GRIT GIR - Sander Fein - Free user manual and instructions

USER MANUAL GRIT GIR Fein

Translation of the Original Instructions.

Symbols, abbreviations and terms used.

The symbols in the Instruction Manual and on the machine shall aide in directing your attention to possible hazardous situations when working with this machine.

Symbol, character	Explanation
	Do not touch the rotating parts of the machine.
	Observe the instructions in the text or graphic opposite!
	Make sure to read the enclosed documents such as the Instruction Manual and the General Safety Instructions.
	Before commencing this working step, pull the mains plug out of the socket. Otherwise there may be danger of injury caused by unintentional starting of the machine.
	Use eye protection during operation.
	Use ear protection during operation.
	Use a dust mask during operation.
	Use protective gloves during operation.
	Danger warning
	Confirms the conformity of the power tool with the directives of the European Community.
	Confirms the conformity of the power tool with the directives of Great Britain (England, Wales, Scotland).
	basic insulation plus additional insulation on touchable, conductive parts connected to the protective conductor.
	Worn out machine and other electrotechnical and electrical products should be sorted separately for environmental-friendly recycling.
	Rotation direction
(**) May contain numbers and letters

Character Unit of measurement, international	Unit of measurement, national	Explanation
l1	mm mm Sanding-belt length
l2	mm mm Sanding-belt width
kg kg Weight according to EPTA-Procedure 01
m, s, kg, A, mm, V, W, Hz, N, °C, dB, min, m/s2	m, s, kg, A, mm, V, W, Hz, N, °C, dB, min, m/s2	Basic and derived units of measurement from the international system of units SI.

For your safety.

Do not use the radius grinding module before you have thoroughly read and completely understood these operating instructions, including the

figures, specifications, and safety regulations.

Read and observe the operating instructions of the belt grinder GI150/GI1502H as well as the sub base

GIB/GIBE, which are to be mounted to this machine.

This Instruction Manual should be kept for later use and enclosed with the power tool, should it be passed on or sold.

For assembly of the radius grinding module to the belt grinder, use only the fastening material provided. Faulty assembly can cause the radius grinding module to loosen from the belt grinder during operation and lead to serious accidents.

Intended use of the machine.

The radius grinding module GIR is to be used together with the belt grinder GI150/GI1502H exclusively for grinding off pipe ends with diameters between 20 - 150 mm using the application tools and accessories recommended by FEIN in weather-protected environments.

Workpieces with diameters below 35mm may not be worked with the belt grinder GI 150!

Special safety instructions.

Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. Where appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

Before switching on, make sure that all clamping levers and tensioning devices are well tightened. If the machine suddenly sinks or the workpiece comes loose during the working procedure, this can lead to serious accidents.

At a glance.

1 Cover/stop (GI 150/GI 150 2H)
2 Spark guard (GI 150/GI 150 2H)
3 Grinding rest (GI 150/GI 150 2H)
4 Dust collector (GI 150/GI 150 2H)
5 Side cover (GI 150/GI 150 2H)
6 Lever for tilting device (GIB/GIBE)
7 Grinding belt tensioning device (G1150/G11502H)
8 "Centerhöhe" adjustment (pipe center)
9 Clamping lever, adjustment "Centerhöhe"
10 "Schleiftiefe" adjustment/depth stop
11 Crank for adjustment of workpiece width
12 Collection box
13 Rapid-clamping lever for clamping of workpiece
14 Clamping jaws, fixed
15 Bracket/magazine for contact rollers
16 Star-knob bolts for height adjustment
17 Protective devices/side covers
18 Contact roller
19 Securing screws for contact roller
20 Clamping lever for angle adjustment
21 Fastening sleeves
22 Screws for fastening bushing
23 Holes for quick-release fastener
24 Quick-release fastener
25 Lever for quick-release fastener
26 Nuts for belt drive
27 Screw for belt drive
28 Table adjustment
29 Feed lever
30 Fastening screws

Assembly instructions (Fig. 1+2).

Belt grinder GI 150 2H.

Before any work on the machine itself, pull the mains plug.

Dismount the upper cover (1) together with the spark guard (2).

Dismount the grinding rest (3) and the chip/grinding-dust box (4).

Open side cover (5).

Loosen the tensioning device (7) and remove the grinding belt.

Shut the side cover.

Sub base GIB/GIBE.

Loosen lever of tilting device (6) and set the

GI150/GI1502H to a horizontal position.

GIR.

