H-SB 801 E - Drill Herkules - Free user manual and instructions

USER MANUAL H-SB 801 E Herkules

1. Safety regulations

2. Layout and items supplied

5. Before starting the equipment

8. Cleaning, maintenance and ordering of spare parts

9. Disposal and recycling

Caution - Read the operating instructions to reduce the risk of inquiry Wear ear-muff s. The impact of noise can cause damage to hearing. Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the de- vice can cause loss of sight. Wear a breathing mask. Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos! Wear safety gloves Anl_H_SB_801_E_SPK7.indb 22Anl_H_SB_801_E_SPK7.indb 22 07.09.12 08:3107.09.12 08:31GBR

Important! When using the equipment, a few safety pre- cautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the in- formation is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

1. Safety regulations

The corresponding safety information can be found in the enclosed booklet. Caution! Read all safety regulations and instructions. Any errors made in following the safety regula- tions and instructions may result in an electric shock, fi re and/or serious injury. Keep all safety regulations and instructions in a safe place for future use.

1.1 Special instructions for the laser

Important: Laser radiation Do not look into the beam Laser class 2

Never look directly into the laser path.

Never direct the laser beam at reflecting sur- faces or persons or animals. Even a low out- put laser beam can inflict injury on the eye.

Caution: It is vital to follow the work proce- dures described in these instructions. Using the equipment in any other way may result in hazardous exposure to laser radiation.

When the pillar drill is not going to be used for an extended period of time, the batteries should be removed. It is prohibited to carry out any modifications to the laser to increase its power.

Do not make any modifications to the laser that are designed to increase the laser’s power.

The manufacturer cannot accept any liability for damaged caused by a failure to comply with the safety information.

2. Layout and items supplied

Please check that the article is complete as spe- cifi ed in the scope of delivery. If parts are missing, please contact our service center or the nearest branch of the DIY store where you made your purchase at the latest within 5 work days after purchasing the article and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the warranty provisions at the end of the operating instructions.

Open the packaging and take out the equip- ment with care.

Remove the packaging material and any packaging and/or transportation braces (if available).

Check to see if all items are supplied.

Inspect the equipment and accessories for transport damage.

If possible, please keep the packaging until the end of the guarantee period. Important! The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suff ocating!

Original operating instructions

This pillar drill is designed for drilling metal, plas- tic, wood and similar materials. It is intended for use in the private sector only. Food and harmful materials may not be pro- cessed with the machine. The drill chuck is only designed for use with drill bits and tools with a shaft diameter of 1,5 to 16 mm, and for cylindri- cal tool shanks. Tools with a tapered shank can also be used. The machine is intended for use by adults only. The equipment is to be used only for its prescri- bed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or inju- ries of any kind caused as a result of this. Please note that our equipment has not been de- signed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Wear ear-muff s. The impact of noise can cause damage to hea- ring. Total vibration values (vector sum of three direc- tions) determined in accordance with EN 61029. Handle Vibration emission value a

Warning! The specifi ed vibration value was established in accordance with a standardized testing method. It may change according to how the electric equip- ment is used and may exceed the specifi ed value in exceptional circumstances. The specifi ed vibration value can be used to compare the equipment with other electric power tools. The specifi ed vibration value can be used for initi- al assessment of a harmful eff ect. Keep the noise emissions and vibrations to a minimum.

Only use appliances which are in perfect wor- king order.

Service and clean the appliance regularly.

Adapt your working style to suit the appliance.

Do not overload the appliance.

Have the appliance serviced whenever ne- cessary.

Switch the appliance off when it is not in use.

Wear protective gloves. Residual risks Even if you use this electric power tool in accordance with instructions, certain resi- dual risks cannot be rules out. The following hazards may arise in connection with the equipment’s construction and layout:

3. Health damage caused by hand-arm vib-

rations if the equipment is used over a pro- longed period or is not properly guided and maintained.

5. Before starting the equipment

You can now fit the table and clamp in place with the clamping lever. Following this, fit the crank (27) and fasten tightly with the screw (28). (Fig. 5-7)

Finally, fit the complete bit head to the pillar. Align the head so that it is horizontal to the base plate and fasten it in position with the screws (35). (Fig. 8-9)

Screw the 3 supplied handles (9) in the hand- le mounts. (Fig. 10).

