DPSW-220-02 - Welding machine MSW - Free user manual and instructions

USER MANUAL DPSW-220-02 MSW

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UPUTEZAUPORABU

NAUDOJIMO INSTRUKCIJA

MANUAL DE UTILIZARE

NAVODILA ZA UPORABO

MINI DENT PULLER

SPOT WELDER

DE	Produktname	Mini-Dent-Puller / Punkt-Schweiβgerät
EN	Product name	Mini dent puller / spot welder
PL	Nazwa produktu	Mini zgrzewarka / wyciagarka do wgnieceń
CZ	Název výrobku	Mini bodovačka / vyťahováčka preliačin
FR	Nom du produit	Mini redresseur / soudeur par points pour bosses
IT	Nome del prodotto	Mini saldatrice / tirabolìa punti
ES	Nombre del producto	Mini soldador / extractor de abolladuras por punto
HU	Termék neve	Mini horpadás-húzó / ponthegesztő
DA	Produktnavn	Mini bulerettrækker / punktsvejser
FI	Tuotteen nimi	Mini hammasvedin / pistehitsauslaite
NL	Productnaam	Mini deukentrekker / punlasser
NO	Produktnavn	Mini bulkopptrekker / punktsveisemaskin
SE	Produktnamn	Mini buckellagare / punkt svetsare
PT	Nome do produto	Mini soldador dePontos / extrator de amassados
SK	Názov produktu	Mini bodová zvaračka / tahrák na preliačiny
BG	Иme на песукta	Мини звароча машни / витяжka дária вм'атин
EL	Оvoц的人生代	Mívl σουкeuń σουкóλησηç / εξαγωγέας βαθουλωμάτων
HR	Naziv proizvoda	Mini izvlacivač / spot zavarivač udubina
LT	Produkto pavadinimas	Mini jlenkumu traukimo / taškinis suvirinimo aparatas
RO	Numele produsului	Mini aparat de sudură in puncte / extractor de denivelări
SL	Ime izdelka	Mini izvlečna naprava / varilnik za vdolbine
DE Modell | EN Product model | PL Model produktu | CZ Model vyrobku | FR Modèle | IT Modello | ES Modelo | HU Modell | DA Model | FI Tuotteen malli | NL Productmodel | NO Produktmodell | SE Produktmodell | PT Modelo do produits | SK Model | BG(Model na predukt| EL Mòvtělo προίόντος | HR Model proizvoda | LT: Gaminio modelis | RO: Model de produs | SL: Model izdelka		MSW-DPSW-220-02
DE Hersteller | EN Manufacturer | PL Producent | CZ Výrobce | FR Fabricant | IT Produzione | ES Fabricante | HU Termeló | DA Producent | FI Valmistaja | NL Producent | NO Producent | SE Tillverkare | PT Fabricante | SK Výrobca | BGПроблем | EL Kατακευαστής | HR Proizvodac | LT Gamintojas | RO Produçător | SL Proizvajalec		expendo Polska sp. z o.o. sp. k.
DE Anschrift des Herstellers | EN Manufacturer Address | PL Adres producenta | CZ Adresa výrobce | FR Adresse du fabricant | IT Indirizzo del produttore | ES Dirección del fabricante | HU A gyartó címe | DA Producentens adressé | FI Valmistajan osoite | NL Adres producent | NO Produentsaddress | SE Tillverkarends adress | PT Endereço do fabricante | SK Adresa výrobcu | BG Адrecа на поизбдени | EL: Διεύθυνη κατακευαστή | HR Adresa proizvodac | LT Gamintojo adresas | RO Adresa producătorului | SL Naslov proizvajalca		ul. Nowy Kisielin - Innowacyjna 7, 66-002 Zielona Góra | Poland, EU

This User Manual has been translated using machine translation. We have made every effort to ensure the translation is accurate, but please note that automated translations are not perfect and are not meant to replace human translators. The official version of the User Manual is in English. Any differences between the translated version and the original English are not legally binding. If you have any questions about the accuracy of the translation, please refer to the English version, which is the official reference. More language versions are available upon request via [e-mail].

I. Technical data

Parameter description	Parameter value
Product name	Mini dent puller / spot welder
Model	MSW-DPSW-220-02
Apparent power Sp [kVA]	230 / 50
Output voltage range U20 [V]	0.8-4.5
Maximum short-circuit current I2CC [A]	800
Rated welding current I2P [A]	500
Protection rating IP	IP21
Standard	EN62135-1
Dimensions (width x depth x height) [cm]	29x9x29.5
Weight [kg]	9

II. Safety instructions

General precautions

1. Disconnect the power cable before disassembling any part of the machine.
2. The operator is responsible for adhering to the car manufacturer's recommendations regarding protection of electrical and electronic systems (e.g., car computer, radio, alarm, airbag).
3. Before performing maintenance, ensure the power supply and any compressed air sources are disconnected and depressurized.
4. Be aware that electrodes, arms, and other conductive components can reach high temperatures and remain hot for a long time after the machine has been turned off. Handle with care to avoid burns.
5. Regular preventive maintenance is essential for safe operation.

