BELLE RPC 30 - Vibratory plate Lescha - Free user manual and instructions

USER MANUAL BELLE RPC 30 Lescha

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION The life of the operator can be at risk. WARNING WARNING

Contents KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into difÈ culty.) ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: BELLE GROUP (UK): [phone]

Belle Group reserves the right to change machine speci cation without prior notice or obligation. This manual has been written to help you operate and service the ‘RPC’ safely. This manual is intended for dealers and operators of the ‘RPC’. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Start and Stop Procedure’ helps you with starting and stopping the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ Section details the nature of the warranty cover and the claims procedure. The ‘Declaration of conformity’ section shows the standards that the machine has been built to. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way:7 Safe Disposal.Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities. Machine Description

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the ‘RPC’, consult your supervisor or Belle Group.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.

• Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance.

• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).

• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difÈ culty.

• Always switch OFF the engine before transporting, moving it around the site or servicing it.

• During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and unattended.

• Never remove or tamper with any guards È tted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE COMPACTOR until the guard has been replaced or repaired.

• Do not operate the Compactor when you are ill, feeling tired, or when under the inÎ uence of alcohol or drugs. Fuel Safety.

• Before refuelling, switch off the engine and allow it to cool.

• When refuelling, DO NOT smoke or allow naked Î ames in the area.

• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.

• Store fuel in an approved, purpose made container away from heat and ignition sources. Fuel is Î ammable. It may cause injury and property damage. Shut down the engine, extinguish all open Î ames and do not smoke while È lling the fuel tank. Always wipe up any spilled fuel. CAUTION The exhaust fumes produced by this equipment are highly toxic and can kill! WARNING Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs. CAUTION Pre start-up inspection The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, which- ever is È rst. Please refer to the service section for detailed guidance. If any fault is discovered, the compactor must not be used until the fault is rectiÈ ed. 1. Thoroughly inspect the compactor for signs of damage. Check components are present and secure. Pay special attention to the belt guard.

2. Check the engine oil and hydraulic oil level and top up as necessary.

3. Check the engine fuel level and top up as necessary.

4. Check for fuel, oil and hydraulic leaks.

Vibration Some vibration from the compaction operation is transmitted through the handle to the operator’s hands. The Belle Group RPC range has been speciÈ cally designed to reduce hand/arm vibration levels. Refer to speciÈ cations & technical data for vibration levels and us- age times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Always protect skin from contact with concrete. Dust The compacting process will occasionally produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced. Fuel Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible. Exhaust Fumes Do not operate the compactor indoors or in a conÈ ned space, make sure the work area is adequately ventilated. Health & Safety Pre-Start Checks

1. Open the fuel tap by moving the fuel ON / OFF lever fully to the right.

2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If

restarting a warm engine, the choke is usually not required, however, if the engine has cooled to a degree, partial choke may be required.

3. Turn the engine ON / OFF switch clockwise to the ‘I’ position.

4. Set the throttle to the idle position by moving the throttle lever fully to the right. Do not start

the engine on full throttle, as the compactor will vibrate as soon as the engine starts.

5. Taking a È rm hold of the control handle with one hand, grasp the recoil starter handle with

the other. Pull the recoil starter until engine resistance is felt, then let starter return.

6. Taking care not to pull the starter’s rope fully out, pull the starter handle briskly.

7. Repeat until the engine È res.

8. Once the engine È res gradually set the choke lever to the OFF position by moving it to the

9. If the engine fails to È re after several attempts, follow the troubleshooting guide.

10. To stop the engine, set the throttle to idle and turn the engine ON / OFF switch anticlockwise to the ‘0’ position.

11. Turn the fuel off.

1. Turn ON the fuel by moving the fuel ON/OFF lever fully to the right.

2. Set the engine speed control to start.

3. Taking a È rm hold of the control handle with one hand, grasp the recoil starter handle with

the other. Pull the handle until engine resistance is felt, then let the starter return.

