extraction hose (42) to a dust extractor (ac- cessory). You will find an overview of connecting to various dust extractors at the end of these operating instructions. The power tool can be directly connected to the socket of a Bosch all-purpose dust extractor with remote starter. This dust extractor is started up automatically when the power tool is switched on. The dust extractor must be suitable for the material being worked. When extracting dry dust that is especially detrimental to health or carcinogenic, use a special dust extractor. Operation u Remove the battery from the power tool before carry- ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re- moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. Operating modes u Remove the battery before carrying out any work on the power tool. Setting the cutting depth (seefiguresD–E) u Adapt the cutting depth to the thickness of the work- piece. A space of less than the height of one full tooth should be visible under the workpiece. 1 609 92A 5FB | (24.02.2020) Bosch Power ToolsEnglish | 25

The cutting depth can be set using the button for cutting depth preselection(22).

The cutting depth can be set using the lever for cutting depth preselection(23). For a smaller cutting depth, pull the saw away from the base plate(13); for a larger cutting depth, push the saw towards the base plate(13). Set the required cutting depth on the scale(17). Adjusting the mitre/bevel angle We recommend that you place the power tool down on the front side of the protective guard (16).

Loosen the adjusting lever for mitre/bevel angle preselection (5) and the wing bolt (15). Swivel the saw to the side. Set the required mitre angle on the scale (7). Retighten the ad- justing lever (5) and the wing bolt (15). Note: When making mitre cuts, the cutting depth is less than the value shown on the cutting depth scale (17).

Loosen the adjusting lever for mitre/bevel angle preselec- tion(5). Swivel the saw to the side. Set the required mitre/ bevel angle on the scale(7). Screw the adjusting lever(5) back on again. Note: When making mitre cuts, the cutting depth is less than the value shown on the cutting depth scale (17). Cut Marks

The 0° cut mark(8) indicates the position of the saw blade when making a right-angled cut. The 45° cut mark(9) indic- ates the position of the saw blade when making a 45° cut. For a precise cut, place the circular saw against the work- piece as shown in the figure. We recommend making a test cut.

The 0° cut mark(9) indicates the position of the saw blade when making a right-angled cut. The 45° cut mark(8) indic- ates the position of the saw blade when making a 45° cut. For a precise cut, place the circular saw against the work- piece as shown in the figure. We recommend making a test cut. Using the FSN Guide Rail System

When using the FSN guide rail system, the power tool can stay in the holder for the guide rail when making mitre cuts. (8) Use only cut marks (8) when making a right-angled cut and a 45º cut with the guide rail. Start-up Inserting the battery Push the charged battery (19) into the power tool until the battery is securely locked. Switching on/off To start the power tool, first press the lock-off switch (1), then press and hold the on/off switch (2). To switch off the power tool, release the on/off switch (2). Note: For safety reasons, the on/off switch (2) cannot be locked; it must remain pressed during the entire operation. Protection Against Deep Discharging The lithium-ion battery is protected against deep discharge by the Electronic Cell Protection (ECP). When the battery is discharged, the power tool is switched off by means of a pro- tective circuit: The application tool no longer rotates. ECO Mode

If the power tool is operated in the energy-saving ECO mode, the battery life may be up to 30 % longer. If the ECO mode is active, the symbol E is shown on the speed setting/mode indicator (37). User Interface (see figure C)

The user interface (3) is used to preselect the speed and to indicate the status of the power tool. Bosch Power Tools 1 609 92A 5FB | (24.02.2020)26 | English Speed preselection

Six speed settings and the ECO mode are preset in the basic settings. Using a special application (Bosch Toolbox app), two to six speed settings can be programmed. The information in the table below describes the preset speeds (default settings) for each programmed number of levels. Basic speed setting at level

Number of speed settings ECO

A) ±25% You can use the button for speed preselection (36) to preselect the required speed, even during operation. Status indications