Electricity precautions

1. Ensure the machine is properly grounded and that the grounding connection is secure.
2. Verify that the workbench is also grounded.
3. Avoid direct contact with metal parts to be welded without proper protection and never operate with wet clothing.
4. Do not touch the welding area during operation.
5. Avoid welding in extremely wet environments or on wet floors.
6. Do not use the machine with damaged or worn cables. Ensure insulation is intact and connections are secure.
7. Turn off the unit before replacing electrodes.
8. Always disconnect the unit from the power source before inspecting or repairing it.

Eye and body protection

1. During welding, protect against electrical arc flashes by wearing protective gear, including leather gloves, welding aprons, safety shoes, and welding helmets or glasses to filter radiation and debris. Eye protection is also required during grinding and hammering operations.
2. Do not wear metal jewelry, rings, or watches, as these can conduct current and cause burns.
3. All protective covers on the machine must be in good condition and properly secured.
4. Never look directly at a welding arc without eye protection.
5. Protect the surrounding area from welding sparks and reflections.

Smoke and gas precautions

• Welding operations can emit toxic fumes and metallic dust. Use the machine in a ventilated area equipped with smoke extraction systems.
• The operator should wear a respirator mask to protect against smoke inhalation.
• Ensure welding materials are clean and degreased to reduce the production of toxic gases.

Fire precautions

1. Ensure that sparks do not ignite nearby flammable materials.
2. Keep fire extinguishers accessible to the operator.
3. Operate the machine in a well-ventilated area.
4. Do not weld on containers that have held combustible or flammable materials, even if they appear empty.
5. Avoid welding in areas with flammable gases or fuel vapors.

Electromagnetic compatibility

When using the spot welder:

• Ensure there are no power cables, control lines, telephone lines, radio/TV receivers, watches, mobile phones, magnetic cards, computers, or other electronic devices nearby.
• Maintain a distance of at least 3 meters around the device from individuals using active medical devices (e.g., pacemakers, hearing aids).
  Implement additional shielding if other electronic devices are used in the same environment.

III. Scope of application

The mini dent puller spot welder is designed for:

• Spot welding small metal components.
• Repairing minor dents in automotive sheet metal.
• Working with various welding connectors, including pulling hooks and corrugated wires.

Note: This device is intended for small-scale, non-structural repairs. Avoid using it for heavy-duty applications or on high-strength structural components.

The manufacturer is not responsible for damages to persons or property resulting from improper use of the machine in the following cases:

• Failure to follow the recommendations provided in this instruction manual.
  Use of accessories other than those supplied by our company.

IV. Device description

The mini dent puller spot welder consists of the following parts:

• Main Welding Unit: The primary device housing the welding mechanism, featuring a handle and a trigger.
• Pull Hammer: Used for pulling dents; attaches to welding connectors.

• Welding Connectors: Various connectors for different types of repairs, including:

• Round meson connectors
  Welding needle connectors
  Corrugated wire
  Pulling hooks and six-claw pulling hooks for specific dent removal tasks

• Consumables: Includes welding needles, copper washers, and mesons, which are used during welding operations.

V. Preparation for use

1. Inspect the Device:

Check that all components are included and undamaged. Refer to the packing list for inventory.
Inspect the power cord, handle, and connectors for any visible wear or damage.

2. Set Up the Workspace:

Ensure you have a clean, stable, and well-ventilated area.
Position the device close to the power outlet and within easy reach of the area to be repaired.

3. Prepare the Device:

○ Attach the appropriate welding connector based on the task. For example, use the round meson for larger dents and the welding needle for smaller areas.
Plug the device into a compatible power source.

4. Prepare the Surface:

Clean the surface of the metal to remove dirt, grease, or paint in the area to be welded. A clean surface ensures better adhesion and a stronger weld.

VI. Working with the device

Meson function

The meson function is designed for single-point dent repairs. Follow these steps for effective use:

1. Prepare the Surface:

Clean the rust and paint from the dented area to ensure good contact between the pads and the metal surface.

2. Install the Meson Electrode:

Attach the meson electrode to the welding gun.
Place the pad on the electrode and position it perpendicular to the metal surface.

3. Weld the Meson:

Press the welding gun switch to secure the meson to the metal. Ensure it is firmly welded.

