FX2141R - Saw Flex - Free user manual and instructions

USER MANUAL FX2141R Flex

FX2141R-2- SAFETY SYMBOLS The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures. WARNING Be sure to read and understand all safety instructions in this Owner's Manual, including all safety alert symbols such as "DANGER," "WARNING," and “CAUTION” before using this tool. Failure to follow all instructions listed below may result in electric shock, re, and/or serious personal injury. The denitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, will result in minor or moderate injury. Damage Prevention and Information Messages These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word “NOTICE”, as in the example below: NOTICE: Equipment and/or property damage may result if these instructions are not followed. WARNING The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.-3-

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool. Work area safety Keep work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Personal safety Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energizing power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust- related hazards. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.-4- Power tool use and care Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. Battery tool use and care Recharge only with the charger specied by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of re when used with another battery pack. Use power tools only with specically designated battery packs. Use of any other battery packs may create a risk of injury and re. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a re. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. Do not use a battery pack or tool that is damaged or modied. Damaged or modied batteries may exhibit unpredictable behavior resulting in re, explosion or risk of injury. Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or temperature above 265 °F may cause explosion. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specied in the instructions. Charging improperly or at temperatures outside the specied range may damage the battery and increase the risk of re. Service Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.-5-

SAFETY INSTRUCTIONS FOR CIRCULAR SAWS

Cutting procedures DANGER Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece. Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece. Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss of control. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electric shock. When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding. Always use blades with correct size and shape (diamond versus round) of arbor holes. Blades that do not match the mounting hardware of the saw will run off-center, causing loss of control. Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation. Kickback causes and related warnings Kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. When the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. Maintain a rm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken. When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding. When restarting a saw in the workpiece, center the saw blade in the kerf so that the saw teeth are not engaged into the material. If a saw blade binds, it may walk up or kickback from the workpiece as the saw is restarted. Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel. Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback. Blade depth and bevel adjusting locking levers must be tight and secure before making the cut. If blade adjustment shifts while cutting, it may cause binding and kickback. Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.-6- Lower guard function Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut. Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris. The lower guard may be retracted manually only for special cuts such as "plunge cuts" and "compound cuts". Raise the lower guard by the retracting handle and as soon as the blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically. Always observe that the lower guard is covering the blade before placing the saw down on bench or oor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints.

Crystalline silica from bricks, cement, and other masonry products.

Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:

Work in a well-ventilated area.

Work with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth or eyes or to lie on the skin may promote absorption of harmful chemicals.-7- SYMBOLS IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and more safely. Symbol Name Designation/Explanation V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time Wh Watt-hours Battery capacity Ah Ampere-hours Battery capacity ø Diameter Size of drill bits, grinding wheels, etc.

No load speed Rotational speed, at no load n Rated speed Maximum attainable speed …/min Revolutions or reciprocations per minute (rpm) Revolutions, strokes, surface speed, orbits, etc. per minute O Off position Zero speed, zero torque... 1,2,3,…

Selector settings Speed, torque, or position settings. Higher number means greater speed Innitely variable selector with off Speed is increasing from 0 setting Arrow Action in the direction of arrow Alternating current (AC) Type or a characteristic of current Direct current (DC) Type or a characteristic of current Alternating or direct current (AC / DC) Type or a characteristic of current Class II tool Designates Double Insulated Construction tools. Protective earth Grounding terminal Li-ion RBRC seal Designates Li-ion battery recycling program Read the instructions Alerts user to read manual-8- Symbol Name Designation/Explanation Wear eye protection symbol Alerts user to wear eye protection Always operate with two hands Alerts user to always operate with two hands Do not use the guard for cut-off operations Alerts user not to use the guard for cut-off operations SYMBOLS (CERTIFICATION INFORMATION) IMPORTANT: Some of the following symbols for certication information may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and more safely. Symbol Designation/Explanation This symbol designates that this tool is listed by Underwriters Laboratories. This symbol designates that this component is recognized by Underwriters Laboratories. This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards. This symbol designates that this tool is listed by the Canadian Standards Association. This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards. This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.-9-