4. Taking care not to pull the starter’s rope fully out, pull the starter handle briskly with both

6. If the engine fails to start after several attempts, Follow the troubleshooting guide.

7. To stop the engine, set the throttle control to idle, then press and hold the red stop button

until the engine stops. Robin EX 17 Petrol Engine

1. Open the fuel cock.

2. Turn the STOP SWITCH to the position ‘I’ (ON)

3. Set the speed control lever 1/3 of the way towards the high speed position.

4. Close the choke lever.

- If the engine is cold or the ambient temperature is low, close the choke lever fully. - If the engine is warm or the ambient temperature is high, open the choke lever half way, or keep it fully open. 5. Pull the starter handle slowly until resistence is felt. This is the ‘compression’ point. return the handle to its original position and pull swiftly. Do not pull out the ropeall the way. After starting the engine, allow the starter handle to return to its original position while still holding the handle. 6. After starting the engine, gradually open the choke by turning the choke lever and È nally keep it fully opened. Do not fully open the choke lever immediately when the engine is cold or the ambient temperature is low, because the engine may stop. 7. To stop the engine, Set the speed control lever at the low speed position and allow the engine to runat low speed for 1 to 2 minutes before stopping.

8. Turn the STOP SWITCH counter-clockwise to the position ‘0’ (OFF)

9. Close the fuel cock.

10. Pull the starter handle slowly and return the handle to its original position when resistance is felt. This operation is necessary to prevent outside moist air from intruding into the combustion chamber. Throttle Choke Fuel ON/ OFF Reasons For Compaction

Soil, which has been disturbed or new inÈ ll, subbase and blacktop, will have small voids or air pockets which, if not compacted, will lead to one or more problems occurring. 1. As trafÈ c crosses the surface of an uncompacted area, the material is compressed. This leads to subsidence of the top surface as the material È lls the voids.

2. A similar situation occurs with static loads on uncompacted ground. The load (e.g. a building) will sink.

3. Materials with voids are more susceptible to water seepage, leading to erosion. Water ingress may also cause the soil to expand during freezing temperatures and contract during dry spells. Expansion and contraction is a major cause of damage to building foundations and normally leads to the structure requiring underpinning. Compaction increases the density of the material and therefore increases its load bearing capacity. Reduces air voids and therefore reduces the risk of subsidence, expansion and contraction, due to ingress of water.10 Start And Stop Procedure Operating Instructions

• Take the compactor to where it is required. Where it is necessary to use lifting equipment to position the compactor, make sure the lifting equipment has a WLL (Working Load Limit) suitable for the compactors weight (see Technical Data section or the machine serial plate). Attach suitable chains or slings ONLY to the lifting point on the top of the compactor.

• Having carried out the checks listed in the ‘Pre start’ section, you may start the engine. The Belle Group ‘RPC’ range of compactors are È tted with a centrifugal clutch, this allows the engine to run at idle without driving the gearbox. As the engine speed is increased the clutch will engage and will drive the gearbox. For correct operation, the engine speed should be set to maximum.

• Set the throttle to maximum and use the control handle for direction and to steer or turn the compactor. The control handle has been designed so that when it is being used in reverse and the operator lets go for any reason, the handle automatically moves into forward mode. This is a signiÈ cant safety feature of the machine. During normal operation you should not have to push the compactor but allow it to travel at its own pace. The speed of travel will be determined by the condition of the surface being compacted. Caution must be used when operating the compactor in reverse. Ensure that there are no obstructions or trip hazards when operating in reverse. If the surface to be compacted is on a slope, great care must be taken when controlling the compactor’s direction of travel. If necessary, use a suitable rope attached to the compactor at a low point on the chassis, to allow a helper to take part of the compactor’s weight. Work up and down a slope not across.

• Work the compactor over the surface in an organised pattern until the required compaction has been achieved. Where there are a number of different layers to be compacted on top of each other, compact each layer individually.

• To stop the compactor vibrating, set the throttle to idle. To stop the engine refer to the relevant start / stop procedure.

1. Ensure the throttle control is at 50% of

maximum speed (Halfway between MIN and MAX)

2. Take a È rm hold of the recoil starter handle

and pull the rope softly until it is extended to it’s full limit. Let the rope recoil completely. Start the engine by pulling strongly on the rope.

3. Repeat this procedure until the engine È res.

4. If the engine fails to start after several attempts,

consult the engine manual supplied with the machine.

5. Leave the engine running at idle speed for 5 minutes.

CAUTION: During È rst 50 hours of use, do not exceed 70% of maximum rated power.

