PM1600 - Paint mixer SCHEPPACH - Free user manual and instructions

USER MANUAL PM1600 SCHEPPACH

Electric paint and mortar stirrerTranslation of original instruction manual

Explanation of the symbols on the device Read the operating and safety instructions before start-up and follow them! Wear eye protection. Wear hearing protection. Wear a breathing mask! Protection class II The product complies with the applicable European directives. The product complies with the applicable Serbian directives.www.scheppach.com

Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear Customer We hope your new tool brings you much enjoyment and success. Note: In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Non-compliance with the operating manual,

• Repairs carried out by third parties, unauthorised specialists.

• Installing and replacing non-original spare parts,

• Application other than specied,

• Failures of the electrical system in the event of the electrical regulations and VDE provisions 0100,

• DIN 57113 / VDE 0113 not being observed. Please consider: Read through the complete text in the operating manu- al before installing and commissioning the device. The operating manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and ex- tending the service life of the device. In addition to the safety instructions in this operating manual, you must also observe the regulations appli- cable to the operation of the device in your country. Keep the operating manual package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and careful- ly observed by all operating personnel before starting the work. The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed. In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

2. Description of the product (g. 1)

1. Connection shaft mixer attachment

3. Scope of delivery

The machine has been designed to mix liquid and pow- dery building materials such as paint, mortar, adhesive, plaster and similar substances. The relevant mixing ac- tion (which depends on the consistency of the materi- als and the quantity that has to be mixed) must be set up for the appropriate mixing tool. The product may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or inju- ries of any type resulting from this. An element of the intended use is also the observance of the safety instructions, as well as the assembly in- structions and operating information in the operating manual.www.scheppach.com

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec- tric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords in- crease the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med- ication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. Persons who operate and maintain the product must be familiar with the manual and must be informed about potential dangers. The liability of the manufacturer and resulting damages are excluded in the event of modications of the prod- uct. The product may only be operated with original parts and original accessories from the manufacturer. The safety, operating and maintenance specications of the manufacturer, as well as the dimensions speci- ed in the technical data, must be observed. Please note that our products were not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the product is used in commercial or industrial applications, or for equivalent work.

5. General safety information

General power tool safety warnings m Warning! Read all safety warnings, instructions, illustra- tions and specications provided with this pow- er tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instructions for future ref- erence. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operat- ed (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive at- mospheres, such as in the presence of am- mable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while op- erating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a) Power tool plugs must match the outlet. Nev- er modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.www.scheppach.com

a) Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. m WARNING! This power tool generates an electromagnetic eld dur- ing operation. This eld can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recom- mend that persons with medical implants consult with their physician and the manufacturer of the medical im- plant prior to operating the machine. Mixer safety instructions a) Always hold the power tool with both hands on the intended handles. Loss of control can cause personal injury. b) Ensure su󰀩cient ventilation when mixing ammable materials to avoid a hazardous at- mosphere. Developing vapour may be inhaled or be ignited by the sparks the power tool produces. c) Do not mix food. Power tools and their accesso- ries are not designed for processing food. d) Keep the cord away from the working area. The cord may be entangled by the stirrer. e) Ensure that the mixing container is placed in a rm and secure position. A container that is not properly secured may move unexpectedly. f) Ensure that no liquid splashes against the housing of the power tool. Liquid that has pene- trated the power tool can cause damage and lead to electric shock. g) Follow the instructions and warnings for the material to be mixed. Material to be mixed may be harmful. h) If the power tool falls into the material to be mixed, unplug the power tool immediately and have the power tool checked by a qualied re- pair person. Reaching into the mixing container with the power tool still plugged in can lead to elec- tric shock.

i) Do not reach into the mixing container with

your hands or insert any other objects into it while mixing. Contact with the stirrer may lead to serious personal injury. j) Start up and run down the power tool in the mixing container only. The stirrer may bend or spin in an uncontrolled manner. g) If devices are provided for the connection of dust extraction and collection facilities, en- sure these are connected and properly used. Use of dust collection can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ig- nore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that can- not be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjust- ments, changing accessories, or storing pow- er tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of chil- dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a󰀨ect the power tool’s operation. If dam- aged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations di󰀨erent from those intended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.www.scheppach.com

Additional information for electric tools Warning! The specied vibration emission value has been meas- ured according to a standardised testing procedure and can be used for comparison of one power tool with another; and may change depending on the way in which the power tool is used and in exceptional cases may be higher than the specied value. The specied vibration emission value can be used to compare one power tool with another. The specied vibration emission value can also be used for an initial estimation of the impair. Keep the noise level and vibration to a minimum!

• Only use devices which are free of defects.

• Maintain and clean the device at regular intervals.

• Adapt your working methods to the device.

• Do not overload the device.

• Have the device checked if necessary.

• Switch the device o󰀨 if it is not in use.

