EMS-2431SCL - Electric saw RYOBI - Free user manual and instructions

USER MANUAL EMS-2431SCL RYOBI

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THANK YOU FOR BUYING A 315 MM RYOBI SLIDING COMPOUND MITRE SAW. Your new mitre saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble free performance. CAUTION Carefully read through this entire owners manual betore using your Sliding Compound Mitre Saw. Pay close attention to the rules for safe operation, warings and cautions. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service. Thank you again for buying Ryobi tools. SAVE THIS MANUAL FOR FUTURE REFERENCE.

RULES FOR SAFE OPERATION

The purpose of these safety rules is to attract your attention to possible dangers. The safety symbols and the explanations with them, require your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instruction or wamings they give are not substitutes for proper accident prevention measures. SAFETY ALERT SYMBOL: Indicates caution or warning. May be used in conjunction with other symbol or pictures.

WARNING: Failure to obey a safety warning can

result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. WARNING À Do not attempt to operate this tool until you have read thoroughly and understood completely the safety, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock or serious personal injury. Save owners manual and review frequently for continuing safe operation and instructing others who may use this tool.

The operation of any tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. = KNOW YOUR POWER TOOL. Read owners manual careully. Learn its applications and limitations as well as the specific potential hazards related to this tool.

= GUARD AGAINST ELECTRICAL SHOCK BY

SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures. = KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. = AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations or expose to rain. Keep work area well lit. = KEEP CHILDREN AND VISITORS AWAY. Visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors touch tool or extension cord. = STORE IDLE TOOLS. When not in use, tools should be stored in a dry and high or locked-up place, out of reach of children. “DON'T FORCE TOOL. It will do the job better and saler at the rate at which it was designed. = USE RIGHT TOOL. Don't force a small tool or attachment to do the job of a heavy duty tool. Dontt use tool for purpose not intended. = DRESS PROPERLY. Do not wear loose clothing or jewellery, as they can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. = ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact resistant lenses, they are not safety glasses. = PROTECT YOUR LUNGS. Wear a dust mask if operation is dusty. = PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. = DON'T OVERREACH. Keep proper footing and balance at all times. Do not use tool on a ladder or unstable support. Secure tools when working at elevated levels.

= MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. = REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. "NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. = KEEP HANDLES DRY, CLEAN AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum based products, or any strong solvents to clean your tool " STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush operation of tool. = CHECK DAMAGED PARTS. Before further use of the tool, a guard or any other part that is damaged should be caretully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of paris, mounting and any other conditions that may affect its operation. À guard or any other part that is damaged should be properly repaired or replaced by an authorised service centre. = DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by authorised service centre. = DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL OR ANY MEDICATION. = THE APPLIANCE IS NOT INTENDED FOR USE BY

Due to continued product refinement policy, product features and specifications can and will change without notice. Check current features and specifications with your retailer.

OTHER SAFETY PRECAUTIONS FOR USING

SLIDING COMPOUND MITRE SAW

= KEEP GUARDS IN PLACE AND IN WORKING ORDER. Never wedge or tie lower blade guard open. Check operation of lower blade guard betore each use. Do not operate if lower blade guard does not close briskly over saw blade. = OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and so marked. = KEEP BLADES CLEAN AND SHARP. Sharp blades minimize stalling and kickback. = KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath work while blade is rotating. Do not attempt to remove cut material when blade is moving.

WARNING: Blades coast after turning off.

= _INSPECT TOOL CORD PERIODICALLY. |! damaged, have it repaired by authorised service centre. Stay constantiy aware of cord location and keep it well away from rotating blade. = USE RIP FENCE. Always use a fence or straight edge guide when ripping = BEFORE MAKING À CUT. Be sure the depth, bevel and mitre adjustments are tight. = USE CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or bolts that are defective or incorrect, The maximum blade capacity of your saw is 315 mm. = AVOID CUTTING NAILS. Inspect and remove all nails from timber before cutting. = NEVER touch the blade or moving parts during use. = NEVER start the saw when the blade is in contact with the workpiece. = Do not perform any operation freehand. The workpiece must be secured firmly against the base and guideforce with the vice during all operations. Using with hand may cause severe injury. = _Allow blade to reach full speed before cutting.

CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

LASER LIGHT. LASER RADIATION

Do not stare into beam. Only turn laser beam on when tool is on workpiece. Class 2 laser product.