6. To stop the engine, set the throttle control to the STOP position until the engine stops.11

Problem Cause Remedy Engine will not start. No fuel. Open fuel tap. Fill fuel tank. Engine switched off. Switch engine on. Spark plug fouled. Clean and reset plug gap. Engine cold. Close choke. Engine Î ooded. Honda, open choke, fully open throttle, pull recoil starter until engine È res. Hatz, move speed control to stop, pull recoil starter 5 times then repeat start procedure. Engine still will not start. Major Fault. Contact Agent or Belle Group. Unit will not move. Engine speed too slow. Set engine speed control to fast. Drive belt tension loose. Adjust belt tension Air È lter blocked. Clean or renew air È lter. Worn or Damaged Clutch. Repair or Replace as necessary. Drive failure. Contact Agent or Belle Group. Gearbox failure. Contact Agent or Belle Group. Forward speed too slow. Too much oil in hydraulic head. Reduce oil level. Wrong adjustment of control system Contact Agent or Belle Group. Reverse speed too slow. Not enough oil in hydraulic head. Fill and bleed system. Air in control system. Bleed control system. Wrong adjustment of control system Contact Agent or Belle Group. Loss of Hydraulic Oil. Connectors leaking. Reseal connectors. Defective hydraulic hose. Replace hose. Piston seal in gearbox defective. Contact Agent or Belle Group. Machine operates erratically. Shock mounts damaged. Replace all four mounts. Service & Maintenance The Belle Group ‘RPC’ range of Reversible Plate Compactors are designed to give many years of trouble free operation. It is, however, important that the simple regular maintenance listed in this section is carried out. It is recommended that an approved Belle Group dealer carries out all major maintenance and repairs. Always use genuine Belle Group replacement parts, the use of spurious parts may void your warranty. Before any maintenance is carried out on the machine, switch off the engine. If working on a diesel engine, make sure that the stop switch is in the stop position. Always set the compactor on level ground to ensure any Î uid levels will be correctly read. Only use recommended oils (see chart on following page). Running In Period When the compactor is È rst used from new, the engine oil must be changed after the initial running in period (see engine manufactur- er’s manual for full detail). The belt tension should be checked after 4 hours use. Drive Belt Remove the belt guard then check the belt tension by placing light È nger pressure on the top of the belt, as near central between the engine drive and gearbox pulley. The belt should deÎ ect by approx. 10 to 15mm. If the belt tension requires adjustment, loosen the setscrew on the Belt Tensioning device and slide to the right. Once set, retighten the setscrew and check belt tension a secong time. Finally, replace the belt guard ensuring it is correctly and securely È tted. GB12 Service & Maintenance Routine Maintenance Every 8 First month / 150 250 500 hours 50Hours Hours Hours Hours Engine Oil Check Level 9 Change 9 9 Air Filter Check Condition/Clean 9 Gearbox Oil Change 9 Drive Belt Tension 9 9 Replace when necessary / Every 12 months Oil type Quantity Fuel Type Capacity Spark Plug Electrode (Litre) (Litre) Type Gap (mm) Honda GX160 S.A.E. 10W 30 0.6 Unleaded 3.6 BM6ES or 0.6 - 0.7 BPR6ES Robin EX17 S.A.E. 10W 30 1.1 Unleaded 3.6 NGK BR-6HS Hatz 1B20-6 S.A.E. 10W 30 0.9 Diesel Refer to N/A N/A (BS2869) Manual Lombardini 15LD225 S.A.E. 10W 30 0.8 Diesel 2.5 N/A N/A (BS2869) Oil / Fuel Type & Quantity - Spark Plug Type

1. Ensure the machine is in a stationary position, and situated on level ground.

2. Remove the È ller cap, and È ll the control pump head with oil. Stop once you have reached the maximum level indicator, which is within the head. 3. Slowly pump the control handle from the ‘Forward Motion’ position, to the ‘Reverse Motion’ position, until the oil level drops. 4. Re-È ll the control pump head upto the maximum level. Continue to pump the handle until resistence is felt, and the handle locks in the ‘Reverse Motion’ position.

5. Again, re-È ll the control pump head upto the maximum level.

6. Re-È t the Filler Bung, and test the machine.

Assembly of the Control Pump 1. Carefully clean the housing with compressed air on the inside. Check for scratches on sliding bores for O Rings and there are no sharp edges.