Screw in the speed control lever (15) as shown in Figure 11.

Secure the roller support (3) with thumb screws (21) (Fig. 12).

Before you mount the drill chuck with the MK shank, check that both parts are clean. Insert the taper mandrel in the taper of the drill chuck with a powerful jolt. Then insert the taper in the spindle. To do this, place the drill chuck (10) with taper (24) in the spindle (11) and guide it to the stop point, then turn the chuck until it slips a little further into the spindle (11). Insert the drill chuck (10) with taper (24) into the spindle (11) with a jolt and check that the chuck is secure (Figs. 13 - 14). Important: All bare parts are greased in order to protect them from corrosion. Before mounting the drill chuck (10) onto the spindle (11), both parts must be completely degreased using an environ- mentally friendly solvent. This ensures optimal transmission of power. 5.2. Installing the machine Before you use the drill for the fi rst time it must be mounted in a stationary position on a fi rm surface. Use both mounting holes (12) in the base plate to do this. Ensure that the machine is freely acces- sible for operation, adjustment and maintenance. Important: The fi xing screws may only be tighte- ned to a point where they do not distort or deform the base plate. Excessive tension can lead to fracture. 5.3. Folding chip guard (Figs. 15 - 17) Mount the folding chip guard (13) as shown in Figures 15 and 16. The height of the cover (23) is infi nitely adjustable and can be locked using both thumb screws (22). The chip guard (13) can be fl ipped up to enable bits to be changed. 5.4. Prior to starting Ensure that the voltage of the mains supply com- plies with the specifi cations on the rating plate. Connect the machine only to a socket with the properly installed earthing contact. The table drill is equipped with a no-volt trip that is designed to protect the operator from an undesi- Anl_H_SB_801_E_SPK7.indb 25Anl_H_SB_801_E_SPK7.indb 25 07.09.12 08:3107.09.12 08:31GBR

red restart following a drop in voltage. Should this occur, the machine must be manually restarted.

6.1. General (Fig. 18) To switch on the machine, push in the green On button “I” (18); the machine starts up. To switch off , press the red Off button “O” (19); the device shuts down. Ensure that you do not overload the device. If the sound of the motor drops in pitch during operation, it is being overloaded. Do not overload the device to the point where the motor comes to a standstill. Always stand in front of the machine during operation. 6.2. Inserting the tool (Fig. 1) Make sure that the power plug is removed from the socket-outlet before changing tools. Only cy- lindrical tools with the stipulated maximum shaft diameter may be clamped in the scroll chuck (10). Only use a tool that is sharp and free of defects. Do not use tools whose shaft is damaged or which are deformed or fl awed in any other way. Use only accessories and attachments that are specifi ed in the operating instructions or have been approved by the manufacturer. If the pillar drill should become jammed, switch off the ma- chine and return the drill to its starting position. 6.3. Handling the keyless chuck Your pillar drill is equipped with a keyless chuck. This enables tools to be changed without the need for an additional chuck key. To do so, insert the tool in the quick-change drill chuck and tigh- ten by hand.

6.4 Using tools with tapered shanks (Fig. 19)

The pillar drill comes with a spindle taper. To use tools with tapered shanks (MK2), proceed as follows:

Move the drill chuck to the lower position.

Lock the spindle in the lowered position using the bottom scale ring (25) to maximize ac- cess to the drill chuck (see point 7.6).

Eject the tapered shank using the supplied drill drift (31), taking care as you do so to en- sure that the tool does not land on the floor.

Insert the new tool with tapered shank in the spindle taper with a jolt and then check that the tool is correctly seated. 6.5. Setting the speed (Fig. 1) The operating speed of the machine is infi nitely adjustable. Important!

Speed adjustments are allowed only when the motor is running.

Slowly and steadily move the speed con- trol lever (15) while the machine is in idle mode.

Ensure that the machine can run without interruption (i.e. remove workpieces, drill bits, etc.). Use the speed control lever (15) to infi nitely adjust the speed. The set speed is shown on the digital display (17) in revolutions per minute. Important! Never let the pillar drill run when the V-belt cover is open. Always pull power plug befo- re opening the cover. Never touch the V-belt when it is rotating.