Laser type: Semiconductor Laser class: 2 Wave length: 650 nm Power supply: 3 V Laser power: < 1 mW For service personnel. CAUTION: Avoid exposure to beam when servicing, Complies with EN60825-1:1994+ A2:2001+ A1:2002 as a Class 2 Laser. WARNING Do not stare direc!ly at the laser beam. A hazard may exist if you deliberately stare into the beam, please observe all safety rules as follows. The laser shall be used and maintained in accordance with the manufacturer's instructions. Never aim the beam at any person or an object other than the workpiece. The laser beam shall not be deliberately aimed at personnel and shall be prevented from being directed towards the eye of a person for longer than 0.25 s. Always ensure the laser beam is aimed at a sturdy workpiece without reflective surfaces, i.e. wood or rough coated surfaces are acceptable. Bright shiny reflective sheet steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator. Do not change the laser light assembly with a different type. Repairs must be carried out by authorised Ryobi service centre: FEATURES Laser onfoff switch Laser Trigger Lower blade guard Mitre lock handle Throat plate Bevel scale Material support arm Mitre lock knob Mitre scale

12. Vice or workpiece clamp

35. Vice or workpiece clamp

38. Lower blade guard assembly

UNPACKING ( WARNING To prevent accidental starting that could cause possible serious personal injury, assemble all pars, make sure all adjustments are complete, and make sure all fasteners are secure before connecting saw to power supply. Saw should never be connected to power supply when you are assembling parts, making adjustments, installing or removing blades or when not in use. WARNING Although compact, this saw is heavy. To reduce the risk of back injury, get help whenever you have to lift the saw.

Before removing the saw from the carton tighten the Slide lock knob to guard against sudden movement. Remove the mitre saw from the carton by lifting the saw with carrying handle. Place the saw on a secure stationary work surface and look the saw over carefully. ASSEMBLY

FITTING THE BLADE GUARD

WARNING Failure to unplug your saw could result in accidental starting causing possible serious personal injury. Unplug the saw from the outlet. Ensure the cutting head is up to its full extent. Remove the screws À & B Fit the guard around the blade and ensure that the cover plate of the guard is located over the screw A. Place back the screws À & B and tighten them. Position the connecting bar to the back of the unit and use the screw pivot point to fix the bar to the saw {Fig.5).The saw head may need to be moved up and down slightly in order to correctly locate the screw. ADJUSTMENTS WARNING Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury.

SQUARING THE SAW BLADE TO THE FENCE = Unplug your saw. = Pull the saw arm all the way down and engage the lock down pin to hold saw arm in transport position = Loosen the mitre lock knob. = Squeeze and hold mitre lock handle. = Rotate the mitre table until the mitre pointer is positioned at 0° (Fig.6). Securely tighten the mitre lock knob. Lay a framing square flat on the mitre table. Place one edge of the square against the fence Slide the other edge of the square against the flat part of saw blade. NOTE: Make sure that the square contacts the flat part of the saw blade, not the blade teeth. = The edge of the square and the saw blade should be parallel. If not, adjustments are needed. = Loosen the four socket head screws that secure the rear fence to the mitre table. = Slightly adjust the rear fence left or right until the saw blade is parallel to the square = Retighien the screws securely and recheck the blade to fence alignment. = After squaring adjusiments have been made, it may be necessary to loosen the screw of the pointer (A) and reset the pointer to zero. (Fig.6) SQUARING THE BLADE TO THE MITRE TABLE AT 0° = Pullthe saw arm all the way down and engage the lock down pin to hold the saw arm in the transport position: = Unlock the bevel lock lever and turn the saw arm to the 0° position and lock the lever again. = Lay a square on the mitre table and against the blade. If the blade and mitre table do not align, unlock the bevel lever again and adjust as below. = Loosen the locking nuts and the 0° bevel positioning bolt (A) on the right hand side by using a 5mm hex key (not supplied) (Fig.7). = Correctly align the blade and mitre table using the Square and then lock the bevel lock lever. = Adjust the bolt until it can hit a stopper. = Tighien the locking nut (B) (Fig.7). = Check the O’angle again. If they still do not align, readjust the positioning bolt. = After squaring adjusiments have been made, it may be necessary to loosen the screw of the pointer and reset the pointer to zero.