2. Press the Bushing in to Housing.

3. Lubricate the Lip Seal with Hydraulic Oil and slip it on the Rack (open side away from the rack).

4. Lubricate the Rack with Hydraulic Oil and slide it into the Housing until the Lip Seal is in the groove, making sure the teeth are in the right position. When the Lip Seal is in the Groove this represents forward motion. 5. After lubricating the Pinion (without O Rings), insert it into the Housing and Rack. Check the movement of the Rack from Forward to Reverse. (See CAUTION). 6 Take the Pinion out and È t the two O Rings, making sure they are not damaged. 7. Lubricate the Pinion and O Rings with hydraulic oil and carefully insert in to the Housing. Make sure the Rack is in the right position and this is easiest when in reverse motion.

8. Fit the Shim and Retaining Ring. It may be necessary to push the Pinion from the opposite side to get them assembled.

9. Place the Housing on the È ller side and È t the O Rings to the bottom face. LOCTITE seal 518 is recommended.

10. Assemble the Hydraulic Connector and Dowty Washer using LOCTITE 243.

11. Assemble the Bracket and È x with 4 screws and washers using LOCTITE 243.

12. Loosely È t the Plug Screw and Washer DO NOT TIGHTEN.

In reverse motion the Control Handles run parallel with the Housing in the direction of the operator. CAUTION Warranty

Your new Belle Group ‘RPC’ plate compactor is warranted to the original purchaser for a period of one-year (12 months) from the origi- nal date of purchase. The Belle Group warranty is against defects in design, materials and workmanship. The following are not covered under the Belle Group warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Belle Group or their recognised agents.

3. Transportation or shipment costs to and from Belle Group or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Engine Spark Plug Belle Group and/or their recognised agents, directors, employees or insurers will not be held liable for consequential or other damages, losses or expenses in connection with or by reason of or the inability to use the machine for any purpose. Warranty Claims All warranty claims should È rstly be directed to Belle Group or Belle Group Inc., either by telephone, by Fax, by E-mail, or in writing. For Warranty claims: Belle Group Warranty Department, Sheen, Nr. Buxton Derbyshire SK17 0EU England Tel: [phone] Fax: [phone] Email : [e-mail]14 The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING The life of the operator can be at risk. WARNING How To Use This Manual ........................................................................................................................................................................ 14 Warning ................................................................................................................................................................................................... 14 Machine Description ................................................................................................................................................................................ 15 Technical Data ......................................................................................................................................................................................... 15 Environment ............................................................................................................................................................................................ 15 General Safety ........................................................................................................................................................................................ 16 Health and Safety .................................................................................................................................................................................... 16 Pre-Start Checks ..................................................................................................................................................................................... 16 Reasons For Compaction........................................................................................................................................................................ 17 Start and Stop Procedure .................................................................................................................................................................17 - 18 Operating Instructions ............................................................................................................................................................................. 18 Trouble Shooting Guide .......................................................................................................................................................................... 19 Service & Maintenance ....................................................................................................................................................................19 - 21 Warranty .................................................................................................................................................................................................. 21 How To Use This Manual WARNING Contents KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into difÈ culty.) ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: BELLE GROUP (UK): [phone] Belle Group reserves the right to change machine speci cation without prior notice or obligation. This manual has been written to help you operate and service the ‘RPC’ safely. This manual is intended for dealers and operators of the ‘RPC’. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls. The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way. The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the general public. The ‘Start and Stop Procedure’ helps you with starting and stopping the machine. The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine. The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine. The ‘Warranty’ Section details the nature of the warranty cover and the claims procedure. The ‘Declaration of conformity’ section shows the standards that the machine has been built to. Directives with regard to the notations. Text in this manual to which special attention must be paid are shown in the following way:15 Machine Description Technical Data Environment Safe Disposal. Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities.

