WTBR 1000 - Welding machine Weller - Free user manual and instructions

Product Type	Piston Soldering Robot
Brand	Weller
Model	WTBR 1000
Dimensions (L x W x H)	1100 x 900 x 950 mm
Weight	205 kg
Power Supply	200-230 V / 50-60 Hz or 100-120 V / 50-60 Hz
Max. Power Consumption	1500 W
Working Area	390 (2 x 195) x 205 x 100 mm
Axis Travel (X/Y/Z/T)	400 mm, 300 mm, 100 mm, 270°
Soldering Iron	HER 120, 120 W, temperature range 50-450 °C
Pneumatic Module Stroke	50 mm (iron), 30 mm (wire feed)
Pneumatic Module Angle	-30° to +30°
Solder Wire Diameter	0.5 - 1.5 mm
Wire Feed Speed	0 - 24 mm/s
Required Compressed Air Pressure	5.5 - 8 bar, dry and oil-free
Maintenance Intervals (daily)	Check tip wear, clean station and tray
Maintenance Intervals (weekly)	Clean and replace wire guide tube if necessary
Maintenance Intervals (every 3 months)	Check tip temperature, replace heating element, check feed system
Maintenance Intervals (every 500-1000 h)	Grease axes with sodium soap grease
Main Safety Instructions	Disconnect before servicing, do not use in damp environment, risk of burns and electric shock
Spare Parts	Use only original Weller parts
Warranty	12 months after delivery, except in case of improper use
Standards	CE, compliant with directives 2006/42/EG and 2014/30/EU

Frequently Asked Questions - WTBR 1000 Weller

How to install the Weller WTBR 1000?

Installation must be carried out by qualified personnel. Check compatibility of the mains voltage (200-230 V or 100-120 V) and connect dry compressed air (5.5-8 bar). Read the manual carefully before commissioning.

What safety precautions should be taken?

Always disconnect the device before any intervention. Do not use in a damp environment. Protect yourself from burns with gloves. Ensure ventilation and fume extraction are in place.

How to change the soldering iron tip?

Change the tip only when the tool is cold. Disconnect the device, allow it to cool, then replace the tip with an original Weller part.

What is the temperature range of the HER 120 iron?

The HER 120 iron offers a temperature range of 50 to 450 °C, adjustable via the control unit.

How to maintain the wire feed system?

Check the wear of the drive wheels and pressure. Clean the wire guide tube every week. Replace worn parts with original parts.

What to do in case of a fault or emergency stop?

Use the emergency stop (position 7) to interrupt all functions. The error status can be checked via the WinControl software. Only reset after resolving the problem.

What type of compressed air is required?

Use dry, oil-free compressed air with a pressure of 5.5 to 8 bar. Incorrect connection may damage the device.

How to grease the axes?

Every 500 to 1000 operating hours, grease the axes with a sodium soap grease (GP00/000F-20 according to DIN 5105022). Consult WinControl for operating hours.

Where to find spare parts?

Use exclusively original Weller spare parts. Contact Weller after-sales service or visit www.weller-tools.com.

How to dispose of the device at end of life?

Do not dispose of the device with household waste. In accordance with the WEEE directive 2012/19/EU, it must be collected separately and recycled in an environmentally friendly manner.

USER MANUAL WTBR 1000 Weller

3D rendering of a mechanical device with internal components and control panel (no visible text or symbols)

EN Translation of the original instructions

3D rendering of a laboratory machine with control panel and display unit (no visible text or symbols)

Illustration of a portable industrial machine with coiled tubing and a computer monitor, shown in two different views (no text or symbols present)

Close-up of a mechanical tool inside a circular frame (no text or symbols visible)

∅ 0,8 mm

∅ 1,0 mm

Illustration of a pen and XTR A tool inside a circle (no text or symbols on the diagram itself)

XTRA

www.weller-tools.com

3D rendering of a cylindrical mechanical component with a coiled cable (no text or symbols)

XTR

∅ 0,6 mm

∅ 1,5 mm

Illustration of a medical or laboratory device with internal components and a green checkmark (no text or symbols)

Illustration of an open electronic device with a red X mark overlay (no text or symbols)

Diagram of a device with red X mark indicating prohibition or prohibition (no text or symbols present)

