OF 2200 EBPlus - Milling machine FESTOOL - Free user manual and instructions

USER MANUAL OF 2200 EBPlus FESTOOL

9-3 9-4 9-1 9-5 9-2 9-610

EU Declaration of Conformity. We declare under sole responsibility that this product complies with all the relevant requirments in the following EU Direc- tives, and following standards and normative docu- ments were applied:

• 4 Technical data p. 17
• 5 Parts of the device p. 18
• 6 Commissioning p. 18
• 7 Settings p. 18
• 8 Working with the electric power tool p. 20
• 9 Service and maintenance p. 22
• 10 Accessories p. 22
• 11 Environment p. 23
• 12 General information 1 Symbols Warning of general danger Warning of electric shock Read the operating instructions and safety instructions. Wear ear protection. Wear protective gloves when changing tools and working with raw materials. Wear a dust mask. Wear protective goggles. Pull out the mains plug Do not dispose of it with domestic waste. Safety class II CE marking: Confirms the conformity of the power tool with the European Community directives. Tip or advice Handling instruction UKCA marking: The United Kingdom Conformity Assessed symbol is a marking for products being placed on the market in the United Kingdom. It is a manufacturers indication that the product is in conformance with the rel evant regulations in the UK. 2 Safety warnings p. 23

2.1 General power tool safety warnings

WARNING! Read all safety warnings, in structions, illustrations and specifica tions provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

2.2 Machine-specific safety notices

– Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a "live" wire may make exposed metal parts of the pow er tool "live" and could give the operator an electric shock. – Use clamps or another practical way to se cure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control. – Only cutters provided by Festool for this purpose may be mounted on the power tool. The use of other cutters is prohibited due to the increased risk of injury. – The maximum rotational speed specified on the tool must not be exceeded or the rotational speed range must be observed. Accessories that rotate faster than the per missible level can rupture. – Wait until the power tool has come to a complete halt before placing it down. The insertion tool can get caught and lead to a loss of control of the power tool. – In the case of materials to be processed which can become statically charged or lead to static charging, a dissipative overall system consisting of an antistatic suction hose (AS) and extraction mobile must be used. English 16– Do not clamp tools with an unsuitable shank diameter in the clamping collet. – Only use tools that meet standard EN 847-1. All Festool routing tools fulfi l these requirements. – Ensure that the router bit is seated firmly and that it runs perfectly. – The clamping collet and locking nut must not show any signs of damage – Do not use cracked or deformed router bits.

Wear suitable personal protective equip ment: Ear protection, protective goggles, dust mask for work that generates dust, protective gloves for working with rough materials and for changing tools. – Only for AS/NZS: The tool shall always be supplied via residual current device with a rated residual current of 30 mA or less.

2.3 Sawing aluminium

When sawing aluminium, the following meas ures must be taken for safety reasons: – Install an upstream residual-current circuit breaker (RCD, PRCD). – Connect the power tool to a suitable dust extractor with an antistatic suction hose. – Regularly clean dust deposits from the mo tor housing on the power tool. – Wear protective goggles.

The levels determined in accordance with EN 62841 are typically: Sound pressure level L

CAUTION Noise generated when working Risk of damage to hearing ► Use ear protection. Vibration emission level a

(vector sum for three directions) and uncertainty K measured in accordance with EN 62841:

The specified emission levels (vibration, noise) – are used to compare machines. – They are also used for making preliminary estimates regarding vibration and noise load during operation. – They represent the primary applications of the power tool. CAUTION The emission values may deviate from the specified values. This is dependent on how the tool is used and the type of workpiece being machined. ► The actual load during the entire operating cycle must be evaluated. ► Depending on the actual load, suitable pro tective measures must be defined in order to protect the operator. 3 Intended use The router is designed for routing wood, plas tics and wood-based materials. If the cutters are used for the intended purpose outlined in the Festool Sales, they may also be used to machine aluminium and plasterboard. This power tool may only be used by experts or instructed persons. The user is liable for improper or non-in tended use. 4 Technical data Router OF 2200 EB Power consumption 2200 W* Speed 10,000– 22,000 rpm Max. speed (no-load) 23,000 rpm Quick depth adjustment 80 mm Fine depth adjustment 20 mm Drive shaft connecting thread M22 x 1.0 Cutter diameter Max. 89 mm Weight as per EPTA pro cedure 01:2014:

