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USER MANUAL OS 383CV Mirka
Mirka ^® Orbital Sander
70 x 198 mm (3 x 8 in.)
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Black and white industrial machine component with a circular head and base plate (no visible text or symbols)
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Stylized illustration of a bulldog in aggressive posture (no text or symbols)Mirka ^® Orbital Sander
70 x 198 mm (3 x 8 in.)
ar 4-7
Original Instructions
Parts List
| Item | P/NDescription | Qty. | |
| 1MPA0040EXTERNAL RETAINING RING 1 | |||
| 2MPA0021BEARING - 2 SHIELDS 1 | |||
| 3MPB0017REAR ENDPLATE 1 | |||
| 4MPA0005CYLINDER ASSEMBLY 1 | |||
| 5MPA0042O-RING 1 | |||
| 6MPB0005ROTOR 1 | |||
| 7MPA0010VANE5 | |||
| 8MPA0041WOODRUFF KEY 1 | |||
| 9MPB0016FRONT ENDPLATE 1 | |||
| 10MPA0019BEARING - 2 SHIELDS 1 | 1 | ||
| 11 MPA0045O-RING 1 | |||
| 12MPA0001LOCK RING 1 | |||
| 13MPB0531SHAFT BALANCER 1 | |||
| 14MPA0122FILTER 1 | |||
| 15MPA0121DUCKBILL CHECK VALVE 1 | |||
| 16MPA0120VALVE RETAINER 1 | |||
| 17MPA0090RETAINING RING 1 | |||
| 18 MPA0938 DOUBLE ROW ANGULAR CONTACT BEARING - 1 SEAL 1 | 1 | ||
| 19MPA0016SPACER 0.2 THK 1 | |||
| 20MPA0017BELLEVILLE WASHER 1 | |||
| 21MPA0018RETAINING RING 1 | |||
| 22MPA0113SPINDLE ASSEMBLY 1 | |||
| 23MPA0079SPACER 0.2 THK 1 | |||
| 24MPA0080SPACER 0.4 THK 1 | |||
| 25MPA1697THROTTLE LEVER 1 | |||
| 26MPA0031LEVER SPRING PIN 1 | |||
| 27 MPA0288 GRIP, 2 1/2 in. OPT | |||
| MPA0289 GRIP, 2 3/4 in OPT | |||
| MPA0290 GRIP, 3 in. 1 | |||
| 28MPA0015VALVE SLEEVE 1 | |||
| 29MPA0227HOUSING 1 | |||
| 30MPA0008VALVE STEM ASSEMBLY 1 | |||
| 31MPA0043O-RING 1 | |||
| 32MPB0014SPEED CONTROL 1 | |||
| 33 MPA0039 INTERNAL RETAINING RING 1 | |||
| 34MPA0768SCREW 4 | |||
| 35MPA0076WASHER 0.8 THK 4 | |||
| 36MPA0071THREADED INSERT 2 | |||
| 37MPA0770SCREW 2 | |||
| 38 MPD0051 NON-VACUUM SHROUD 1 | |||
| 39MPA0169SHROUD SEAL 1 | |||
| 40 MPD0052CVDB SHROUD 1 | |||
| 41 MPC0230 PAD SUPPORT 2 | |||
| 42MPA0766SCREW 4 | |||
| 43 MPB0534 PAD BACKING 1 | |||
| 44MPA0767SCREW 4 | |||
| 45MPA0078SCREW 1 | |||
| 46 N/A SCREEN ABRASIVE MOLDED INSERT PAD LAYOUT 1 | |||
| 47MPA0864HEX WRENCH 1 | |||
| 48MPA0032MUFFLER INSERT (for 10,000 RPM Machines) 2 | |||
| 49MPA0038MUFFLER PLATE 1 | |||
| 50MPA0166MUFFLER HOUSING 1 | |||
| 51MPA0009VALVE SEAT 1 | |||
| 52 MPA0007 VALVE 1 | |||
| 53MPA0014VALVE SPRING 1 | |||
| 54MPA0013INLET BUSHING ASSEMBLY 1 | |||
| 55MPA0044O-RING 2 | |||
| 56MPA072210,000 RPM DB RETAINER 1 | |||
| 57 MPA0410 ASSEMBLY FOR 1 in./28 mm HOSE SuperVAC DB SWIVEL EXHAUST FITTING 1 | |||
| 58 MPA0409 ASSEMBLY FOR 3/4 in./19 mm HOSE SuperVAC SWIVEL EXHAUST FITTING 1 | |||
| 59MPA07781 in./28 mm HOSE SEAL 1 | |||
| 60MPA08543/4 in./19 mm HOSE SEAL OPT | |||
| 61 MPA0931 MIRKA 1 in./28 mm HOSE SEAL TAG W/INSTRUCTION 1 | |||
| 62 MPA0092 1 in./28 mm OS SuperVAC CV SWIVEL EXHAUST ASSEMBLY 1 | |||
| 63 MPA0298 OS SuperVAC 3/4 in. CV SWIVEL EXHAUST ASSEMBLY 1 | |||
| 64MPA0048FLANGED NUT 1 | |||
| 65MPA0047WASHER 1 | |||
| 66MPA0769SCREW 1 | |||
| 67 MPA0300 ∅ 3/4 in. VAC HOSE TO ∅ 3/4 in. x 1 in./28 mm ADAPTER COUPLING AND AIRLINE ASSM 1 | |||
| 68 MPA0412 ∅ 1 in. VAC HOSE TO DOUBLE BAG FITTING AND AIRLINE ASSY 1 | |||
| MPA0411 ∅ 3/4 in. VAC HOSE TO DOUBLE BAG FITTING AND AIRLINE ASSY 1 | |||
| 69MPA046510 PACK OF VACUUM BAG INSERTS 1 | |||
| 70MPA0658VACUUM BAG 1 | |||
| 71MPA2541FRONT BEARING DUST SHIELD 1 | |||
| 72MPA2542SPINDLE BEARING DUST SHIELD 1 | |||
Sander Spare Parts Kits
