OSE 802 - Sander Flex - Free user manual and instructions

USER MANUAL OSE 802 Flex

these operating instructions,

the ”General safety instructions” on the handling of power tools in the enclosed booklet (leaflet-no.: 315.915),

the currently valid site rules and the regulations for the prevention of accidents. This power tool is state of the art and has been constructed in accordance with the acknowledged safety regulations. Nevertheless, when in use, the power tool may be a danger to life and limb of the user or a third party, or the power tool or other property may be damaged. The power tool may be operated only if it is

in perfect working order. Faults which impair safety must be repaired immediately. Intended use This sander is designed – for commercial use in industry and trade, – for sanding wood, plastic, paint, filler and similar materials using the dry sanding process, – for use with Velcro sanding sheet and accessories which are indicated in these instructions or which are recommended by the manufacturer. When metal is being ground, flying sparks occur. Ensure that nobody can be endan- gered by flying sparks. Safety instructions for sander WARNING! Read all safety instructions and other instructions. Failure to observe the safety instructions and other instructions may result in an electric shock, fire and/or serious injuries. Keep all safety instructions and other instructions in a safe place for the future.OSE 80-2 / ODE 100-2 / ORE 125-2

Attention Risk of fire! Avoid overheating the material to be ground and the grinder. Always empty the dust container before taking breaks from work. Grinding dust in the dust sack, microfilter, paper sack (or in the filter sack or filter of the dust extractor) may self-ignite under unfavourable conditions, e.g. caused by flying sparks when grinding metals. It is particularly hazardous if the grinding dust is mixed with paint or polyurethane residue or other chemical substances and if the material is ground for a long time until hot. Do not use the electric power tool if it has a damaged power cord. Do not touch the damaged power cord and pull out the mains plug if the power cord is damaged during work. Damaged power cords increase the risk of an electric shock. Use the electric power tool for dry san- ding only. If water penetrates the electric power tool, there is an increased risk of electric shock. Dust released from materials, such as lead paints, some types of wood, minerals and metal, may be hazardous to the operator or people in the vicinity. Inhaling or touching these dusts may result in respiratory diseases and/or allergic reactions. – Ensure the work place is well ventilated! – If possible, use external dust extraction. – It is recommended to wear a respirator mask belonging to filter class P2. Secure the workpiece. A workpiece is held more securely in a clamping device or vice than by hand. Keep the workplace clean. Material mixtures are especially dangerous. Light metal dust may burn or explode.

Do not work on materials which release hazardous substances (e.g. asbestos).

Never grind or cut light metals which have a magnesium content greater than 80%. Risk of fire!

Before using the machine, check that the grinding tools have been installed and secured correctly. Switch on the power tool at no load for 30 seconds!

Interrupt the test run immediately if violent vibrations occur or other damage is esta- blished. Check the machine to determine the cause.

Before putting down the power tool, switch it off and wait until it comes to a standstill.

Do not clamp the power tool in a vice.

Always lay the power cord to the rear away from the electric power tool. Additional safety instructions

Use only extension cables permitted for outdoor use.

Identify the power tool with stickers only. Do not drill any holes into the housing.

The mains voltage and the voltage speci- fications on the rating plate must corres- pond. Noise and vibration The noise and vibration values have been determined in accordance with EN 60745. The A evaluated noise level of the power tool is typically: Total vibration value: WARNING! The indicated measurements refer to new power tools. Daily use causes the noise and vibration values to change. Sound pressure

Uncertainty K = 1.5m/s

NOTE The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different appli- cations, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. However if the tool is used for different appli- cations, with different accessories or poorly maintained, the vibration emission may differ. This may significantly decrease the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns. CAUTION! Wear ear protection at a sound pressure above 85 dB(A). Disposal information WARNING! Render redundant power tools unusable by removing the power cord. EU countries only Do not throw electric power tools into the household waste! In accordance with the European Directive 2012/19/EC on Waste Electrical and Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner. NOTE Please ask your dealer about disposal options! -Declaration of Conformity We declare under our sole responsibility that the product described under “Technical specifications” conforms to the following standards or normative documents: EN 60745 in accordance with the regulations of the directives 2004/108/EC (until 19.04.2016), 2014/30/EU (from 20.04.2016), 2006/42/EC, 2011/65/EC. Responsible for technical documents: FLEX-Elektrowerkzeuge GmbH, R & D Bahnhofstrasse 15, D-71711 Steinheim/Murr