3D technical illustration of a mechanical assembly with control panel and internal components (no visible text or symbols)

Simple line drawing of a compass tool inside a circular frame (no text or symbols)

2

DE Heizelement
EN Heating element
ES Elemento calefactor
FR Élément de chauffe
IT Elemento riscaldante
PT Elemento de aquecimento
NL Verwarmingselement
SV Värmeelement
DK Varmeelement

FI Kuumennuselementti
GR Θερμαντικό στοιχείο
TR Isitma elemani
CZ Topný prvek
PL Element grzewczy
HU Fütöelem
SK Vyhrievací prvok
SL Grelni element
EE Kütteelement

LV Sildelements
LT Kaitinimo elementas
BG Нагревателен елемент
RO Rezistență
HR Grijaći element
CN 加热元件
JP ヒーターエレメント

3D rendering of a laboratory machine with internal components and a highlighted circular inset (no visible text or symbols)

HER 120

Mechanical assembly diagram showing a tool inserted into a housing with lock indicators (no text or symbols present)

3D mechanical assembly diagram showing a screwdriver inserted into a housing, with no visible text or symbols on the component itself.

DE Lötdrahtvorschubsystem
EN Solder wire feed system
ES Sistema de alimentación de hilo de soldadura
FR Système d'avance du fil de soudage
IT Sistema di avanzamento filo di saldatura
PT Sistema de avanço de arame de solda
NL Soldeerdraadvoedingssysteem
SV System för frammatning av lödtråd

3D rendering of a robotic vacuum cleaner inside a transparent enclosure, showing internal components and no visible text or symbols.

Pure mechanical assembly diagram showing shaft, housing, and housing components without any text or symbols

Mechanical assembly diagram showing a robotic arm with wiring and a cylindrical component (no text or symbols visible)

Mechanical assembly diagram showing a tool interacting with a mechanical component (no text or symbols visible)

DE Kalibrierung

EN Calibration

ES Calibración

FR Calibrage

IT Calibrazione

PT Calibragem

NL Kalibratie

SV Kalibrering

DK Kalibrering

FI Kalibrointi

GR Βαθμονόμηση

TR Kalibrasyon

CZ Kalibrace

PL Kalibracja

HU Kalibrálás

SK Kalibrácia

SL Kalibriranje

EE Kaliibrimine

LV Kalibrēšana

LT Kalibravimas

BG Калибриране

RO Calibrare

HR Kalibracija

CN 校准

JP キャリブレーション

3D rendering of a laboratory machine with an inset diagram showing a device labeled 'LK LV' (no text or symbols on the main subject)

DE Betrieb

EN Operation

ES Operação

FR Fonctionnement

IT Esercizio

PT Operação

NL Gebruik

SV Drift

DK Funktion

FI Käyttö

GR Λειτουργία

TR Operasyon

CZ Provoz

PL Operacja

HU Üzemeltetés

SK Prevádzka

SL Delovanje

EE Operatsioon

LV Darbība

LT Operacija

BG Работа

RO Functionarea

HR Operativni rad

CN 运行

JP 運転

ON

Controller

WT 1H

graph TD
    A["Device 2-3s"] -->|START F2| B["Computer"]
    B --> C["F3"]
    C --> D["Auto"]

EMERGENCY STOP

DE Löten

EN Soldering

ES Soltar

FR Soudage

IT Saldare

PT Soldar

NL Solderen

SV Lödning

DK Lodning

FI Juottaminen

GR Συγκόλληση

TR Lehimleme

CZ Pájení

PL Lutowanie

HU Forrasztás

SK Spájkovanie

SL Spajkanje

EE Jootmine

LV Lodēšana

LT Litavimas

BG запояване

RO Lipire cu aliaj

HR Lemljenje

CN 焊接

JP ハンダ付け

max. 195 x 205 mm

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Close-up of a green circuit board with mechanical components and a pen inserted (no visible text or symbols)

3D diagram of a printer's internal structure showing a green plastic component and a blue filing box (no text or symbols)