5. Handle Release Catch.

• Minimum level to En500 Part 4 Component Material Handle Steel Front cover HDPE Main frame Steel Baseplate Steel Hand Grips Polyurethane Foam Engine Aluminium Flexible Mounts Steel and Rubber Various Parts Steel and Aluminium

Model 30/40 30/50 A - Plate Width in 15.7 19.6 B - Height in 49.8 49.8 C - Length in 25.9 25.9 Engine - Honda Petrol (Hp) GX160 (5.5) Engine - Robin Petrol (Hp) EX17 (6) Engine - Hatz Diesel (Hp) 1B20-6 (4.2) Engine - Lombardini Diesel (Hp) 15LD225 (4) Weight - Honda Petrol lbs 339.5 410 Weight - Robin Petrol lbs 339.5 410 Weight - Hatz Diesel lbs 385.8 441 Weight - Lombardini Diesel lbs 376.9 440.9 Centrifugal Force kN 30 30 Frequency Hz 90 90 Engine RPM - Honda 3400 3400 Engine RPM - Robin 3600 3600 Engine RPM - Hatz 3000 3000 Engine RPM - Lombardini 3000 3000 Maximum Travel Speed ft/min >75.5 >75.5 Sound Power (dB(A)) 108 10816 General Safety For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the ‘RPC’, consult your supervisor or Belle Group.

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.

• Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance.

• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).

• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difÈ culty.

• Always switch OFF the engine before transporting, moving it around the site or servicing it.

• During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and unattended.

• Never remove or tamper with any guards È tted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE COMPACTOR until the guard has been replaced or repaired.

• Do not operate the Compactor when you are ill, feeling tired, or when under the inÎ uence of alcohol or drugs. Fuel Safety.

• Before refuelling, switch off the engine and allow it to cool.

• When refuelling, DO NOT smoke or allow naked Î ames in the area.

• Spilt fuel must be made safe immediately, using sand. If fuel is spilt on your clothes, change them.

• Store fuel in an approved, purpose made container away from heat and ignition sources. Fuel is Î ammable. It may cause injury and property damage. Shut down the engine, extinguish all open Î ames and do not smoke while È lling the fuel tank. Always wipe up any spilled fuel. CAUTION The exhaust fumes produced by this equipment are highly toxic and can kill! WARNING Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs. CAUTION Pre start-up inspection The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, which- ever is È rst. Please refer to the service section for detailed guidance. If any fault is discovered, the compactor must not be used until the fault is rectiÈ ed. 1. Thoroughly inspect the compactor for signs of damage. Check components are present and secure. Pay special attention to the belt guard.

2. Check the engine oil and hydraulic oil level and top up as necessary.

3. Check the engine fuel level and top up as necessary.

4. Check for fuel, oil and hydraulic leaks.

Vibration Some vibration from the compaction operation is transmitted through the handle to the operator’s hands. The Belle Group RPC range has been speciÈ cally designed to reduce hand/arm vibration levels. Refer to speciÈ cations & technical data for vibration levels and us- age times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment) Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equipment’s moving parts. Always protect skin from contact with concrete. Dust The compacting process will occasionally produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced. Fuel Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as soon as possible. Exhaust Fumes Do not operate the compactor indoors or in a conÈ ned space, make sure the work area is adequately ventilated. Health & Safety Health & Safety17 Start And Stop Procedure Honda GX160 Gasoline Engine

1. Open the fuel tap by moving the fuel ON / OFF lever fully to the right.

2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If

restarting a warm engine, the choke is usually not required, however, if the engine has cooled to a degree, partial choke may be required.

3. Turn the engine ON / OFF switch clockwise to the ‘I’ position.

4. Set the throttle to the idle position by moving the throttle lever fully to the right. Do not start

the engine on full throttle, as the compactor will vibrate as soon as the engine starts.

5. Taking a È rm hold of the control handle with one hand, grasp the recoil starter handle with

the other. Pull the recoil starter until engine resistance is felt, then let starter return.

6. Taking care not to pull the starter’s rope fully out, pull the starter handle briskly.

7. Repeat until the engine È res.

8. Once the engine È res gradually set the choke lever to the OFF position by moving it to the

9. If the engine fails to È re after several attempts, follow the troubleshooting guide.

10. To stop the engine, set the throttle to idle and turn the engine ON / OFF switch anticlockwise to the ‘0’ position.

11. Turn the fuel off.

1. Turn ON the fuel by moving the fuel ON/OFF lever fully to the right.

2. Set the engine speed control to start.

3. Taking a È rm hold of the control handle with one hand, grasp the recoil starter handle with

the other. Pull the handle until engine resistance is felt, then let the starter return.