Remove the unit from its packaging and fit the accessories as described in the data sheet.

At the front and rear of the base, loosen the four fastening screws (30) of the upper unit.

Mount the 4 fastening sleeves (21) with the 4 screws (22).

Align the 4 drilled holes (23) with the 4 fastening sleeves (21).

Position the GIR against the belt grinder

GI150/GI1502H.

Slide the 2 quick-release fasteners (24) leftward and tension the 2 levers (25). Loosen the tilting device of the sub base again if the holes are not aligned above each other.

Sub base GIB.

Tighten the levers of the tilting device (6).

GIR.

At the front and rear of the base, tighten the previously loosened screws (30) again.

Screw the four levelling mounts down with the star-knob screws (16) until the face the floor. Then, screw the levelling mounts further down approx. two more turns.

Fill the collection box (12) half full with water. Position the collection box between the support columns of the radius grinding module.

There is a fire hazard when operating the machine without the collection box filled with

water!

Mounting the contact roller. (figure 3)

Before any work on the machine itself, pull the mains plug.

Open lid (17) and pull the work table back.

Loosen both screws (19) in the guide fork and remove the contact roller (18).

Insert a contact roller (18) with the desired diameter into the guide fork and secure it with both screws (19).

For contact rollers with large diameter, it may be required to change the position of the belt-tensioning device on the belt grinder.

Adjust the belt tracking each time after changing a contact roller.

Contact rollers not in use should always be protected against damage by placing them in the bracket/magazine for contact rollers (15).

Mounting/replacing the grinding belt

Before any work on the machine itself, pull the mains plug.

Only for initial starting-up of the belt grinders

GI150/GI1502H: Check the rotation direction.

Loosen the tensioning device (7) and mount a 150 × 2250 ~mm long grinding belt.

The running-direction marking of the grinding belt must correspond with the rotation direction.

Tension the grinding belt with the tensioning device (7).

Move the grinding belt manually and observe, if it moves off towards the left or right of the contact roller.

Adjust the guidance of the drive wheel on the belt grinder such that the grinding belt runs centrally. The exact calibration is carried out while the machine is running.

Operating instructions.

Close the side covers (17)/(5). When the protective devices are not mounted, clothing can get caught by the grinding belt and lead to personal

injury.

GI150/GI1502H*

Switching on:

Disengage and fold up the safety pushbutton (15^) . Press pushbutton "I" (19').

Switching off:

Fold up safety pushbutton (15*). Press pushbutton "0" (19*).

After switching off, the machine runs on for approx. 50 seconds.

(* see operating instructions of the machine)

Safety pushbutton:

In situations of danger, press the safety pushbutton to switch the machine off.

Adjusting the grinding belt.

Briefly switch the belt grinder on.

Observe in which direction the grinding belt runs out. Adjust the belt tracking on the belt until the grinding belt runs centrally on the contact roller (18).

If the belt tracking can not be adjusted centrally, the parallelism of the GIR must be adjusted (figure 4): Loosen the two screws (26).

Adjust the screws (27) using an Allen key, size 4 mm. Tighten both screws (26) again.

Check the parallelism of the belt tracking. Repeat the previous steps if the result is not satisfactory.

NOTE: The guidance device for the contact roller of the GIR is set parallel ex works. Adjustment is only necessary when centric belt tracking is not achieved while setting up the drive wheel.

Adjusting the center height (figure 3).

The height of the contact roller is normally adjusted to the pipe center. However, the adjustment can also be changed:

Release clamping lever (9).

Adjust the contact roller to the desired height with lever (8).

Tighten the clamping lever again.

Check the adjustment with a grinding test-run.

Working instructions.

Adjust the belt tracking.

Adjust the center height.

Position yourself aside the machine and pull the feed lever (29) with your left hand.

Rotate crank (28) with your right hand to move the work table laterally and wear off the grinding belt uniformly. When doing this, the workpiece may not be moved beyond the edge of the grinding belt.

Always work with uniform feed pressure.

Noise emission values.

Idle Sanding

A-weighted emission

pressure power level

measured at the work

place L_pA (re 20~ Pa ,in

decibels 90.5 99

Measuring uncertainty

Measuring uncertainty

K_WA in decibels 2.5 2.5

Operating conditions

Speed (rpm) 3000 3000

Material - Stainless steel

Dimension

Pipe, diameterer

42.4 mm

Grinding belt

GRIT by Fein

• 36R

REMARK: The sum of the measured emission value and respective measuring inaccuracy represents the upper limit of the values that can occur during measuring.