DE Reinigung

EN Cleaning

ES Limpieza

FR Nettoyage

IT Pulizia

PT Limpeza

NL Reiniging

SV Rengöring

DK Rengøring

FI Puhdistus

GR Καθαρισμός

TR Temizlik

CZ Čištění

PL Czyszczenie

HU Tisztítás

SK Čistenie

SL Čiščenje

EE Puhastamine

LV Tīrīšana

LT Valymas

BG Почистване

RO Curățarea

HR Čišćenje

CN 清洁

JP 清掃

3D rendering of a laboratory vacuum cleaner with control panel and vacuum cleaner (no visible text or symbols)

3D rendering of a mechanical device with spray arms and internal components (no visible text or symbols)

3D rendering of a laboratory apparatus with transparent housing and internal components (no visible text or symbols)

Illustration of a printer with paper feed and paper roll, no text or symbols present

3D illustration of a mechanical component with a downward arrow and circular markings (no text or symbols)

Illustration of a cleaning or cleaning device with three cylindrical brushes and a water droplet, no text or symbols present.

DE Deutsch	Sicherheitshinweise | Bestimmungsgemäße Verwendung | Benutzergruppen | Pflege und Wartung | Garantie | Technische Daten | Symbole | Original Konformitätserklärung	16
EN English	Safety information | Specified Conditions Of Use | User groups | Care and maintenance | Warranty | Technical Data | Symbols | Original declaration of conformity	19
ES Español	Advertencias de seguridad | Aplicación De Acuerdo A La Finalidad | Grupo de usuarios | Cuidado y mantenimiento | Garantía | Datos Técnicos | Símbolos | Declaración de conformidad original	22
FR Français	Consignes de sécurité | Utilisation Conforme Aux Prescriptions | Groupes d'utilisateurs | Entretien et maintenance | Garantie | Caractéristiques Techniques | Symboles | Déclaration de conformité d'origine	25
IT Italiano	Avvertenze per la sicurezza | Utilizzo Conforme | Gruppi utenti | Cura e manutenzione | Garanzia | Dati Tecnici | Simboli | Dichiarazione di Conformità originale	28
PT Portugues	Indicações de segurança | Utilização Autorizada | Grupos de utilizadores | Conservação e manutenção | Garantia | Características Técnicas | Símbolos | Original da declaração de conformidade	31
NL Nederlands	Veiligheidsinstructies | Voorgeschreven Gebruik Van Het Systeem | Gebruikersgroepen | onderhouden | Garantie | Technische Gegevens | Symbolen | Origineel conformiteitsverklaring	34
SV Svenska	Säkerhetsanvisningar | Använd Maskinen Enligt Anvisningarna | Användarkategorier | skötsel och underhåll | Garanti | Tekniska Data | Symboler | Ursprunglig försäkran om överensstämmelse	37
DK Dansk	Sikkerhedsanvisninger | Tiltænkt Formål | Brugergrupper | Pleje og vedligeholdelse | Garanti | Tekniske Data | Symboler | Original overensstemmelseserklæring	40
FI Suomi	Turvallisuusohjeet | Tarkoituksenmukainen Käyttö | Käyttäjäryhmät | aseman hoito ja huolto | Takuu | Tekniset Arvot | Symbolit | Alkuperäinen vaatimustenmukaisuusvakuutus	43
GR Ελληνικα	Υποδείξεις ασφαλείας | Xρήση σύμφωνα με το σκοπό προορισμού | Ομάδες χρηστών | Φροντίδα και συντήρηση της συσκευής | Εγγύηση | Τεχνικά στοιχεία | Σύμβολα | Γνήσια Δήλωση πιστότητας	46
TR Türkçe	Güvenlik uyarıları | Kullanim | Kullanıcı grupları | temizliği ve bakımı | Garanti | Teknik Veriler | Semboller | Orijinal uygunluk beyanı	49
CZ Český	Bezpečnostní pokyny | Použití v souladu s určením | Uživatelské skupiny | Údržba a servisní práce ohledně | Záruka | Technické údaje | Symboly | Originální prohlásení o shodě	52
PL Polski	Bezpieczeństwo | Użytkowanie | Grupy użytkowników | Pielęgnacja i konserwacja urządzenia | Gwarancja | Dane Techniczne | Symbole | Oryginalna deklaracja zgodności	55
HU Magyar	Biztonsági utasítások | Rendeltetésszerű használat | Felhasználói csoportok | Ápolás és karbantartás | Garancia | Műszaki Adatok | Szimbólu mok | Eredeti megfelelőségi nyilatkozat	58
SK Slovensky	Bezpečnostné pokyny | Používanie v súlade s určeným účelom použitia | Skupiny používatel’ov | Ošetrovanie a údržba | Záruka | Technické údaje | Symboly | Originálne vyhlásenie o zhode	61
SL Slovenščina	Varnostna navodila | Uporaba v skladu s predpisi | Skupine uporabnikov | Nega in vzdrževanje | Garancija | Tehnični Podatki | Simboli | Originalna Izjava o skladnosti	64
EE Eesti	Ohutusjuhised | Kasutusotstarbele vastav käitamine | Kasutajarühmad | Hooldamine ja teenindamine | Garantii | Tehnilised Andmed | Sümbol | Originaal-vastavusdeklaratsioon	67
LT Latviski	Drošības norādes | Atbilstoša lietošana | Lietotāju grupas | Apkope un kopšana | Garantija | Tehniskie dati | Simboli | Originālā atbilstības deklarācija	70
LV Lietuviškai	Saugos taisyklès | Naudojimas pagal paskirtį | Naudotoju grupės | Iprastinė ir techninė priežiūra | Garantija | Techniniai duomenys | Simboliai | Atitikties deklaracijos originalas	73
BG Български	Инструкции за безопасна работа | Използване по предназначение | Потребителски групи | Обслужване и поддържане | Гаранция | Технически данни | Символи | Оригинална Декларация за съответствие	76
RO Român	Indicatii de securitate | Utilizarea conformā cu destinația | Grupe de utilizatori | Іngrijirea și întreținerea curentă | Garanția pentru produs | Date tehnice | Simboluri | Declarație de conformitate originală	79
HR Hrvatski	Sigurnosna upozorenja | Namjenska uporaba | Skupine korisnika | Njega i servisiranje | Jamstvo | Tehnički podaci | Simboli | Originalna izjava o sukladnosti	82
CN 中文	安全信息 | 规定的使用条件 | 用户群体 | 小心维护 | 保修 | 技术资料 | 符号/标志 | 符合标准说明原件	85
JP 日本語	安全に関する情報 | 指定の使用条件 | ユーザーグループ | 保守及びメンテナンス | 保証規定証 | 仕様諸元 | シンボル | オリジナルの適合宣言書	88