ADJUSTMENTS SQUARING THE BLADE TO THE MITRE TABLE AT 45° = Move the saw arm to the 45° bevel position. = Whenitis rotated at the 45° bevel position, check 45° angle from the table to the blade by using a 45° set square. If they do not align, loosen the locking nut (D) and readjust the 45*positioning bolt (C) on the left (Fig.7). = Tighten the locking nut (D) (Fig.7). CHANGING THE BLADE (Fig. 11) WARNING À 315mm blade is the maximum blade capacity of your saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guards, while thicker blades will prevent the blade screw from securing the blade on the spindle. Either of these situations will result in a serious accident and can cause serious personal injury. WARNING À Failure to unplug your saw could result in accidental starting causing possible serious personal injury. Unplug the saw from the outlet. Raise the saw head to its highest point. Remove screw ‘A (Fig. 11). Press the lower guard release lever (20) and turn the lower guard (4) by hand to the maximum angle. At the same time, the cover plate (C) would have been shifted away from its original position. The blade bolt (B) should then be exposed (Fig. 11). = Press the spindle lock button (15) and turn the blade by hand until the arbor lock locates and the blade cannot move (Fig. 1). = When one hand is pressing the spindle lock button, use the box spanner with another hand to loosen the blade bolt in clockwise direction: = Remove the bolt, the outer blade washer and the blade. = Fitthe new blade (with the teeth pointing downward) onto the spindle. = Reattach the outer blade washer and tighten the blade bolt while pressing the spindle lock button (15) (Fig. 1). = Replace the guard bracket and the lower guard in position.

= Replace and tighten screw ‘A (Fig.11) = Check the alignment of the new blade before plugging power. FITTING THE DEPTH OF CUT (Fig. 8) = Loosen the wing nut (B) (Fig.8). = Adjust the knob (A) to the required depth of cut (Fig.8) = Tighten the wing nut against the screw holder (C) (Fig.8) NOTE: To cut a dado or a trench across the wood, make a cut then raise the saw above the workpiece. Move the workpiece (left or right) slightiy and make another cut until the desired width of the slot is made. FITTING THE MATERIAL SUPPORT ARM (Fig. 9) = Loosen the support retaining screw (A) (Fig.9). = _ Insertthe support arm into the holes of the base = Tighten the screw. CLAMPING THE WORKPIECE (Fig. 10) = Fit the vice (12) to the retaining hole that best suits the cutting application. There are two retaining holes A) on each side of the saw (Fig.10). = Tighten the thumbscrew (B) on the saw (Fig.10). = Putthe workpiece to be cut onto the mitre table. = Adjust the vice (12) so that it securely holds the workpiece. NOTE: À small piece of scrap timber can be used between the clamp and the workpiece to distribute the clamping force more evenly. This will reduce the risk of marking the workpiece (especially if it is softwood) with the vice.

USING THE LASER GUIDE

= Use a pencil to mark the line of cut on the workpiece. = Adjust the mitre angle and/or the bevel angle of the saw as required. = Switch on the laser ONOFF switch (1) (Fig.1). = Lay the workpiece on the mitre table against the fence (13) and adjust its position until the pencil mark is aligned on the laser line. = Clamp the workpiece (refer to section “Clamping the workpiece") = Make a Cut (ref to section "Operations”). = After completing the cut, switch off the laser.

ADJUSTMENTS CAUTION Do not stare directly at the laser beam. Never aim the beam at any person or an object other than the workpiece. Always ensure the laser beam is aimed at a sturdy workpiece without re.ective surfaces. OPERATIONS

Inspect your workpiece. Make sure there are no nails or foreign objects in the workpiece to be cut. CAUTION Because of the sliding action of this saw, this machine is not designed for cutting metals. Use this mitre saw to cut only wood and wood like products. Other materials may shatter, bind on the blade, start fire or create other dangers.

BODY AND HAND POSITION

= Never place hands near cutting area. Place hand at least 100mm from path of blade. = Hold workpiece firmly to the fence to prevent movement toward the blade: = When holding the work piece to the left side of the blade, always use your left hand. Use your right hand to hold the work piece to the right side of the blade. = Before making a cut, make a "dry run" with the power off so you can see the path of the blade. = Keep hands in position until trigger has been released and the blade has completely stopped. WARNING Before starting any cutting operation, clamp or boit the compound mitre saw to a workbench. Never operate the mitre saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury. WARNING To avoid serious personal injury, always tighten the mitre lock knob securely before making a cut. Failure to do so could result in movement of the control arm or mitre table while making a cut.