• OF 2200 EB GB 110 V rated current 16 A. English 175 Parts of the device [1-1] Adjusting wheel fine adjuster [1-2] Fine adjuster scale [1-3] Height adjustment rotary knob [1-4] Depth stop scale [1-5] Depth stop with indicator [1-6] Depth stop clamp lever [1-7] Eccentric for coupling the depth stop and the stepped stop [1-8] Stepped stop [1-9] Base runner replacement operating lever [1-10] Spindle stop [1-11] Speed adjusting wheel [2-1] On/off switch locking button [2-2] On/off switch [2-3] Protective guard locking lever [2-4] Handles [2-5] Extractor stub The illustrations specified are located at the be ginning and end of the operating instructions. Accessories shown or described are not always included in the scope of delivery. 6 Commissioning WARNING Unauthorised voltage or frequency. Risk of accidents ► The mains voltage and the frequency of the power source must correspond to the specifications on the name plate. ► In North America, only Festool machines with the voltage specifications 120 V/60 Hz may be used.

6.1 Switching on/off

The switch [2-2] is an on/off switch (press = ON, release = OFF). The on/off switch with the locking button [2-1] can be engaged to operate in continuous mode. Press the on/off switch again to release the lock. 7 Settings WARNING Risk of injury, electric shock ► Always disconnect the mains plug from the socket before performing any work on the machine.

Speed control You can continuously adjust the speed within the speed range using the adjusting wheel [1-11] (see "Technical data"). This enables you to optimise the cutting speed to suit the respective material. Material Cutter diameter (mm) Recom mended cutting ma terial 10–30 30–50 50–89 Adjusting wheel setting Hardwood 6–4 5–3 3–1 HW (HSS) Soft wood 6–5 6–4 5–3 HSS (HW) Coated chipboard 6–5 6–4 4–2 HW Plastic 6–4 6–3 3–1 HW Alumini

3–1 3–1 2–1 HSS (HW) Plaster board 2–1 1 1 HW Temperature cut-out The power supply is restricted and the speed reduced if the motor exceeds a certain temper ature. The power tool continues operating at re duced power to allow the ventilator to cool the motor quickly. The power tool starts up again automatically once the motor has cooled suffi ciently. Restart protection The built-in restart protection prevents the power tool from starting up again automatically if the power is disconnected when the on/off switch is pressed. In this case, the power tool must be switched off and then switched back on again. Due to the built-in restart protection, the power tool cannot be switched on and off via an exter nal switch module. Brake The OF 2200 EB has an electronic brake which brings the spindle with tool to a standstill within approx. 2 seconds of the tool being switched off. English

187.2 Changing tools

CAUTION Risk of injury from hot and sharp insertion tool ► Do not use any blunt or faulty insertion tools. ► Wear protective gloves when handling an insertion tool. To change tools, place the power tool on its side. Only use the spindle stop [3-1] when the power tool is switched off. Inserting the tool ► Insert the routing tool ([3-4] and [3A-1]) in to the open collet [3A-2] as far as possible or at least up to the mark on the router shank. If the collet [3A-2] cannot be seen due to the union nut [3A-3], the routing tool must be inserted into the collet to the extent that the mark no longer projects be yond the union nut. ► Press the switch for the spindle stop [3-1] on the left-hand side [B]. ► Tighten the union nut [3-3] using an open ended spanner (WAF 24). The spindle stop only jams the motor spin dle in one direction of rotation. Therefore, there is no need to use a spanner for tight ening and loosening union nuts. Instead, a ratchet can be moved backwards and for wards. Removing the tool ► Push the chip guard [3-2] upwards until it engages. ► Press the switch for the spindle stop [3-1] on the right-hand side [A]. ► Undo the union nut [3-3] using an open ended spanner (WAF 24) until you can feel resistance. Overcome the resistance by continuing to turn the open ended spanner. ► Remove the router.