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Technical line drawing of a mechanical component with no visible text or symbolsE MPA0994
Cylinder & O-ring Kit
Code: 8993009211
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Two technical line drawings of concentric circular components, no text or symbols presentF MPA0993
Lock Ring & O-ring Kit
Code: 8993007911
G MPA3207
CV Swivel Fitting Kit
Code: 8991600311
H MPA0799
Endplate Bearing Kit
Code: 8993019811
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Exploded view diagram of a mechanical assembly (no text or labels)| MPA0800
Speed Valve Kit
Code: 8993019011
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Technical line drawing of a mechanical component with no visible text or symbolsJ MPA0801
Rotor, Vanes & Key Kit
Code: 8993017711
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Abstract arrangement of small black circular shapes on white background (no text or symbols)K MPA1672
Screw Kit
Code: 8993015511
L MPA2697
DB Retainer Kit
Code: 8991600911
| اقرار المطابقة. pharmacكية 66850 ماكينات الصنفرة المدارية بسرعة 10.000 (انظر جدول "تكويون/موصفات المتج" للطراز الخاص) (النظر جدول "تكويون/موصفات المتج" للاز الخاص) (انظر جدول "تكويون/موصفات المتج" للاز الخاص) (انظر جدول "تكويون/موصفات المتج" للاز الخاص) (انظر جدول "تكويون/موصفات المتج" للاز الخاص) (انظر جدول "تكويون/موصفات المتج" للاز الخاص) (انظر جدول "تكوي 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Jeppo 16.11.2015 MIRKA  | |
| الشركة مكان الإصدار و Discoveryم علیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم لالمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نфیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم للمياني نفیم لملزه / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامb / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامب / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامд / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامd / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامด / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامد / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامм / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامم / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامm / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامn / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزامн / مزام | |
صيانة الماكينة
| Declaration of conformityKWH Mirka Ltd.FI-66850 Jeppo, Finlanddeclare on our sole responsibility that the products70 mm x 198 mm (3 in. x 8 in.) 10,000 OPM Orbital Sanders (see “Product Configuration/Specifications” table for particular model) to which this declaration relates are in conformity with the following standard(s) or other normative document(s) EN ISO 15744:2008.Following the provisions of 89/392/EEC as amended by 91/368/EEC, 93/44/EEC & 93/68/EEC Directives and consolidating Directive2006/42/EC. | |||
 | |||
| Jeppo 16.11.2015MIRKAPlace and date of issue Company Stefan Sjöberg, CEO | |||
| Operator InstructionsIncludes – Please Read and Comply, Proper Use of Tool,Work Stations, Putting the Tool Into Service, Operating Instruc-tions, Product Configuration/Specifications Tables, Parts Page,Parts List, Sander Spare Parts Kits, Trouble Shooting Guide | ImportantRead these instructions care-fully before installing, operating,servicing or repairing this tool.Keep these instructions in a safeaccessible location. |  | |
| Manufacturer/SupplierKWH Mirka Ltd.FI-66850 Jeppo, FinlandTel: +358 20 760 2111Fax: +358 20 760 2290 | Required Personal Safety EquipmentSafety Glasses Breathing MasksSafety Gloves Ear Protection | ||