Overview 1Switch switches the power tool on and off 2 Insulated grip surfaces 3 4.0 m power cord with plug 4 Adjusting wheel for controlling the number of oscillations. 5 Extraction nozzle 6 Rating plate (not visible) 7 Sanding plate a) rectangular (OSE 80-2) b) round (ORE 125-2)

Technical specifications Instructions for use WARNING! Before performing any work on the electric power tool, pull out the mains plug. Before switching on the power tool Unpack the electric power tool and check that no parts are missing or damaged. Attaching/changing the sanding sheet The sanding plate has Velcro fasteners and is therefore designed exclusively for use with Velcro sanding sheet. Pull out the mains plug. Remove used sanding sheet (1.). Remove any coarse debris from the sanding plate. Attach new sanding sheet (2.). Align the holes in the sanding sheet with the holes in the sanding plate. Attach the sanding sheet by gently pressing it against the Velcro fasteners on the sanding plate. Dust extractor Use the electric power tool only with an extractor. This will prevent high dust loads in the working air and coarse debris at the workplace. The grinding dust is extracted directly from the point of abrasion through the extraction channels in the sanding plate. The electric power tool can be used with the integrated extractor or with a connected extraction system.

16000–26000 Shape of the sanding plate Rectangular Triangular Round Size of the sanding plate mm 80x130 100x145 Ø 125 Weight (without power cord) kg 1.25 1.20 1.20 Protection class II /OSE 80-2 / ODE 100-2 / ORE 125-2

Integrated extractor with microfilter box Push microfilter box all the way onto the extraction nozzle. To ensure optimum dust extraction, empty the microfilter box in good time! Regularly clean filter element. Pull microfilter box with a twisting movement off the extraction nozzle. Remove cover (bayonet lock) and pull out together with the filter element. Tap filter element on a solid surface. Clean fins with a soft brush. Empty housing of the microfilter box. Re-attach microfilter box. Using an external extraction system Connect extraction hose to the nozzle.

Follow the operating instructions for the dust extraction system! Check the attachment! If required, use an appropriate adapter. NOTE To prevent the power tool from sticking to the surface of the workpiece, set the suction power on the extractor to a corres- pondingly low level. Number of oscillations control The thumb wheel can be used to steplessly vary the number of oscillations from 1 (low) to 6 (high) even while the power tool is running. As a result, the grinding speed can be optimally adjusted to the particularly material and the working conditions. Switching on and off Switch on the power tool (1.): Press switch on I. Switch off the power tool (2.): Press switch on 0. CAUTION! Following a power failure, the switched-on power tool will start running again.OSE 80-2 / ODE 100-2 / ORE 125-2

Operating instructions WARNING! Hold the electric power tool by the insulated grip surfaces only! CAUTION! When the power tool is switched off, the grinding tool continues running briefly. Switch on the sander and place the whole sanding sheet on the surface to be processed. Applying moderate pressure, move the sander evenly over the workpiece. The sanding result is determined primarily by the selection of the correct sanding sheet, the selected number of oscillations and the contact pressure. Replace sanding sheets in good time. An excessive increase in the contact pressure will not increase the grinding performance, but will increase the wear on the electric power tool and the sanding tool. For further information on the manufac- turer’s products go to www.flex-tools.com

Maintenance and care WARNING! Before performing any work on the electric power tool, pull out the mains plug. Cleaning Regularly clean the power tool and ventilation slots. Using dry compressed air, regularly blow out the housing interior and motor through the ventilation slots. Housing NOTE Do not loosen the screws on the housing. Non-compliance will deem the guarantee obligations of the manufacturer null and void. Repairs Repairs may be carried out by an authorised customer service centre only. Spare parts and accessories Sanding sheets for different application areas and other accessories can be found in the manufacturer’s catalogues. Exploded drawings and spare-part lists can be found on our homepage: www.flex-tools.com Exemption from liability The manufacturer and his representative are not liable for any damage and lost profit due to interruption in business caused by the product or by an unusable product. The manufacturer and his representative are not liable for any damage which was caused by improper use of the power tool or by use of the power tool with products from other manufacturers.OSE 80-2 / ODE 100-2 / ORE 125-2