• Open the packaging and carefully remove the prod- uct.

• Remove the packaging material, as well as the pack- aging and transport safety devices (if present).

• Check whether the scope of delivery is complete.

• Check the product and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised.

• If possible, keep the packaging until the expiry of the warranty period.

• Familiarise yourself with the product by means of the operating manual before using for the rst time.

• With accessories as well as wearing parts and re- placement parts use only original parts. Spare parts can be obtained from your specialist dealer.

• When ordering please provide our article number as well as type and year of manufacture for the product. m ATTENTION! The device and the packaging are not children‘s toys! Do not let children play with plastic bags, lms or small parts! There is a danger of choking or su󰀨ocating! Residual risks Even when this power tool is operated properly, residual risks still remain. The following hazards may arise in connection with the design and con- struction of this power tool:

• Lung damage if suitable dust protection mask is not worn.

• Hearing damage if suitable hearing protection is not worn.

• Damage to health resulting from hand/arm vibration if the device is used over an extended period of time or if it is not properly operated and maintained.

Rated voltage 230 V~ 50 Hz Power consumption 1600 W Idling speed 0-580 rpm / 0-780 rpm Mixing tool mount M14 Protection class II Weight 5.2 kg Subject to technical modications! Noise and vibration Sound and vibration values were measured in accord- ance with EN 62841. Sound pressure level L

3 dB Wear hearing protection. Excessive noise can result in a loss of hearing. Total vibration emission values (vector sum of three di- rections) determined according to EN 62841. Vibration emission value ah = 2.9 m/s

• For the speed selection turn the switch (4) by 180°.

1. speed: 0 rpm - 580 rpm

2. speed: 0 rpm - 780 rpm

Only operate this switch at standstill of the ma- chine. Working with the paint and mortar stirrer

• When changing the stirrer, the mains plug must be pulled out.

• When dipping into the mix or removing it from the mix, work at a reduced speed. After complete immersion, increase speed to maximum to ensure adequate motor cooling.

• Guide the machine through the mixing vessel during the mixing process. Mix until the entire mixture has been completely worked through.

• After completing the mixing work, clean the stirrer. Area of application of the agitators (g. 1)

• The left-turning agitator (2a) is used for low-viscosity substances such as: Di󰀨erent types of paints, var- nishes, glazes, wallpaper paste, sealing compounds, bitumen, chemicals, red lead, cement slurries.

• The right-turning agitator (2b) is used for high-vis- cosity substances such as: Adhesive and ready- mixed mortars, adhesive binders, gypsum, lime, ce- ment plaster, screed, concrete, tile adhesive, glue, putty, pastes, granulate.

10. Maintenance and care

Before each maintenance and cleaning work:

• Switching o󰀨 the device

• wait for standstill of the beater

• Pull out the mains plug Use only original parts. Other parts can result in unex- pected damages and injuries. Maintenance and repair work beyond this is only al- lowed to be carried out by the manufacturer or author- ized service sta󰀨. Store unused equipment in a dry, locked place out of the reach of children. Observe the following to maintain the operability of the machine:

• Keep vent slits clean and free from obstructions.

• Remove dust and dirt using a cloth or a soft brush.

• Do not clean the machine with running water or high- pressure cleaners.

8. Assembly (g. 2 - 4)

m Attention! Always make sure the device is fully assembled before commissioning!

1) Turn the connection shaft mixer attachment (1)

clockwise into the mixer attachment (2). (Fig. 2)

2) Then screw the assembled mixer rod (1 + 2) into

the drive shaft (3). (Fig. 3). DANGER! Use only a mixing paddle that is designed and suitable for the material to be mixed. A wrong mix- ing paddle may put strain on the power tool which may damage the tool and lead to accidents! Remove the mixing paddle from the drive shaft by turn- ing it counterclockwise. The paddle may sit quite tight in its holding xture. If this is the case, the xture must be secured with a key against turning with the paddle. (g. 4)

m Attention! Always make sure the product is fully assembled before commissioning! Turning on (g. 1) Press and hold the circuit breaker (8) for the ON / OFF switch; now you can press the ON / OFF switch (7) to start the handheld mixer. Once the tool is running prop- erly you can release the ON / OFF switch, turning o󰀨 the circuit breaker (8). Turning o󰀨 (g. 1) Release the ON / OFF switch (7). The circuit breaker for the ON / OFF switch (8) turns o󰀨 automatically. Speed controller (g. 1) With the speed controller (9), the power tool’s speed can be gradually adjusted. The type of material to be mixed determines the speed rate that is required. Prac- tice will teach you the optimal speed required by the respective material.

2- speed gear (g. 1)

The device is equipped with a 2-speed gear. If the gear selection switch cannot be locked, turn the stirring sta󰀨 a little.www.scheppach.com

Wearing parts*: Mixer attachment, mixer rod, carbon brushes

• may not be included in the scope of delivery! Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

12. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The cus- tomer‘s mains connection as well as the exten- sion cable used must also comply with these reg- ulations.