4.Pull the Dent:

○ Attach the multi-function pulling hammer to the meson pad.
- Pull the hammer firmly to lift the dented area of the metal.

5. Remove the Meson:

Once the metal is sufficiently pulled, rotate the hammer to detach and remove the meson.

Wavy line function

The wavy line function is ideal for repairing long, narrow dents. Follow these steps for effective use:

1. Prepare the Surface:

Clean any rust and paint from the dented area to ensure proper contact between the electrode and the metal surface.

2. Install the Wavy Line Electrode:

Attach the wavy line electrode to the welding gun.
- Position the wavy wire horizontally along the dented area.

3. Weld the Wavy Wire:

Weld each loop of the wavy wire to the dented metal surface, securing them one by one along the length of the dent.

4. Attach the Multi-Hook:

Connect the multi-hook to the multi-functional pulling hammer.
- Link the hooks to the loops in the wavy wire.

5. Pull the Dent:

Pull the hammer firmly until the dented area is sufficiently lifted and restored.

Nails function

The nails function is intended for repairing single-point dents. Follow these steps to use it effectively:

1. Prepare the Surface:

Clean the rust and paint from the dented area to ensure good contact between the nail and the metal surface.

2. Install the Nails Electrode:

Attach the nails electrode to the welding gun.
Place a nail on the electrode and position it vertically against the metal surface.

3. Weld the Nail:

Press the welding gun switch to weld the nail securely to the metal surface.

4. Prepare the Pulling Hammer:

Replace the hook head on the pulling hammer with the nails head.
Insert the welded nail into the hammer's nails head and secure it tightly.

5. Pull the Dent:

Pull the hammer firmly until the dented metal area is sufficiently raised and restored.

VII. Cleaning and maintenance

After Each Use:

Unplug the device and allow it to cool.
- Wipe the main unit and connectors with a clean, dry cloth to remove any dust or debris.
Inspect all connectors and consumables, replacing worn or damaged parts as necessary.

- Routine Maintenance:

Check the power cord and connectors periodically for signs of wear or damage.
Lubricate moving parts of the pull hammer as needed to ensure smooth operation.
Store the device in a dry, clean location to avoid rust and corrosion.

Consumables:

o Keep extra welding needles, copper washers, and mesons on hand, as they may wear out with regular use.
Replace consumables regularly to maintain optimal performance.

VIII. Troubleshooting

Problem	Possible Cause	Solution
Device does not turn on	Power supply issue or loose connection	Check power source and connections
Welds are weak	Poor surface preparation or connector issue	Clean surface and ensure connector is secure
Overheating	Extended use without breaks	Allow device to cool between uses
Pull hammer does not grip	Worn or incompatible welding connector	Replace connector or check compatibility
Welding sparks excessively	Incorrect voltage or grounding issue	Verify power requirements and grounding

For persistent issues, contact a qualified technician or refer to the warranty service.

Note: Anything that is not listed in the list of all available applications can only be used for applications that are listed in the list of all available applications.

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V. Побrotobka за уnotpe6a

2. Puroon tou xwpou epyaic:

Bεβαιωθειτε οτι εχετε εναν καθαρο, σταθερο και καλα αεριόμενο χώρο.
ToOneTnote n oukeun kovt a onv npia kal oKovtvn anoataon ano tnv neploxn nou npoketal va eniokeuaotei.

3. Pnoetouaote tn Suokeuh:

o SuV6eTe Tov kaTaalno ouv6eOo ouykoAonC avaloya e Tnv epyaia. Ia npad8iYma, xpoanounte to otpoyuio eovio ia eyalutepa aouwmuata kai tn 1eovaa ouykoknonc yia ukpotepe c nepioxec.
∑uvδεστη σοκεύησε μα συμβατή πην έματός.

4. IpoetouaTe Tnv Euaeia:

o Kaθaipote nvy eniaveia tou metalau yia va aphiapeoetene npwmu, to iioc n to xpwa otnv nepoxn nou poketai va ouykoanthei. Mia kaapn eianaveia i kaupte npoosuon kai oxupote npoukyknon.

VI. Epyaia tn ouokeuñ

Aetoupyia eosoviou

H Ieitoupyia meoviou exi oxdeltai yia enoakevoc baoulomegaatwv o eva onmuio.Akooutheta autata nmuata yia anoteleosmuatikn xpno:

1. PpoetoumaTe tyn eunphiveia:

O Kaopai Te nokupia kai tn bao ano tv npioxmyaovwma yia va eaafoate kaen enaonetawu aiaipw kai tnc taaliknc eniavlaic.

2. Eykataotto Meason Electrode :

For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT

expondo Polska sp. z o.o. sp. k.