6.6 Drill depth stop (Fig. 20/Item 14)

The drilling spindle has a swivelling scale ring for setting the drill depth. Only adjust the setting when the machine is at a standstill.

Press the drilling spindle (11) downwards until the tip of the drill bit touches the workpiece.

Turn the scale ring (25) all the way down.

Turn the scale ring (25) up by the distance of the desired drill depth and lock the setting with the second scale ring (25).

The highest setting of the drilling spindle can likewise be adjusted using the bottom scale ring (practical when ejecting the drill chuck (see point 7.4). 6.7. Setting the angle of the drill table (Fig. 21-22)

Set the drill table (4) to the desired angle.

Tighten down the carriage bolt (26) in order to lock the drill table (4) into this position. 6.8. Setting the height of the drill table (Fig. 21; 23)

Slacken the tightening screw (37).

Set the drill table to the desired position with the help of the hand crank (27).

Slacken the clamping screw (29) to turn the drill table (4).

6.10 Clamping the workpiece (Fig. 25)

As a general rule, use a machine vice or another suitable clamping device to secure a workpiece in position. Never hold the workpiece in place with your hand! When drilling, the workpiece should be able to travel on the drill table (4) for self- centering purposes. Ensure that the workpiece cannot rotate. This is best achieved by placing the workpiece /machine vice on a sturdy block. Caution! Sheet metal parts must be clamped in to prevent them from being torn up. Properly set the height and angle of the drill table for each work- piece. There must be enough distance between the upper edge of the workpiece and the tip of the drill bit. This machine is fi tted with an adjustable stop (30). Proceed as follows to position it:

Move the sliders on the stop (30) into two of the four guide slots in the drill table (4).

Set the stop (30) to the desired position.

Fasten the stop (30) to the drill table using both spindle screws (32).

Now slacken the thumb screw (33) on the angle piece (34) and position the angle piece (34) such that the workpiece can be placed against the stop (30) and the angle piece (34).

6.11 Using the laser (Fig. 11; 18/Item 36)

To switch on: Move the ON/OFF switch (20) to the “I” position to switch on the laser. Two laser lines are projected on the workpiece and intersect at the center of the drill tip contact point. To switch off : Move the ON/OFF switch (20) to the “0” position. Setting the laser: Slacken the screws (41) to adjust the laser. Retighten the screws after you have made the adjustment. Important! Never look directly into the laser beam!

Ensure that you drill at the proper speed. Drill speed is dependent on the diameter of the drill bit and the material in question. The table below acts as a guide for selecting the proper speed for various materials. Note: The drill speeds specifi ed are merely sug- gested values. Drill bit Ø Cast iron Steel Iron Aluminium Bronze

6.13 Countersinking and center-drilling

With this table drill, you can also countersink and center-drill. Please observe that countersinking should be performed at the lowest speed, while a high speed is required for center-drilling.

Please note that sawdust must be properly eva- cuated when working with wood, as it can pose a health hazard. Ensure that you wear a suitable dust mask when performing work that generates dust. Anl_H_SB_801_E_SPK7.indb 27Anl_H_SB_801_E_SPK7.indb 27 07.09.12 08:3107.09.12 08:31GBR

If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

8. Cleaning, maintenance and

ordering of spare parts Warning! Pull out the power plug before carrying out any adjustments, maintenance or repairs.

The table drill is to a large extent mainte- nance-free. Keep the device clean. Pull out the mains plug before doing any cleaning and maintenance work on the machine. Do not use any harsh, abrasive cleaning solvents. Ensure that no liquid seeps into the device. Regrease all bare parts when the work is finished. The drill pillar, blank parts of the column, and the drill table especially should be regreased at regular intervals. Use a stan- dard, acid-free lubricating grease to do this. Caution: Do not use your household refuse bin as a receptacle for oil and grease-soaked cleaning rags or grease and oil sludge. Dispo- se of these toxic materials in an environmen- tally-friendly fashion. Regularly check and clean the ventilation holes. Store the device in a dry room. Should the device become damaged, do not try to repair it yourself; leave this work to the hands of a qualified electrical technician.