Read these instructions and the safety guidelines carefully before starting up the unit and starting work.

Please adhere to the operating instructions of the connected devices.

Installation and commissioning of the machines which we have supplied may only be performed by authorized specialist personnel.

Failure to observe the safety regulations results in a risk to life and limb.

Keep these instructions in a place that is accessible to all users.

Safety information

The soldering tool must be operated only in perfect technical working order. Safety devices must not be deactivated.

Faults and defects must be repaired immediately. Before using the unit / tool, safety devices must be carefully checked to make sure that they are functioning properly and in the manner intended. Check that moving parts are functioning properly and are not sticking, and whether parts are damaged. All parts must be correctly fitted and must satisfy all the requirements necessary to guarantee troublefree operation of the unit.

For safety reasons, children and youths under the age of 16, as well as persons who are not familiar with these operating instructions, may not use the device. Children shall not play with the appliance.

This device is not intended for use by persons (including children) with limited physical, sensory or mental aptitude, or by persons who lack knowledge or experience in handling the device.

Keep other persons well away from your workplace.

The work area is out of bounds for children and unauthorised persons. Never allow other persons to touch the soldering tool or cable.

WARNING

Danger of injury

The device or parts of the device may fall off during transportation.

WARNING

Danger of injury

Danger of crushing injuries! / Cutting hazard

Risk of injury after opening the hood, as no protection against moving parts is provided.

• The key-operated switch may only be used by specialist, trained personnel, who are fully aware of the risks involved in operating the machine without any protective function, thanks to their specialist qualification and experience.
  • The key must be kept in a safe place.
• Do not leave the key in the switch during normal operation of the machine!
  Risk of injury on interchangeable magazines
• Never put your hand inside the device when the magazine is open

Danger: compressed air.