Wear hearing protection!

Measured values determined in accordance with the corresponding product standard (see last page in this Instruction Manual).

Troubleshooting

Malfunction Cause/Corrective Action

Heavy running noise Center height not uniform; adjusting center height

Discoloration of pipe Feed pressure too high; reduce feed pressure

Heavy burr formation Grinding belt worn; replace grinding belt

Repair and customer service.

Before any work on the machine itself, pull the mains plug.

Repairs may be carried out only by qualified persons in conformity with the valid regulations.

For repairs, we recommend our FEIN customer service centre, the FEIN authorised service centres and FEIN agencies.

The current spare parts list of this machine can be found on the Internet under www.fein.com.

Carry out the following maintenance regularly:

Daily maintenance

Empty the collection box. Separate and dispose of water and metal dust.

Open cover (17) and side cover (5) and remove the metal dust.

The metal dust must be sufficiently cooled and may only be disposed of in suitable containers.

Mount cover (17) and side cover (5) again.

Cleaning the exterior of the machine with compressed air.

If required, you can change the following parts yourself: Grinding belt, contact roller (18), spark guard (2)

Warranty and liability.

The warranty for the product is valid in accordance with the legal regulations in the country where it is marketed. In addition, FEIN also provides a guarantee in accordance with the FEIN manufacturer's warranty declaration.

The delivery scope of your machine may include only a part of the accessories described or shown in this instruction manual.

Declaration of conformity.

This CE declaration is only valid for European Union and EFTA (European Free Trade Association) countries and only for products intended for the EU- or EFTA market. After placing the product on the EU market the UKCA mark loses its mark validity.

The UKCA declaration is only valid for the Great Britain market (England, Wales and Scotland) and only for products intended for the Great Britain market. After placing the product on the Great Britain market the CE mark loses its mark validity.

FEIN declares itself solely responsible for this product conforming with the relevant provisions given on the last page of this Instruction Manual.

Technical documents at:

C. & E. Fein GmbH

Hans-Fein-StraBe 81

73529 Schwabisch Gmund-Bargau, Germany

Environmental protection, disposal.

Packaging, worn out machines and accessories should be sorted for environment-friendly recycling.

Malt A-vurderet emissions

Brusny pás GRIT by Fein 36R

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3akpoIte 6okobuyo KpbIshky.

Iodctabha GIB/GIBE.

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GIR.

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Iopctabka GIB.

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GIR.

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GI150/GI1502H*

Bkluoyenne:

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GRIT by Fein 36R

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AkyaHbHcNcOK 3aHAcTeK DaHHoMaHHe HaxoHTcB IVHTepHete No aDpecy: www.fein.com.

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TexnueckajokymeHTaIy:

C. & E. Fein GmbH

Hans-Fein-Straße 81

73529 Schwabisch Gmund-Bargau, Germany

OxpaHa OkpyHauouei Cpebl, yTHn3aun.

YnakOBky, npuweAwnB HeroAoHocTb MaunHbl N npHaJNeXHOCTN CneAyeT yTNIN3NpOBA Tb 3KONOrnueckn YnCTbIM O6pa3OM.

正本使用说明书的翻譯。

使用的符号，缩写和代名词。

砂带 -GRIT by Fein 36R

China RoHS Status Certificate

中国RoHS认证概况

Table of Toxic and Hazardous Substances/Elements and their Content as required by China's Management Methods for Controlling Pollution by Electronic Information Products

有毒有害物质/成分及其含量表

This CE declaration is only valid for European Union and EFTA (European Free Trade Association) countries and only for products intended for the EU or EFTA market. After placing the product on the EU market the UKCA mark loses its mark validity.

EN ISO 3744:2010

EN ISO 11202:2010

EN ISO 4871:2009

EN ISO 12100:2011

2011/65/EU, 2006/42/EG

U. Hegosell

i. V. S. Böhm i. V. Dr. M. Hergesell
Director of Quality Director of Product Management Development

The UKCA declaration is only valid for the Great Britain market (England, Wales and Scotland) and only for products intended for the Great Britain market. After placing the product on the Great Britain market the CE mark loses its mark validity.

EN ISO 3744:2010

EN ISO 11202:2010

EN ISO 4871:2009

EN ISO 12100:2011

Supply of Machinery Regulations 2008, The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

U. Hegosell

i.V.S.Bohm i.V.Dr.M.Hergesell Director of Quality Director of Product Management Development