4. Taking care not to pull the starter’s rope fully out, pull the starter handle briskly with both

6. If the engine fails to start after several attempts, Follow the troubleshooting guide.

7. To stop the engine, set the throttle control to idle, then press and hold the red stop button

until the engine stops. Robin EX 17 Gasoline Engine

1. Open the fuel cock.

2. Turn the STOP SWITCH to the position ‘I’ (ON)

3. Set the speed control lever 1/3 of the way towards the high speed position.

4. Close the choke lever.

- If the engine is cold or the ambient temperature is low, close the choke lever fully. - If the engine is warm or the ambient temperature is high, open the choke lever half way, or keep it fully open. 5. Pull the starter handle slowly until resistence is felt. This is the ‘compression’ point. return the handle to its original position and pull swiftly. Do not pull out the ropeall the way. After starting the engine, allow the starter handle to return to its original position while still holding the handle. 6. After starting the engine, gradually open the choke by turning the choke lever and È nally keep it fully opened. Do not fully open the choke lever immediately when the engine is cold or the ambient temperature is low, because the engine may stop. 7. To stop the engine, Set the speed control lever at the low speed position and allow the engine to runat low speed for 1 to 2 minutes before stopping.

8. Turn the STOP SWITCH counter-clockwise to the position ‘0’ (OFF)

9. Close the fuel cock.

10. Pull the starter handle slowly and return the handle to its original position when resistance is felt. This operation is necessary to prevent outside moist air from intruding into the combustion chamber. Throttle Choke Fuel ON/ OFF Reasons For Compaction Soil, which has been disturbed or new inÈ ll, subbase and blacktop, will have small voids or air pockets which, if not compacted, will lead to one or more problems occurring. 1. As trafÈ c crosses the surface of an uncompacted area, the material is compressed. This leads to subsidence of the top surface as the material È lls the voids.

2. A similar situation occurs with static loads on uncompacted ground. The load (e.g. a building) will sink.

3. Materials with voids are more susceptible to water seepage, leading to erosion. Water ingress may also cause the soil to expand during freezing temperatures and contract during dry spells. Expansion and contraction is a major cause of damage to building foundations and normally leads to the structure requiring underpinning. Compaction increases the density of the material and therefore increases its load bearing capacity. Reduces air voids and therefore reduces the risk of subsidence, expansion and contraction, due to ingress of water.18 Start And Stop Procedure Operating Instructions

• Take the compactor to where it is required. Where it is necessary to use lifting equipment to position the compactor, make sure the lifting equipment has a WLL (Working Load Limit) suitable for the compactors weight (see Technical Data section or the machine serial plate). Attach suitable chains or slings ONLY to the lifting point on the top of the compactor.

• Having carried out the checks listed in the ‘Pre start’ section, you may start the engine. The Belle Group ‘RPC’ range of compactors are È tted with a centrifugal clutch, this allows the engine to run at idle without driving the gearbox. As the engine speed is increased the clutch will engage and will drive the gearbox. For correct operation, the engine speed should be set to maximum.

• Set the throttle to maximum and use the control handle for direction and to steer or turn the compactor. The control handle has been designed so that when it is being used in reverse and the operator lets go for any reason, the handle automatically moves into forward mode. This is a signiÈ cant safety feature of the machine. During normal operation you should not have to push the compactor but allow it to travel at its own pace. The speed of travel will be determined by the condition of the surface being compacted. Caution must be used when operating the compactor in reverse. Ensure that there are no obstructions or trip hazards when operating in reverse. If the surface to be compacted is on a slope, great care must be taken when controlling the compactor’s direction of travel. If necessary, use a suitable rope attached to the compactor at a low point on the chassis, to allow a helper to take part of the compactor’s weight. Work up and down a slope not across.

• Work the compactor over the surface in an organised pattern until the required compaction has been achieved. Where there are a number of different layers to be compacted on top of each other, compact each layer individually.

• To stop the compactor vibrating, set the throttle to idle. To stop the engine refer to the relevant start / stop procedure. Lombardini 15LD225 Diesel Engine

1. Ensure the throttle control is at 50% of

maximum speed (Halfway between MIN and MAX)

2. Take a È rm hold of the recoil starter handle

and pull the rope softly until it is extended to it’s full limit. Let the rope recoil completely. Start the engine by pulling strongly on the rope.

3. Repeat this procedure until the engine È res.

4. If the engine fails to start after several attempts,

consult the engine manual supplied with the machine.

5. Leave the engine running at idle speed for 5 minutes.

CAUTION: During È rst 50 hours of use, do not exceed 70% of maximum rated power.