| Recommended AirlineSize - Minimum10 mm 3/8 in | Recommended MaximumHose Length8 meters 25 feet | Air PressureMaximum Working Pressure 6.2 bar 90 psigRecommended Minimum NA NA | |
Please Read and Comply with
1) General Industry Safety & Health Regulations, Part 1910, OSHA 2206, available from: Superintendent of Documents; Government Printing Office; Washington DC 20402.
2) Safety Code for Portable Air Tools, ANSI B186.1 available from: American National Standards Institute, Inc.; 1430 Broadway; New York, New York 10018.
3) State and Local Regulations.
Proper Use of Tool
This sander is designed for sanding all types of materials i.e. metals, wood, stone, plastics, etc. using abrasive designed for this purpose. Do not use this sander for any other purpose than that specified without consulting the manufacturer or the manufacturer's authorized supplier. Do not use back-up pads that have a working speed less than 10,000 OPM free speed.
Work Stations
The tool is intended to be operated as a hand-held tool. It is always recommended that the tool be used when standing on a solid floor. It can be used in any position but before any such use, the operator must be in a secure position and have a firm grip and footing, and be aware that the sander can develop a torque reaction. See the section "Operating Instructions".
Putting the Tool into Service
Use a clean lubricated air supply that will give a measured air pressure at the tool of 6.2 bar (90 psig) bar when the tool is running with the lever fully depressed. It is recommended to use an approved 10 mm (3/8 in.) x 8 m (25 ft) maximum length airline. It is recommended that the tool be connected to the air supply as shown in Figure 1.
Do not connect the tool to the airline system without incorporating an easy to reach and operate air shut-off valve. The air supply should be lubricated. It is strongly recommended that an air filter, regulator and lubricator (FRL) be used as shown in Figure 1 as this will supply clean, lubricated air at the correct pressure to the tool. Details of such equipment can be obtained from your supplier. If such equipment is not used then the tool should be manually lubricated.
To manually lubricate the tool, disconnect the airline and put 2 to 3 drops of suitable pneumatic motor lubricating oil such as Fuji Kosan FK-20, Mobil ALMO 525 or Shell TORCULA® 32 into the hose end (inlet) of the machine. Reconnect the tool to the air supply and run the tool slowly for a few seconds to allow air to circulate the oil. If the tool is used frequently, lubricate it on a daily basis or lubricate it if the tool starts to slow or lose power. It is recommended that the air pressure at the tool is 6.2 bar (90 psig) while the tool is running. The tool can run at lower pressures but never higher than 6.2 bar (90 psig).
Operating Instructions
1) Read all instructions before using this tool. All operators must be fully trained in its use and aware of these safety rules. All servicing and repairs must be carried out by trained personnel.
2) Make sure the tool is disconnected from the air supply. Select a suitable abrasive and secure it to the back-up pad. Be careful and center the abrasive on the back-up pad.
3) Always wear the required safety equipment when using this tool.
4) When sanding always place the tool on the work then start the tool. Always remove the tool from the work before stopping. This will prevent gouging of the work due to excess speed of the abrasive.