• The product fulls the requirements of EN 61000-3- 11 and may only be used at the following connection points: This means that use of the product at any freely selectable connection points is not allowed.

• Given unfavourable conditions in the power supply the product can cause the voltage to uctuate tem- porarily.

• The product is intended solely for use at connection points that a) do not exceed a maximum permitted supply im- pedance “Z” (Zmax. = 0.25 Ω), or b) have a mains constant current carrying capacity of at least 100 A per phase.

• As the user, you are required to ensure, in consulta- tion with your electric power company if necessary, that the connection point at which you wish to oper- ate the product meets one of the two requirements, a) or b), named above. Damaged electrical connection cable The insulation on electrical connection cables is often damaged. This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been improp- erly fastened or routed.

• Places where the connection cables have been cut due to being driven over.

• Insulation damage due to being ripped out of the wall outlet.

• Cracks due to the insulation ageing.

• Do not use solvents for the synthetic parts (petrol, al- cohol, etc.) as these can damage the synthetic parts.

• The agitator is equipped with carbon brushes. Have the carbon brushes be replaced by the customer service if they are worn Regularly check the beater for damages for your own safety. Immediately replace any damaged beater. Al- ways replace the beaters in pairs. Check the shaft on a regular basis. An agitator with de- fective shaft must no longer be used. Have the device be repaired by the customer service.

11. Repair & ordering spare parts

After any repair or maintenance work, make sure that all safety-related parts are in place and in perfect con- dition. All parts which may cause injury must be kept where they are inaccessible to children or others. Attention: According to the German Product Liability Act, no liability is accepted for damage caused by im- proper repairs or by not using original spare parts. Such work should be performed by a customer service centre or an authorised specialist. The same applies to accessory parts. Connections and repairs Connections and repair work on the electrical equip- ment may only be carried out by electricians.

With this product, it is necessary to note that the fol- lowing parts are subject to natural or usage-related wear, or that the following parts are required as con- sumables.www.scheppach.com

14. Disposal and recycling

Notes for packaging The packaging materials are recy- clable. Please dispose of packag- ing in an environmentally friendly manner. Notes on the electrical and electronic equipment act [ElektroG] Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of sepa- rately!

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery law.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their per- sonal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places: - Public disposal or collection points (e.g. municipal works yards) - Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or o󰀨er to do so voluntarily. - Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity. - Further supplementary take-back conditions of the manufacturers and distributors can be ob- tained from the respective customer service.

• If the manufacturer delivers a new electrical appli- ance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this. Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage. Check the electrical connection cables for damage regularly. Ensure that the connection cables are dis- connected from electrical power when checking for damage. Electrical connection cables must comply with the ap- plicable VDE and DIN provisions. Only use connection cables with designation H05VV-F. The printing of the type designation on the connection cable is mandatory. Connection type X If the mains connection cable of this device is dam- aged, it must be replaced by a special connection ca- ble which can be obtained from the manufacturer or its service department. AC motor

• The mains voltage must be 220 - 240 V~.

• Extension cables up to 25 m long must have a cross-section of 1.5 square millimetres. Connections and repair work on the electrical equip- ment may only be carried out by electricians. Please provide the following information in the event of any enquiries:

• Type of current for the motor

• Data of machine type plate

• The whole machine and all accessories must be thoroughly cleaned.

• Store the machine always out of children’s reach. Put it in a secure position in a dry and safe place where no extremely high or extremely low temper- atures may occur.

• Protect the stored machine from direct sunlight; put it in a darkened area, if feasible.

• Do not wrap the machine into bags or covers made of nylon or plastic, as dampness may develop.www.scheppach.com

Problem Possible cause Remedy Motor does not start. No power supply (power failure) Check fuses Mains cable defective. Exchange defect cable, respectively check extension cable, (by electrician) Never use defect lead Motor or switch faulty. To correct the problem, refer to the manu- facturer or other approved service centre. Unusual vibrations Beater defective. Replace the beater. Chuck defective. To correct the problem, refer to the manu- facturer or other approved service centre. Non-intended material to be mixed. Incorrect processing. Follow the process- ing instructions from the supplier. The device starts up, but blocks when the load is low and may switch o󰀨 automatically. Extension cable too long, or cross- section too small. Extension cable at least 1,5 mm

, maxi- mum 25 m long. Socket too far away from main connection, and cross-section of connection lead too small. Cross- section of at least 2,5 mm

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Un- ion, di󰀨erent regulations may apply to the disposal of waste electrical and electronic equipment.www.scheppach.com

16. Declaration of conformity

= xx dB; guaranteed L

= xx dB; guaranteed L

= xx dB; guaranteed L

tive and standards for the following article