WARNING When using a work clamp or C-clamp to secure the workpiece, clamp workpiece on one side of the blade only. The workpiece must remain free on one side of the blade to prevent the blade from binding in workpiece. The workpiece binding the blade will cause motor stalling and kickback. This situating could cause an accident resulting in possible serious personal injury. CROSS-CUTTING (WITH SLIDE ACTION) (Fig. 12) = Amitre angle of up to 55° left or right can be obtained using this saw. = Pull out the lock down pin (14) and lift the saw head to its maximum height. = Loosen the mitre lock knob (9). = Press and hold mitre lock handle (5). = Tum the table until the mitre pointer (A) (Fig. 6) reaches the desired angle. NOTE: You can quickly locate 0°, 15°, 22.5°, 30° & 45° left or right on the scale. The mitre table can be seated in one of the positive stop notches, located in the base. = Release the lever (5). Tighten the knob (9) to hold the table in position. = Switch on the laser (1) = Lay the workpiece on the table against the fence and adjust its position so that the pencil mark is on the laser line: = Use the vice (12) to secure the workpiece. = Loosen the slide lock knob (21). = Grasp the operating handle (25) and pull the blade to the foremost position = Squeeze the power trigger (3) and allow the saw to reach full speed =_ Press and hold the lower guard release lever (20). = Push the saw handle (25) all the way down and cut through the leading edge of the workpiece. = Gently push the saw towards the fence (13) until it reaches the aftermost position. = Release the trigger (3) and allow the saw to stop completely before raising the blade out of the workpiece. DANGER NEVER pull the saw toward you during a cut. The blade can suddenly climb up on top of the workpiece and force itself toward you.

OPERATIONS IMPORTANT À To help perform the safest and most precise mitre saw cut, make the cut and then release the power switch. Hold the power head down and keep your hands in place until the blade stops rotating. Then raise the power head and remove workpiece from work table. BEVEL CUTTING (WITH SLIDE ACTION) (Fig. 13) = Abevel cut is made by cutting across the grain of the workpiece with the blade angled to mitre table A bevel cut is made with the mitre table set at zero degree position and the blade set at an angle between 0° and 45° to the table. Pull out the lock pin (14) and lift the saw head to its full height (Fig. 1). = Loosen the mitre lock knob (9) Press and hold mitre lock handle (5). = Turn the table until the mitre pointer aligns with zero on the mitre scale (10) Release the mitre lock handle (5). Tighten the knob

2) to hold the table in position.

= Loosen the bevel lock lever (16) and turn the saw head by hand to the left to the desired bevel angle. Bevel angles can be set from 0° to 45° (Fig.1). Align the bevel pointer with the desired angle. Tighten the bevel lever (16) securely (Fig. 1) Switch on the laser. Lay the workpiece on the table against the fence (13) and adjust its position so that the pencil mark is on the laser line. = Use the vice (12) to secure the workpiece. = Loosen the slide lock knob (21). = Grasp the operating handle (25) and pull the blade to the foremost position. Squeeze the power trigger (3) and allow the saw to reach full speed (Fig. 1) Press and hold the lower guard release lever (20) (Fig. 1). = Push the saw handle all the way down and cut through the leading edge of the workpiece. = Gently push the saw towards the fence until it reaches the aftermost position. = Release the trigger (3) and allow the saw to stop completely before raising the blade out of the workpiece (Fig. 1).

COMPOUND MITRE CUTTING (Fig. 14) “A compound mitre cut is a cut made using a mitre angle and a bevel angle at the same time. This type of cut is used to make picture frames, cut molding, make boxes with sloping sides, and for certain roof framing cuts. = To make this type of cut the control arm on the mitre table must be rotated to the correct angle and the saw arm must be tilted to the correct bevel angle Care should always be taken when making compound mitre setups due to the interaction of the two angle settings. = Adjustments of mitre and bevel settings are interdependent with one another. Each time you adjust the mitre setting you change the effect of the bevel setting. Also, each time you adjust the bevel setting you change the effect of the mitre setting. = lt may take several settings to obtain the desired cut. The first angle setting should be checked after setting the second angle, since adjusting the second angle atfects the first. Once the two correct settings for a particular cut have been obtained, always make a test cut in scrap material before making a finish cut in good material. = To aid in making the correct settings, the compound angle setting chart is as provided (Fig. 17). Each B (Bevel) and M (Mitre) Setting is Given to the Closest 0.005°. Fig. 17: Compound-angle settings for popular structures