5) Always disconnect the air supply from the sander before fitting, adjusting or removing the abrasive or back-up pad.
6) Always adopt a firm footing and/or position and be aware of the torque reaction developed by the sander.
7) Use only correct spare parts.
8) Always ensure that the material to be sanded is firmly fixed to prevent its movement.
9) Check hose and fittings regularly for wear. Do not carry the tool by its hose; always be careful to prevent the tool from being started when carrying the tool with the air supply connected.
10) Dust can be highly combustible. The vacuum dust collection bag should be cleaned or replaced daily. Cleaning or replacing of the bag also assures optimum performance.
11) Do not exceed the maximum recommended air pressure.
Use safety equipment as recommended.
12) The tool is not electrically insulated. Do not use where there is a possibility of coming into contact with live electricity, gas pipes, water pipes, etc. Check the working area before use.
13) Take care to avoid entanglement of the moving parts of the tool with clothing, ties, hair, cleaning rags, etc. If entangled, it will cause the body to be pulled towards the work and moving parts of the machine and can be very dangerous.
14) Keep hands clear of the spinning pad during use.
15) If the tool appears to malfunction, stop using it immediately and arrange for servicing and repair.
16) Do not allow the tool to free speed without taking precautions to protect any persons or objects from the loss of the abrasive or pad.
flowchart
graph TD
A["Air Dryer"] --> B["Regulator"]
B --> C["Lubricator"]
C --> D["Ball Valve"]
D --> E["Filter"]
E --> F["Regulator"]
F --> G["Ball Valve"]
G --> H["To Tool Station"]
H --> I["Drain Leg"]
I --> J["Ball Valve"]
J --> K["To Coupler at or near Tool"]
K --> L["Air Compressor and Tank"]
L --> M["Air Hose"]
M --> N["Air Air"]
style A fill:#f9f,stroke:#333
style N fill:#f9f,stroke:#333
style I fill:#ccf,stroke:#333
style J fill:#ccf,stroke:#333
style K fill:#ccf,stroke:#333
style L fill:#ccf,stroke:#333
style M fill:#ccf,stroke:#333
style N fill:#ccf,stroke:#333
style_O["Closed Loop Pipe System Sloped in the direction of air flow"] --> P["To Tool Station"]
P --> Q["Drain Valve"]
Q --> R["Air Compressor and Tank"]
R --> S["Air Air"]
style O fill:#ccf,stroke:#333
style P fill:#ccf,stroke:#333
style Q fill:#ccf,stroke:#333
style R fill:#ccf,stroke:#333
Product Configuration/Specifications: 10,000 OPM Orbital Sander
| Product Configuration and Specifications: 10,000 OPM 70 mm x 198 mm (3 in. x 8 in.) Orbital SanderNote: All vacuum machines use ∅ 28 mm (1 in.) Vacuum hose fittings standard. ∅ 19 mm (3/4 in.) is available. | |||||||||||
| Orbit Vac | Type | Pad Size mm (in.) | Model Number | Product Net Weight kg (pounds) | Height mm (inch) | Length mm (inch) | Power watts (HP) | Air Consumption LPM (scfm) | *Noise Level dBA | *Vibration Level m/s ^2 | *Uncertainty K m/s ^2 |
| 3 mm (1/8 in.) | Central Vacuum | 70 x 198 (3 x 8) | OS383CV 0.96 (2.1) | 118 (4.65) | 248 (9.76) | 179 (0.24) 453 (16) 753.30.83 | |||||
| Self-Gen Vacuum | 70 x 198 (3 x 8) | OS383DB 0.97 (2.14) | 118 (4.65) | 261 (10.26) | 179 (0.24) 453 (16) 852.80.77 | ||||||
| The noise test is carried out in accordance with EN ISO 15744:2008 - Hand-held non-electric power tools -- Noise measurement code -- Engineering method (grade 2) and EN ISO 11203:2009 Acoustics-Noise emitted by machinery and equipment-Determination of emission sound pressure levels at a work station and other specified positions from the sound power level.The vibration test is carried out in accordance with EN ISO 28927-3, Hand-held portable power tools – Test method for evaluation of vibration emission – Part 3: Polishers and rotary , orbital and random orbital sanders. | |||||||||||
Specifications subject to change without prior notice.