- Take care when fitting the compressed air connection. Depressurise the hose. When soldering, hold the coupling firmly as the coupling socket can spring out of your hand.

WARNING

Electrical shock

Protect yourself against electric shocks.

• Do not use the soldering tool in a damp or wet environment.
• Before doing any work on the machine, pull the plug out of the socket. Leave the unit to cool down.

Connecting the control unit incorrectly poses a risk of injury due to electric shock and can damage the device.

• Carefully read the attached safety information, the safety information accompanying these operating instructions as well as the operating instructions for your control unit before putting the control unit into operation and observe the safety precautions specified therein.
• Only connect WELLER tools.

If the device is faulty, active electrical conductors may be bare or the PE conductor may not be functional.

• Repairs must always be referred to a Weller-trained specialist.
- If the electrical tool's power supply cord is damaged, it must be replaced with a specially prefabricated power supply cord available through the customer service organisation.

WARNING

Fire hazard

• Keep all combustible objects, liquids or gases well away from the hot soldering tool.
• Once switched on, never leave the tool unattended.

WARNING

Risk of burns

The soldering tip becomes very hot during soldering work. There is a risk of burns from touching the tips. Tools may still be hot long after they have been switched off.

• Do not touch the hot tools and workpieces.
• Only replace solder tips when cold
• Do not touch the housing until it has cooled down.

After the soldering process, the soldering tool and the workpiece holder are still hot.

• Soldering profiles must be configured so that the printed circuit boards are cold on removal.
• Wear gloves when removing the printed circuit boards. Care must be taken to ensure that hot printed circuit boards are beyond the reach of third parties after removal.

WARNING

Danger of poisoning

• The soldering process can produce hazardous solder vapours. Hazardous vapours and other aerosols may be released when printed circuit boards are heated and/or overheated. Use a solder fume extraction unit.
• When working with adhesives, special attention must be paid to the warning information provided by the adhesive manufacturer.
• Avoid skin contact with the adhesive or the solder paste. Skin contact with these substances can have adverse health effects.

The power cable must only be plugged into the power socket or adapter approved for this purpose. Check to see if the mains voltage matches the ratings on the nameplate. Make sure the machine is switched off before plugging in.

Do not use the cable for purposes other than those for which it is intended. Never carry the unit by the cable. Do not use the cable to pull the plug out of the socket. Protect the cable against heat, oil and sharp edges..

Be alert. Pay attention to what you are doing. Be smart when using the unit. Do not use the soldering tool if you are having difficulty concentrating.

Avoid abnormal posture. Arrange your work station in an ergonomically correct way. Avoid bad posture when using the unit, as this can lead to postural problems.

Use the correct tool. Use only accessories or auxiliary devices which are included in the list of accessories or approved for use by the manufacturer. Use WELLER accessories or auxiliary devices on original WELLER equipment only. The use of other tools and other accessories can cause injury.

Store your soldering tool in a safe place. When not in use, units and tools should be stored in a dry, high or locked area out of the reach of children. Make sure that unused soldering tools are free of voltage and de-pressurised.

Fix the axles in place during transport using cable ties.

Specified Conditions Of Use

The soldering installation may only be used to piston solder assemblies.

This device may only be used at room temperature and indoors. Protect against moisture and direct sunlight.

User groups
Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained experts.

Work step User groups
Operation	Non-specialists (semi-skilled, experienced)
Machine operation, Fault clearance, Equipment	Technical trainees under the guidance and supervision of a trained expert
Installation., Starting up the device, Cleaning, Maintenance, Maintenance, Working on pneumatic equipment	Specialist personnel with technical training
Working on electrical equipment Electricians	Technical trainees under the guidance and supervision of a trained expert

Default maintenance intervals Safety expert

Operating controls

① ON / OFF
② Fault
③ Stop
4 Start

Starts the process of the currently loaded WinControl program. After stopping, the machine starts the stopped movement in the exact place where it was interrupted, provided machining has not been ended via the operating interface.

⑤ Key-operated switch
You can use the key-operated switch to override the safety door switches during setup
⑥ Power Activation of the power amplifier for axle control and control voltage.
⑦ Emergency stop Abortion of all functions; the fault status can still be checked using the software.