CUTTING CROWN MOLDING

= Your compound mitre saw does an excellent job of cutting crown molding. In general, compound mitre saws do a better job of cutting crown molding than any other tool made. = _In order to fit properly, crown molding must be compound mitred with extreme accuracy. = The two contact surfaces on a piece of crown molding that fit flat against the ceiling and the wall of a room are at angles that, when added together, equal exactly 90°. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52° and a bottom rear angle (the section that fits flat against the wall) of 38°

TABLE (Fig. 15) = To use this method for accurately cutting crown molding for a 90° inside or outside corner, lay the molding with its broad back surface flat on the mitre table and against the fence. = When setting the bevel and mitre angles for compound mitres, remember that the settings are interdependent; changing one angle changes the other angle as well. = Keep in mind that the angles for crown molding are very precise and dif.cult to set. Since it is very easy for these angles to shift, all settings should first be tested on scrap molding. Also most walls do not have angles or exactly 90°, therefore, you will need to fine tune your settings. = When cutting crown molding by this method the bevel angle should be set at 33.85°. The mitre angle should be set at 31.62° either right or left, depending on the desired cut for the application. See the chart below for correct angle settings and correct positioning of crown molding on mire table. = The settings in the chart 2 can be used for cutting all Standard crown molding with 52° and 38° angles. The crown molding is placed flat on the mitre table using the compound features of your mitre saw. Bevel angle setting 33.85° Type of cut Left side, inside corner

1. Top edge of molding against fence

1. Bottom edge of molding against fence

3. Save left end of cut

33.85° Left side, outside comer

1. Bottom edge of molding against fence

2. Mitre table set left 31.62°

3. Save right end of cut

33.85° Right side, outside corner

1. Top edge of molding against fence

2. Mitre table set right 31.62°

Chart. 2 Settings for cutting crown holding for a 90° inside or outside corner CHOP CUTTING (WITHOUT SLIDE ACTION) Slide the saw head to the rear as far as it goes. Fasten the slide lock knob. Adjust the mitre angle and/or the bevel angle. Fasten the mitre knob and the bevel lever securely. Switch on the laser (if needed) Position the workpiece on the table and against the fence and secure with clamp as appropriate. = Squeeze the power trigger and allow the saw to reach full speed = Press and hold the lower guard release lever. = Push the saw handle all the way down. = Release the trigger and allow the saw to stop completely before raising the blade out of the workpiece.

CUTTING BOWED MATERIAL

Before cutting a workpiece, check and make sure that it is not bowed. If bowed, it must be positioned and cut as ilustrated (Fig. 16a & b). Do not position it incorreclly or try to cut it without the support of the fence, otherwise it may be pinched on the blade and could move or jump suddenly and your hand could hit the blade WARNING To avoid a kickback and to avoid serious personal injury, never position the concave edge of bowed or warped material against the fence. MAINTENANCE WARNING When servicing, use only identical Ryobi replacement parts. Use of any other part may create a hazard or cause product damage. GENERAL Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc. WARNING Do not at any time let brake fluids, gasoline, petroleum based products, penetrating oils, etc. come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

MAINTENANCE It has been found that electric tools are subject to accelerated wear and possible premature failure when they are used on fibreglass boats, cars, wallboard, spackling compounds, or plaster.The chips and grindings from these material are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fibreglass material, wallboard, spackling compounds, or plaster. During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with air. Respiratory protection must be used when performing this task. LUBRICATION All of the bearings in this tool are lubricated with a suf.cient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required. EXTENSION CORDS The use of any extension cord will cause some loss of power. To keep power loss to à minimum and to prevent tool overheating, use an extension cord that is heavy enough to carry the current the tool will draw. When working outdoors, use an extension cord that is suitable for outdoor use. WARNING Keep all power cables away from the cutting area and position the cord so that it will not get caught on timber, tools, etc. during cutting operation:

WARNING Check extension cords before each use. If damaged, replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

= _Ifthe supply cord is damaged, it shall be replaced by the AUTHORISED SERVICE CENTRE in order to avoid a hazard. Disconnect from the supply immediately, if the supply cable is damaged. = Take care not to expose this tool to rain

= VERGEWISSERN SIE SICH, DASS KEIN

= ACHTEN SIE DARAUF, DASS DIE SÂGEBLATT-

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