FUNCTIONAL DESCRIPTIONS& SPECIFICATIONS

Brushless Circular Saw Fig. 1 Auxiliary Handle Calibrated Depth Bracket Calibrated for Standard Lumber Sizes Upper Guard Outer Washer Lower-guard Lift Lever Depth-of-cut Marks Lock-off Button Main Handle Depth-adjustment Lever Blade Bolt Bevel-preset Knob Bevel- adjustment Lever Blade Lower Guard Trigger Switch-10- Blade Wrench & Storage Area Saw Hook Vacuum Hose Port Calibrated Bevel Quadrant Spindle Lock Bevel Indicator LED light Foot Model No. FX 2141R Rated Voltage 24 V d.c. No-load Speed 6200/min (RPM) Bevel Capacity 0 – 56° Blade Diameter 7-1/4” (184 mm) Blade Arbor Hole 5/8” (16 mm) Max. Cutting Depth at 0° Bevel 2-5/8” (66 mm) Max. Cutting Depth at 45° Bevel 1-7/8” (48 mm) Max. Cutting Depth at 56° Bevel 1-1/2” (38 mm) Recommended operating temperature -4 – 104°F (-20 – 40°C) Recommended storage temperature < 122℉ (< 50℃)-11- ASSEMBLY WARNING Detach the battery pack from the tool before making any assembly, adjustments or changing accessories. Such preventive safetymeasures reduce the risk of starting the tool accidentally. TO ATTACH/DETACH BATTERY PACK (FIG. 2) To attach the battery pack: Align the raised rib on the battery pack with the grooves in the tool, and then slide the battery pack onto the tool. NOTICE: Make sure that the latch on the battery pack snaps into place and that the battery pack is secured to the tool before beginning operation. NOTICE: When placing the battery pack onto the tool, be sure that the raised rib on the battery pack aligns with the groove inside the tool and that the latches snap into place properly. Improper attachment of the battery pack can cause damage to internal components. To detach the battery pack: Depress the battery-release button located on the front of the battery pack, to release the battery pack. Pull the battery pack out and remove it from the tool. WARNING Battery tool is always in operating condition. Therefore, remove the battery when the tool is not in use or when carrying it at your side. Fig. 2 Battery-release Button Detach Attach-12- ATTACHING THE BLADE (FIG. 3) WARNING This tool is for cutting wood only. Use only the correct saw blades for wood-cutting operations. Do not use any abrasive wheels. WARNING Use only 7-1/4" saw blades rated 6200/min (RPM) or greater. NEVER use a blade that is so thick that it prevents the outer blade washer from engaging with the at side of the spindle. Using a blade not designed for the saw may result in serious personal injury and property damage. WARNING Be sure to wear protective work gloves while handling a saw blade. The blade can injure unprotected hands. a. Detach the battery pack. b. Press the spindle lock and turn the blade bolt with included blade wrench until the lock engages. The spindle is now locked. Continue to depress the spindle lock, turn the blade wrench clockwise, and remove the blade bolt and the outer washer. Always clean the spindle, washers, upper guard, and lower guard to remove any dirt and sawdust. WARNING Depress the spindle lock only when the tool is at a standstill. c. Make sure that the saw teeth and the arrow on the blade point in the same direction as the arrow on the lower guard. d. Retract the lower guard all the way up into the upper guard. While retracting the lower guard, check the operation and condition of the lower guard system. e. Slide the blade through the slot in the foot and mount it against the inner washer on the shaft. Be sure that the clamping surfaces of the inner and outer washers lay ush against the blade. WARNING Make sure that the clamping surfaces of the inner and outer washers are perfectly clean and face the blade. f. Reinstall the outer washer. First nger-tighten the blade bolt, then tighten the blade bolt 1/8 turn (45°) with the blade wrench (this ensures slippage of the saw blade when it encounters excessive resistance, thus reducing motor overload and saw kickback). NOTICE: Do not use a blade wrench with a longer handle, since it may lead to over tightening of the blade bolt. Loosen Tighten Blade bolt Wrench Blade Spindle Lock Spindle Outer Washer Large diameter faces blade Inner Washer Large diameter faces blade Lower Guard Fig. 3-13- ADJUSTMENTS WARNING Detach the battery pack from the tool before performing any assembly, adjustments, or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