Battery charge indicator (user interface)(34) Meaning/cause Solution Green (2 to 5 bars) Battery charged – Yellow (1 bar) Battery almost empty Replace or charge battery soon Red (1 bar) Battery empty Replace or charge battery Temperature indicator (40) Meaning/cause Solution Yellow Critical temperature has been reached (mo- tor, electronics, battery) Run the power tool at no load and allow it to cool down Red Power tool is overheated and will switch off Leave the power tool to cool down Smartphone indicator(38) and Power tool status indic- ator (39) Meaning/cause Solution Yellow Service reminder For more information see Bosch Toolbox App or Service Power tool status indic- ator(39) Meaning/cause Solution Green Status OK – Yellow Critical temperature has been reached or bat- tery is almost empty Run the power tool at no load and allow it to cool down, or replace or charge the battery soon Red Power tool is overheated or battery is empty Allow the power tool to cool down, or replace or charge the battery Flashing red Restart protection is triggered Turn the power tool off and on again; if neces- sary, remove the battery and reinsert it. 1 609 92A 5FB | (24.02.2020) Bosch Power ToolsEnglish | 27 Connectivity functions

In conjunction with the Bluetooth® Low Energy Module GCY42, the following connectivity functions are available for the power tool: – Registration and personalisation – Status check, output of warning messages – General information and settings – Management – Setting the speed levels The smartphone indicator(38) lights up if the power tool sends information (e.g.a temperature warning) to a mobile device via Bluetooth® wireless technology. Read the corresponding operating instructions for informa- tion about the Bluetooth® Low Energy ModuleGCY42.

In conjunction with the Bluetooth® Low Energy Mod- uleGCY42, the following connectivity functions are avail- able for the power tool: – Registration and personalisation – Status check, output of warning messages – General information – Management Read the corresponding operating instructions for informa- tion about the Bluetooth® Low Energy ModuleGCY42. Practical advice u With the Bluetooth® Low Energy Module GCY 42, the power tool is equipped with a radio interface. Local operating restrictions, e.g. in aircraft or hospitals, must be observed. u In areas where the Bluetooth® wireless technology is not allowed to be used, the Bluetooth® Low Energy Module GCY42 and the button cell must be removed. The width of cut varies depending on the saw blade used. Protect saw blades against shock and impact. Guide the power tool evenly, pushing it gently in the cutting direction. Applying too much pressure to the power tool when moving it in the cutting direction significantly reduces the service life of the application tools and can damage the power tool. The sawing performance and the quality of the cut essen- tially depend on the condition and the tooth shape of the saw blade. This is why you should only use sharp saw blades that are suitable for the material being machined. Sawing wood Choosing the right saw blade depends on the wood type, wood quality and whether cuts with or against the grain are required. Making cuts in spruce with the grain produces long, spiral- shaped chips. Beech and oak dust is especially detrimental to health. Therefore, work only with dust extraction. Sawing with a parallel guide (see figure F) The parallel guide (11) allows you to make precise cuts along the edge of a workpiece and cut strips with the same dimensions. Slide the guide rod of the parallel guide (11) through the guide into the base plate (13). Mount the parallel guide (11) with the wing bolt (6). Sawing with an auxiliary guide (see figure G) For working on large workpieces or for cutting straight edges, you can securely fasten a board or rail to the work- piece as an auxiliary guide. The circular saw can be guided along the path of this auxiliary guide with the base plate. Sawing with the guide rail (see figures H – I)

(34) Indikator for batterinivå (User Interface)

(35) Indikator for ECO-modus (User Interface)

(36) Knapp for turtallsinnstilling (User Interface)

(40) Indikator for temperatur (User Interface)

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Copyright © 2009–2016 ARM LIMITED All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following con- ditions are met: – Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer. – Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclai- mer in the documentation and/or other materials provided with the distribution. – Neither the name of ARM nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission. THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMI- TED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTER- RUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (IN- CLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Copyright © 2016–2019 STMicroelectronics Bosch Power Tools 1 609 92A 5FB | (24.02.2020)374 | All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following con- ditions are met: – Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer. – Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclai- mer in the documentation and/or other materials provided with the distribution. – Neither the name of STMicroelectronics nor the names of its contributors may be used to endorse or promote products de- rived from this software without specific prior written permission. THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMI- TED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTER- RUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (IN- CLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. 1 609 92A 5FB | (24.02.2020) Bosch Power ToolsI

EU Declaration of Conformity We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: * Hand-held circu- lar saw Article number