6. To stop the engine, set the throttle control to the STOP position until the engine stops.19

Trouble Shooting Guide Problem Cause Remedy Engine will not start. No fuel. Open fuel tap. Fill fuel tank. Engine switched off. Switch engine on. Spark plug fouled. Clean and reset plug gap. Engine cold. Close choke. Engine Î ooded. Honda, open choke, fully open throttle, pull recoil starter until engine È res. Hatz, move speed control to stop, pull recoil starter 5 times then repeat start procedure. Engine still will not start. Major Fault. Contact Agent or Belle Group. Unit will not move. Engine speed too slow. Set engine speed control to fast. Drive belt tension loose. Adjust belt tension Air È lter blocked. Clean or renew air È lter. Worn or Damaged Clutch. Repair or Replace as necessary. Drive failure. Contact Agent or Belle Group. Gearbox failure. Contact Agent or Belle Group. Forward speed too slow. Too much oil in hydraulic head. Reduce oil level. Wrong adjustment of control system Contact Agent or Belle Group. Reverse speed too slow. Not enough oil in hydraulic head. Fill and bleed system. Air in control system. Bleed control system. Wrong adjustment of control system Contact Agent or Belle Group. Loss of Hydraulic Oil. Connectors leaking. Reseal connectors. Defective hydraulic hose. Replace hose. Piston seal in gearbox defective. Contact Agent or Belle Group. Machine operates erratically. Shock mounts damaged. Replace all four mounts. Service & Maintenance The Belle Group ‘RPC’ range of Reversible Plate Compactors are designed to give many years of trouble free operation. It is, however, important that the simple regular maintenance listed in this section is carried out. It is recommended that an approved Belle Group dealer carries out all major maintenance and repairs. Always use genuine Belle Group replacement parts, the use of spurious parts may void your warranty. Before any maintenance is carried out on the machine, switch off the engine. If working on a diesel engine, make sure that the stop switch is in the stop position. Always set the compactor on level ground to ensure any Î uid levels will be correctly read. Only use recommended oils (see chart on following page). Running In Period When the compactor is È rst used from new, the engine oil must be changed after the initial running in period (see engine manufactur- er’s manual for full detail). The belt tension should be checked after 4 hours use. Drive Belt Remove the belt guard then check the belt tension by placing light È nger pressure on the top of the belt, as near central between the engine drive and gearbox pulley. The belt should deÎ ect by approx. 10 to 15mm. If the belt tension requires adjustment, loosen the setscrew on the Belt Tensioning device and slide to the right. Once set, retighten the setscrew and check belt tension a secong time. Finally, replace the belt guard ensuring it is correctly and securely È tted.20 Service & Maintenance Routine Maintenance Every 8 First month / 150 250 500 hours 50Hours Hours Hours Hours Engine Oil Check Level 9 Change 9 9 Air Filter Check Condition/Clean 9 Gearbox Oil Change 9 Drive Belt Tension 9 9 Replace when necessary / Every 12 months Oil type Quantity Fuel Type Capacity Spark Plug Electrode (Pints) (Pints) Type Gap (in) Honda GX160 S.A.E. 10W 30 1.3 Unleaded 7.6 BM6ES or 0.02 - 0.03 BPR6ES Robin EX17 S.A.E. 10W 30 2.3 Unleaded 7.6 NGK BR-6HS Hatz 1B20-6 S.A.E. 10W 30 1.9 Diesel Refer to N/A N/A (BS2869) Manual Lombardini 15LD225 S.A.E. 10W 30 1.7 Diesel 5.3 N/A N/A (BS2869) Oil / Fuel Type & Quantity - Spark Plug Type Bleeding the Hydraulic System

1. Ensure the machine is in a stationary position, and situated on level ground.

2. Remove the È ller cap, and È ll the control pump head with oil. Stop once you have reached the maximum level indicator, which is within the head. 3. Slowly pump the control handle from the ‘Forward Motion’ position, to the ‘Reverse Motion’ position, until the oil level drops. 4. Re-È ll the control pump head upto the maximum level. Continue to pump the handle until resistence is felt, and the handle locks in the ‘Reverse Motion’ position.