DEPTH-OF–CUT ADJUSTMENT

(FIG. 4a & 4b) Your tool is equipped with a depth-of-cut adjustment lever, located beside the upper guard. To set the depth of cut: a. Remove the battery pack from the circular saw. b. Loosen the depth-adjustment lever by pushing it up (Fig. 4a). c. Hold the foot of the saw at against the edge of the workpiece and use the main handle to raise or lower the saw. Align the bottom contour of the depth-adjustment lever with the desired depth-of-cut mark on the calibrated depth bracket and tighten the lever (Fig. 4a). NOTICE: Check the desired depth. Not more than one tooth length of the blade should extend below the material to be cut to minimize splintering (Fig. 4b). The four most common cutting depths are marked on the calibrated depth bracket. These settings help the operator to quickly set the saw to cut through the material with thickness of 1/4", 1/2", 3/4" plywood,1x, 2x, and 3x lumber respectively, while allowing one tooth length of the blade to extend below the material. Fig. 4b Depth-adjustment Lever One tooth length should penetrate wood for minimum splintering Fig. 4a Depth-of- cut Mark Bottom Contour of Depth-adjustment Lever-14- 90° CUTTING ANGLE CHECK (FIG. 5) a. Remove the battery pack from the circular saw. Set the foot to the maximum depth of cut setting. b. Loosen the bevel-adjustment lever and set the bevel indicator to 0° on quadrant. Retighten the lever, and check for 90° angle between the blade and bottom plane of foot with a square. c. Use a 3/32" allen wrench (not included) to make adjustments, if necessary, by turning the small alignment screw from the bottom side of the foot. BEVEL ADJUSTMENT (FIG. 6) a. Remove the battery pack from the circular saw. b. Loosen the bevel-adjustment lever at the front of the saw. Tilt the saw foot and align the bevel indicator to the desired angle on the calibrated quadrant, and then tighten the bevel-adjustment lever. Bevel-preset Knob The bevel-preset knob allows the operator to quickly set bevel at 22.5°,45°and 56°. The bevel-preset knob of your saw was set to 56° at the factory. a. Push the bevel-preset knob and turn it to one of the desired setting (22.5°/ 45°/ 56°). b. Release the bevel-preset knob and it will serve as a travel stop when adjusting the bevel angle. WARNING Because of the increased amount of blade engagement in the work and decreased stability of the foot, blade binding may occur. Keep the saw steady and the foot rmly on the workpiece. Fig. 6 Bevel- preset Knob Bevel-adjustment Lever Quadrant Fig.5 Quadrant Bevel Adjustment Lever Foot Blade

Alignment Screw Bevel Indicator-15- LINE GUIDE (FIG. 7) For a 0° cut, use the large notch in the foot for guidance. For 45° bevel cuts, use the small notch. The cutting guide notch will indicate an approximate line of cut. Make sample cuts in scrap lumber to verify the actual line of cut. This will be helpful because of the number of different blade types and thicknesses available. To ensure minimum splintering on the good side of the material to be cut, face the good side down. WRENCH USAGE The wrench provided has several functions (Fig. 8a):

1. 1/2" wrench is used to loosen/tighten the

2. 9/16" wrench is used to loosen/tighten the

bevel/depth levers when levers are over- tightened or additional tightening is needed.

3. Blade diamond arbor knock out (wedge

feature). Storage is provided on the tool (Fig. 1). The wrench is fully seated when the second lock detent is engaged. NOTICE: The wrench needs to be inserted with the correct orientation (Fig. 8b). Damage to the work piece could occur if inserted incorrectly. Fig. 8b Correct Incorrect Fig. 7 0° Cuts 45° Cuts Foot Fig. 8a 1/2″Wrench Slotted Driver 9/16″Wrench

Wedge Feature-16- VACUUM HOSE PORT (FIG. 9) Your tool is equipped with a vacuum hose port for connection to vacuum / dust extractor hoses with Ø1-1/4” (32mm). Use a suitable vacuum extractor hose or use an adapter, if necessary. WARNING Never allow a vacuum / dust extractor hose to interfere with the lower guard or cutting operation. SAW HOOK (FIG. 10) Your tool is equipped with a hook. Use the hook to hang the saw from a rafter or beam, or other similar secure structure for temporary storage during work breaks. Recommended lumber size to support the saw with the hook: 2x4. To use, pivot the hook to the right side until it snaps into the open position. When not in use, always pivot the hook back until it snaps into the closed position. WARNING When the saw is hung by the hook, do not shake the saw or the object that it is hanging from. Do not hang the saw from any electrical wires. Make sure that the structure used to hang the saw is secure. Personal injury or property damage may occur. Only use the hook for hanging the saw. Using the hook to hang anything else could lead to serious injury. Do not use the hook to reach another object or use the hook to support your weight in any situation. Fig. 9 Ø1-1/4″ (32mm) Vacuum Hose Port Fig. 10 Saw Hook in Open Position-17- OPERATING INSTRUCTIONS WARNING To reduce the risk of re, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in uid or allow a uid to ow inside them. Corrosive or conductive uids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc. can cause a short circuit. WARNING If any parts are damaged or missing, do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury. WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modication is misuse and could result in a hazardous condition leading to possible serious injury. WARNING To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts, making adjustments, or cleaning the tool. This circular saw must be used only with the battery packs and chargers listed below: Battery Pack Charger 2.5Ah 3.5Ah 5Ah 6Ah 8Ah 10Ah 12Ah FLEX FX0411 FX0421 FX0431 FX0451 FLEX FX0111 FLEX FX0321 FLEX FX0121 FLEX FX0331 FLEX FX0221 FLEX FX0341 FLEX FX0231 NOTE: For best performance, we recommend using FLEX battery pack that is 10Ah (FX0341) and higher with this tool. NOTICE: Please refer to the battery pack and charger manuals for detailed operating information.