*The values stated in the table are from laboratory testing in conformity with stated codes and standards and are not sufficient for risk evaluation. Values measured in a particular work place may be higher than the declared values. The actual exposure values and amount of risk or harm experienced by an individual are unique to each situation and depend upon the surrounding environment, the way in which the individual works, the particular material being worked, work station design as well as upon the exposure time and the physical condition of the user. KWH Mirka, Ltd. cannot be held responsible for the consequences of using declared values instead of actual exposure values for any individual risk assessment.
Further occupational health and safety information can be obtained from the following websites:
https://osha.europa.eu/en (Europe)
http://www.osha.gov (USA)
Troubleshooting Guide
| Symptom Possible Cause Solution | ||
| Low power and/or low free speed. | Insufficient air pressure. Check air line pressure at the inlet of the Sander while the tool is running at free speed. It must be 6.2 bar (90 psig/620 kPa). | |
| Clogged Muffler(s). See the “Housing Disassembly” section for Muffler removal. Replace item 48, Muffler Insert (see the “Housing Assembly” section). | ||
| Plugged Inlet Screen. Clean the Inlet Screen with a clean, suitable cleaning solution. If the Screen cannot be cleaned, replace it. | ||
| One or more Worn or Broken Vanes. Install a complete set of new Vanes (all vanes must be replaced for proper operation). Coat all vanes with quality pneumatic tool oil. See “Motor Disassembly” and “Motor Assembly”. | ||
| Internal air leakage in the Motor Housing indicated by higher than normal air consumption and lower than normal speed. | Check for proper Motor alignment and Lock Ring engagement. Check for damaged O-Ring in Lock Ring groove. Remove Motor Assembly and re-install the Motor Assembly. See “Motor Disassembly” and “Motor Assembly”. | |
| Motor parts worn. Overhaul Motor. Contact authorized Mirka Service Center. | ||
| Worn or broken Spindle Bearings. Replace the worn or broken Bearings. See “Shaft Balancer and Spindle Disassembly” and “Spindle Bearings, AirSHIELDTM and Shaft Balancer Assembly”. | ||
| Air leakage through the Speed Control and/or Valve Stem. | Dirty, broken or bent Valve Spring, Valve or Valve Seat. | Disassemble, inspect and replace worn or damaged parts. See steps 2 and 3 in “Housing Disassembly” and steps 2 and 3 in “Housing Assembly”. |
| Vibration/rough operation. Incorrect Pad. Only use Pad sizes and weights designed for the machine. | ||
MIRKA
MIRKA 10,000 OPM 70 mm X 198 mm (3" x 8") LIJADORA ORBITAL
https://osha.europa.eu/en (유럽)
http://www.osha.gov (미국)
문제 해결 가이드
The tool is intended to be operated as a hand held tool. It is always recommended that the tool be used when standing on a solid floor. It can be in any position but before any such use, the operator must be in a secure position having a firm grip and footing and be aware that the sander can develop a torque reaction. See the section "Operating Instructions".
Ingebruikname
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Finland
Brazil Mirka Brasil Ltda.
Canada Mirka Abrasives Canada Inc.
China Mirka Trading Shanghai Co., Ltd
Finland & Baltics KWH Mirka Ltd
France Mirka Abrasifs s.a.r.l.
Germany Mirka Schleifmittel GmbH
India Mirka India Pvt Ltd
Italy Mirka Italia s.r.l.
Mexico KWH Mirka Mexicana, S.A. de C.V.
Russia Mirka Rus LLC
Singapore Mirka Asia Pacific Pte Ltd
Spain KWH Mirka Ibérica S.A.U.
Sweden Mirka Scandinavia AB
Turkey Mirka Turkey Zimpara Ltd Şirketi
United Kingdom Mirka (UK) Ltd
USA Mirka Abrasives, Inc
For contact information,
please visit www.mirka.com
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