5. Again, re-È ll the control pump head upto the maximum level.

6. Re-È t the Filler Bung, and test the machine.

WHILST RUNNING THIS MACHINE DURING THIS PROCEDURE, IT IS ADVISABLE TO PUT THE MACHINE ONTO A RUBBER MAT OR EQUIVALENT TO ABSORB SOME OF THE VIBRATION. CAUTION Component Oil type Honda Robin Hatz Lombardini Gearbox S.A.E. 75W-90 1.3 Pints 1.3 Pints 1.3 Pints 1.3 Pints Hydraulic Control Shell Tellus 32 0.4 Pints 0.4 Pints 0.4 Pints 0.4 Pints Fuchs Renolin MR520 0.4 Pints 0.4 Pints 0.4 Pints 0.4 Pints Oil Type & Quantity21 Service & Maintenance Assembly of the Control Pump 1. Carefully clean the housing with compressed air on the inside. Check for scratches on sliding bores for O Rings and there are no sharp edges.

2. Press the Bushing in to Housing.

3. Lubricate the Lip Seal with Hydraulic Oil and slip it on the Rack (open side away from the rack).

4. Lubricate the Rack with Hydraulic Oil and slide it into the Housing until the Lip Seal is in the groove, making sure the teeth are in the right position. When the Lip Seal is in the Groove this represents forward motion. 5. After lubricating the Pinion (without O Rings), insert it into the Housing and Rack. Check the movement of the Rack from Forward to Reverse. (See CAUTION). 6 Take the Pinion out and È t the two O Rings, making sure they are not damaged. 7. Lubricate the Pinion and O Rings with hydraulic oil and carefully insert in to the Housing. Make sure the Rack is in the right position and this is easiest when in reverse motion.

8. Fit the Shim and Retaining Ring. It may be necessary to push the Pinion from the opposite side to get them assembled.

9. Place the Housing on the È ller side and È t the O Rings to the bottom face. LOCTITE seal 518 is recommended.

10. Assemble the Hydraulic Connector and Dowty Washer using LOCTITE 243.

11. Assemble the Bracket and È x with 4 screws and washers using LOCTITE 243.

12. Loosely È t the Plug Screw and Washer DO NOT TIGHTEN.

In reverse motion the Control Handles run parallel with the Housing in the direction of the operator. CAUTION Warranty Your new Belle Group ‘RPC’ plate compactor is warranted to the original purchaser for a period of one-year (12 months) from the origi- nal date of purchase. The Belle Group warranty is against defects in design, materials and workmanship. The following are not covered under the Belle Group warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Belle Group or their recognised agents.

3. Transportation or shipment costs to and from Belle Group or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

1. Ensure the throttle control is at 50% of

maximum speed (Halfway between MIN and MAX)

2. Take a È rm hold of the recoil starter handle

and pull the rope softly until it is extended to it’s full limit. Let the rope recoil completely. Start the engine by pulling strongly on the rope.

3. Repeat this procedure until the engine È res.

4. If the engine fails to start after several attempts,

consult the engine manual supplied with the machine.

5. Leave the engine running at idle speed for 5 minutes.

CAUTION: During È rst 50 hours of use, do not exceed 70% of maximum rated power.

6. To stop the engine, set the throttle control to the STOP position until the engine stops.107

1. Ensure the throttle control is at 50% of

maximum speed (Halfway between MIN and MAX)

2. Take a È rm hold of the recoil starter handle

and pull the rope softly until it is extended to it’s full limit. Let the rope recoil completely. Start the engine by pulling strongly on the rope.

3. Repeat this procedure until the engine È res.

4. If the engine fails to start after several attempts,

consult the engine manual supplied with the machine.

5. Leave the engine running at idle speed for 5 minutes.

CAUTION: During È rst 50 hours of use, do not exceed 70% of maximum rated power.

6. To stop the engine, set the throttle control to the STOP position until the engine stops.

2. Set the engine speed control to start.

1. Ensure the machine is in a stationary position, and situated on level ground.

2. Remove the È ller cap, and È ll the control pump head with oil. Stop once you have reached the maximum level indicator, which is within the head. 3. Slowly pump the control handle from the ‘Forward Motion’ position, to the ‘Reverse Motion’ position, until the oil level drops. 4. Re-È ll the control pump head upto the maximum level. Continue to pump the handle until resistence is felt, and the handle locks in the ‘Reverse Motion’ position.

5. Again, re-È ll the control pump head upto the maximum level.

6. Re-È t the Filler Bung, and test the machine.

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