TRIGGER SWITCH AND LOCK-OFF BUTTON

(FIG. 11) To turn the tool "ON", press and hold the lock- off button with your thumb, then squeeze the trigger switch with your nger. Release the lock- off button and continue to squeeze the trigger for continued operation. To turn the tool "OFF", release the trigger switch, which is spring loaded and will return to the off position automatically. Your saw should be running at full speed BEFORE starting the cut, and turned off only AFTER completing the cut. To increase switch life, do not turn switch on and off while cutting. Fig. 11 Trigger switch Lock-off Button-18- LED LIGHT (FIG. 12) Your tool is equipped with a LED light, located behind the upper guard. This provides additional light on the saw blade and the surface of the workpiece for operation in lower light areas.The LED light will automatically turn on with a slight squeeze on the trigger switch before the tool starts running. It will turn off approximately 10 seconds after the trigger switch is released. NOTE: When the tool and/or battery pack become overloaded or too hot, the internal sensors will turn the tool off and the LED light will rapidly ash. Rest the tool for a while or place the tool and battery pack separately under air ow for cooling. The LED light will ash more slowly to indicate that the battery pack is at low-battery capacity. Recharge the battery pack. INTENDED USE This tool is designed to perform all wood-cutting applications: general cuts, cross cuts, rip cuts, and plunge cuts. Only use with wood materials. NOTICE: The tool is not designed for metal or masonry cutting. Dust and chips from those materials will impact lower guard function. WARNING Do not use abrasive wheels with circular saws. Abrasive dust may cause lower guard to not operate properly. GENERAL CUTS WARNING Always be sure that neither hand interferes with the free movement of the lower guard. WARNING After completing a cut and releasing the trigger, be aware of the necessary time it takes for the blade to come to a complete stop during coast down. Do not allow the saw to brush against your leg or side; since the lower guard is retractable, it could catch on your clothing and expose the blade. Be aware of the necessary blade exposures that exist in both the upper and lower guard areas. Always hold the saw by the main handle with one hand and the auxiliary handle with the other. Maintain a rm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. To resume cutting after cutting is interrupted, press the lock-off button, squeeze the trigger, and allow the blade to reach full speed, then re-enter the cut slowly, and resume cutting. When cutting across the grain, the bers of the wood have a tendency to tear and lift. You can minimize this effect by advancing the saw slowly. For a nished cut, a cross cut blade or miter blade is recommended. Fig. 12 LED Light-19- PLUNGE CUTS (FIG. 13) a. Remove the battery pack from the circular saw. b. Set the depth adjustment according to the thickness of the material to be cut. c. Attach the battery pack. d. Hold the main handle of the saw with one hand, tilt the saw forward, and rest the front of the foot plate on the material to be cut. Align the cutting-guide notch with the line you’ve drawn. Use the lower-guard lift lever to raise the lower guard until you are able to grasp and hold the auxiliary handle with the other hand. e. Position the saw so that the blade is just clearing the material to be cut. Start the saw and, once it is fully up to speed, use the front edge of the foot as a hinge point to gradually lower the back end of the saw. f. Once the foot plate rests at on the surface being cut, release the lower-guard lift lever. Proceed cutting in the forward direction to the end of cut. WARNING Allow the blade to come to a complete stop before lifting the saw from the cut. Also, never pull the saw backward, since the blade will climb out of the material and KICKBACK will occur. g. Turn the saw around and nish the cut in the normal manner, sawing forward. If corners of your plunge cut are not completely cut through, use a jigsaw or hand saw to nish the corners. CUTTING LARGE SHEETS (FIG. 14) Large sheets and long boards can sag or bend, depending on support. If you attempt to cut without leveling and properly supporting the piece, the blade will tend to bind, causing KICKBACK and extra load on the motor. Support the panel or board close to the cut. Be sure to set the depth of the cut so that you cut through the sheet or board only and not the table or work bench that is supporting it. The two-by-fours used to raise and support the work should be positioned so that the wide sides support the work and rest on the table or bench. Do not support the work with the narrow sides, as this is an unsteady arrangement. If the sheet or board to be cut is too large for a table or work bench, use the supporting two-by-fours on the oor and secured in place. Fig. 14 Incorrect Correct Fig. 13 Lower-guard Lift Lever Foot Line Guide-20- RIP CUTS (FIG. 15) The combination blade provided with your saw is for both cross cuts and rip cuts. Ripping is cutting lengthwise with the grain of the wood. Rip cuts are easy to do with a rip fence. Rip fence FLEX FT211 is available as an accessory (not included). To attach a fence, insert the fence through the slots in the foot to the desired width as shown, and secure it with the thumb screw (included in the rip fence kit). WARNING Ensure that the rip fence does not interfere with the free movement of the lower guard and saw blade. A rip fence contacting the lower guard or saw blade can cause property damage and serious personal injury. RIP BOARD GUIDE (FIG. 16) When rip cutting large sheets, the rip fence may not allow the desired width of cut. Clamp or nail a straight piece of 1" (25 mm) lumber to the sheet as a guide. Use the right side of the foot against the board guide. WARNING Ensure that the clamps do not interfere with the free movement of the saw. Fig. 16 Rip Board Guide Desired Line of Cut Fig. 15 Desired Width of Cut Rip Fence-21- MAINTENANCE WARNING To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance. SERVICE WARNING Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause a serious hazard. We recommend that all tool service be performed by a FLEX Factory Service Center or Authorized FLEX Service Station. GENERAL MAINTENANCE WARNING When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage. Periodically inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please contact customer service or an authorized service center for assistance. CLEANING WARNING The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air. Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings. WARNING Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia. Storage Store the tool indoors in a place that is inaccessible to children. Keep away from corrosive agents. Care of Blades Blades become dull even from cutting regular lumber. If you nd yourself forcing the saw forward to cut instead of just guiding it through the cut, chances are the blade is dull or coated with wood pitch. When cleaning gum and wood pitch from blade, detach the battery pack and remove the blade. Remember, blades are designed to cut, so handle them carefully. Wear gloves and wipe the blade with kerosene or similar solvent to remove the gum and pitch. Unless you are experienced in sharpening blades, we recommend you do not try. ACCESSORIES WARNING The use of any other accessories not specied in this manual may create a hazard. Blade wrench Blade-22-