We recommend that you clean the device

immediately each time you have finished using it.

Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. En- sure that no water can seep into the device.

There are no parts inside the equipment which require additional maintenance.

8.2.1 Changing the V-belt (Figs. 26 - 28)

The V-belt of the pillar drill is a wear part and should be replaced when worn. Proceed as fol- lows:

Run the machine run in idle mode while slow- ly setting the speed adjustor lever (15) to the minimum speed (see point 7.5).

Switch the machine off, then pull the power plug.

Set the speed adjustor lever (15) to the maxi- mum speed setting to slacken the

Undo the screw (16) to open the V-belt cover (7).

Pry the V-belt (39) off of the drive pulley (38) by pulling up the belt on one side and slowly turning the pulley (38). The drive pulley (38) comprises two disks that are pressed to- gether via a spring. If the V-belt (39) does not exhibit enough play to remove it, gently press the bottom half of the drive pulley (38) down to slacken the V-belt (39).

Fit one end of the new V-belt (39) to the vari- able pulley (40). Fit the other end to the drive pulley (38) by first sliding it into the groove on one side of the pulley (38) , then prying the V- belt (39) across the pulley into the groove on the other side.

Close the V-belt cover and screw down using the screw (16).

8.3 Ordering replacement parts:

Please quote the following data when ordering replacement parts:

Article number of the machine

Identification number of the machine

9. Disposal and recycling

The equipment is supplied in packaging to pre- vent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offi ces. Anl_H_SB_801_E_SPK7.indb 29Anl_H_SB_801_E_SPK7.indb 29 07.09.12 08:3107.09.12 08:31GBR

For EU countries only Never place any electric power tools in your household refuse. To comply with European Directive 2002/96/EC concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot. Recycling alternative to the return request: As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment. The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any ac- cessories or aids without electrical components supplied with the old equipment. The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of the iSC GmbH. Subject to technical changes Anl_H_SB_801_E_SPK7.indb 30Anl_H_SB_801_E_SPK7.indb 30 07.09.12 08:3107.09.12 08:31GBR

Warranty certifi cate Dear Customer, In the unlikely event that your device develops a fault, we are truly sorry for this, and suggest that you please contact our service department at the address shown on this guarantee card, or contact the ne- arest authorised DIY store. Please note the following terms, under which guarantee claims can be made:

1. These guarantee terms cover additional guarantee rights and do not aff ect your statutory warranty

rights. We do not charge you for this guarantee.

2. Our guarantee only covers problems caused by material or manufacturing defects, and it is restric-

ted to the rectifi cation of these defects or replacement of the device. Please note that our devices have not been designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The following are also excluded from our guarantee: compensation for transport damage, damage caused by failure to comply with the installation/assembly instructions or damage caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies into the device (e.g. sand, stones or dust), eff ects of force or external infl uences (e.g. damage caused by the device being dropped) and normal wear resulting from proper operation of the device. This applies in particular to rechargeable batteries for which we nevertheless issue a guarantee period of 12 months. The guarantee is rende- red null and void if any attempt is made to tamper with the device.

3. The guarantee is valid for a period of 5 years starting from the purchase date of the device. Guaran-

tee claims should be submitted before the end of the guarantee period within two weeks of the de- fect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fi tted will not result in an extension of the gua- rantee period, and no new guarantee will become active for the work performed or parts fi tted. This also applies when an on-site service is used.

4. In order to assert your guarantee claim, please send your defective device postage-free to the

address shown below. Please enclose either the original or a copy of your sales receipt or ano- ther dated proof of purchase. Please keep your sales receipt in a safe place, as it is your proof of purchase. It would help us if you could describe the nature of the problem in as much detail as pos- sible. If the defect is covered by our guarantee then your device will either be repaired immediately and returned to you, or we will send you a new device. Also refer to the restrictions of this warranty concerning wear parts/consumables and missing parts as set forth in the warranty conditions in these operating instructions. Anl_H_SB_801_E_SPK7.indb 31Anl_H_SB_801_E_SPK7.indb 31 07.09.12 08:3107.09.12 08:31FRA

= dB (A); guaranteed L