Care and maintenance

WARNING

Before doing any work on the machine, pull the plug out of the socket. Leave the unit to cool down.

Daily

Soldering tip Check for wear	Replace if necessary
Cleaning station Beat the brushes	Empty the collection tank
Solder wire guide tube Check for wear	Replace if necessary
Weekly
Solder wire guide tube Clear	Replace if necessary
Every 3 months
Soldering tip Check the temperature	necessary
Heating element Replace if necessary
Solder wire feed system Visual check for wear on the drive wheels under pressure or the drive shaft
Drive Check the switch point of the soldering end switch

Axles

Every 500-1000 operating hours	Lubricate the axles (Ex works with sodium soap grease GP00/000F-20 in accordance with DIN 5105022)
Every 100-200 operating hours	If oil is used, relubricate.
The operating hours can be displayed in WinControl.

Check all connected cables and hoses on a regular basis. If power tools are damaged, they must be immediately removed from use.

Repairs and works specified in these Instructions may only be performed by qualified authorised staff.

Use original replacement parts only.

Warranty

Claims by the buyer for physical defects are time-barred after a period of one year from delivery to the buyer. This does not apply to claims by the buyer for indemnification in accordance with §§ 478, 479 BGB (German Federal Law Gazette). We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty has been furnished by use in writing and using the term "Warranty".

The warranty shall be void if damage is due to improper use and if the device has been tampered with by unauthorised persons.

For more information please visit www.weller-tools.com.

Technical Data

Piston soldering robot / Soldering machine		WTBR-1000
Dimensions L x W x H	(mm)(inch)	1100 x 900 x 950
Weight	(kg)	205
Mains supply voltage	(V / Hz)	200-230 / 50-60100-120 / 50-60
Power consumption	(W)	max. 1500
Compressed air connection oil-free, dry compressed air	bar 5,5 - 8
Work area	(mm)(inch)	390(2 x 195) x 205 x 100
Positioning range	(mm)	Axles:x: 400y: 300z: 100t: 270°
Soldering iron		HER 120
Power consumption	(W)	120
Temperature range	(°C)	50 - 450
Stroke Pneumatic module	(mm)	50
Work angle		-30° - +30°
Solder wire feed system
Solder wire diameter	(mm)	0,5 - 1,5
Speed	(mm /s)	0 - 24
Power consumption	(W)	1,7
Planetary gear reduction		1:166
Stroke Pneumatic module	(mm)	30
Work angle		-30° - +30°

Subject to technical alterations and amendments.

Symbols

Caution! / Warning!

Warning! Risk of burns!

Warning against hand injuries

Warning against cutting injuries

Read the operating instructions!

Before performing work of any kind on the unit, always disconnect the power plug from the socket.

ESD-compatible design and ESD-compatible workstation

CE mark of conformity

Disposal

Do not dispose of electric tools together with household waste material! In observance of European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Original declaration of conformity

Piston soldering robot / Soldering machine WTBR-1000

We hereby declare that the products described herein comply with the following guidelines:

2006/42/EG, 2014/30/EU

Applied harmonised standards:

Global Quality Manager Managing director

Authorised to compile technical documentation.

Weller Tools GmbH

Global Quality Manager

B.Frühwald

Director general

Global Quality Manager

B.Frühwald

Gerente

Global Quality Manager VD

① ON / OFF
② Fault
③ Stop
4 Start

① ON/OFF
② Fault
③ Stop
4 Start

Global Quality Manager

B.Frühwald

Διευθύνων Σύμβουλος

Global Quality Manager Jednatel

① ON / OFF
② Fault
③ Stop
4 Start

⚠ BRĪDINĀJUMS | Apdegumu risks

Global Quality Manager

Управител

① ON / OFF
② Fault
③ Stop
4 Start

Global Quality Manager Director

Global Quality Manager

マネージングディレクター

技術文書の作成が認可される。

Weller Tools GmbH

Apex Tool Group, LLC

1000 Lufkin Road

Apex, NC 27539

Tel [phone]

Fax [phone]

CHINA

Apex Tool Group

2nd Floor, Area C, 177 Bi Bo Road

Pudong New Area

Shanghai, 201203 P.R.C

Tel: [phone]