FLEX 5 YEAR LIMITED WARRANTY

Chervon North America, Inc. ("Seller") warrants to the original purchaser only, that all FLEX 24V products will be free from defects in material or workmanship for a period of ve years from date of purchase when the original purchaser registers the product within 30 days from the date of original retail purchase and retains their receipt as proof of purchase. THE 5-YEAR LIMITED WARRANTY PERIOD IS CONDITIONED ON REGISTRATION OF THE PRODUCT WITHIN 30 DAYS OF PURCHASE AND ONLY APPLICABLE TO FLEX 24V TOOLS, BATTERIES AND CHARGERS. If the original purchaser does not register their product within 30 days, the foregoing limited warranty will apply for a duration of three years. Product registration can be completed online at www.registermyex.com. 24V Tools: 5-Year Limited Warranty with Registration 24V Batteries and Chargers: 5-Year Limited Warranty with Registration Corded, 12V and 20V FLEX Legacy Products: 1-Year Limited Warranty, No Registration Benet Accessories and Attachments: No Warranty SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this 5-Year Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or repaired by persons other than a FLEX Authorized Service Dealer. This warranty does not cover part failure due to normal wear and tear. To make a claim under warranty, return the complete product, transportation prepaid, to any FLEX Authorized Service Dealer. For Authorized FLEX Service Dealers, please visit www.registermyex.com or call 1-833-FLEX-496 (1-833-353-9496). This 5-Year Limited Warranty does not apply to accessories, attachments or parts. Any implied warranties applicable to a product shall be limited in duration equal to the duration of the express warranties applicable to such product, as set forth in the rst paragraph above. Some states in the U.S. and some Canadian provinces do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. FLEX is not responsible for direct, indirect, incidental or consequential damages. Some U.S. states and Canadian provinces do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply. This limited warranty gives you specic legal rights, and you may also have other rights which vary by state in the U.S. and by province in Canada. This limited warranty applies only to products sold within the United States of America, Canada and the commonwealth of Puerto Rico. For warranty coverage within other countries, contact your local FLEX dealer. © Chervon North America, 1203 E. Warrenville Rd., Naperville, IL 60563 www.expowertools.com www.registermyex.com