7.3 Changing the collets

Collets are available for the following shaft di ameters: 6.0 mm; 6.35 mm; 8.0 mm; 9.53 mm;

10.0 mm; 12.0 mm; 12.7 mm.

► Push the chip guard [4-2] upwards until it engages. ► Press the switch for the spindle stop [4-1] on the right-hand side [A]. ► Completely unscrew the union nut [4-3] and remove it together with the collet [4-4]

Never separate the union nut from the col let as these form a single unit. ► Only insert a new collet into the spindle if a union nut is fitted and engaged. ► Gently screw in the union nut. Do not tight en the nut if no cutter is inserted.

7.4 Setting the routing depth

The routing depth is set in two steps: Setting the zero point ► Release the clamp lever [5-2] so that the depth stop [5-3] can move freely. ► Position the router on a level surface (refer ence surface). Open the rotary knob [5-1] and push the power tool downwards until the cutter sits on the surface. ► Clamp the power tool in this position by closing the rotary knob [5-1]

► Press the depth stop [5-3] against one of the three fixed stops of the rotatable step ped stop [5-4]. ► Push the indicator [5-5] downwards so that it points to 0 mm on the scale [5-7]. If the zero position is incorrect, this can be corrected using the screw [5-6] on the in dicator. A screwdriver can be used to individually adjust the height of two of the three fixed stops [7]

and B). Fixed stop C has a ridge for rough routing – see section 7.5. Specifying the routing depth ► Pull the depth stop [6-6] upwards until the indicator [6-2] points to the required rout ing depth. ► Clamp the depth stop in this position using the clamp lever [6-3]

► Open the rotary knob [6-1]. The power tool is now in its initial position. ► If necessary, readjust the routing depth by turning the adjusting wheel [6-8]. English 19Turning the adjusting wheel by a mark changes the routing depth by 0.1 mm. A full rotation changes the routing depth by 1 mm. The scale ring [6-7] can be turned sepa rately so that it can be set to zero. The three marks [6-4] on the edge [6-5] indicate the maximum adjustment range of the adjusting wheel (20 mm) and the middle position.

7.5 Rough/Precision routing

Fixed stop C has two stop planes with a height difference of 2 mm. This allows users to route workpieces with a routing depth set using stop C in two steps: Rough routing ► Lower the power tool to stop plane [7-1]

Finishing routing ► Lower the power tool to stop plane [7-2]

Routing work can be performed as quickly as with a large routing depth while still producing a good surface quality. The final routing depth is determined by the stop plane setting [7-2].

7.6 Fine adjustment for edge trimming

The power tool has a special fine adjuster for using cutters with a ball bearing guide. For ex ample, this makes it quick and easy to set a precise transition when rounding edges without a ridge, see figure [8]

Setting a precise routing depth ► First of all, roughly set the routing depth. ► Carry out a test rout. ► Open the clamping lever [9-2]. ► Press the depth stop [9-3] against fixed stop C [9-5]. ► Clamp the depth stop to the turret stop us ing the eccentric [9-4] (turn clockwise). ► Close the clamping lever [9-2]

► Precisely adjust the routing depth by turn ing the adjusting wheel [9-6]. It is possible to adjust the routing depth in both directions thanks to the coupling be tween the depth stop and the turret stop. ► Close the rotary knob [9-1]

WARNING Health hazard posed by dust ► Always work with an extractor. ► Only work with a fully functional chip guard [10-2]

► Always wear a dust mask when performing work that generates dust. ► Comply with national regulations. A Festool dust extractor with an extractor hose diameter of 36 mm or 27 mm (36 mm recom mended due to the reduced risk of clogging) can be connected to the extractor connec tor [10-4]. Insert the extractor connector [10-4] as in im age [10]. The extractor connector can be turned in the area of [10-3]

CAUTION! If an anti-static suction hose is not used, static charge may occur. The user may receive an electric shock and the electronics of the power tool may be damaged. Chip guard The chip guard [10-2] can be engaged in an up per position, e.g. for cutter changes. ► Slide the chip guard upwards until it engag es or push the power tool downwards until it reaches the limit stop. To improve the efficiency of the dust extraction, lower the chip guard while working. ► Press the lever [10-1] in the direction of the handle. Chip deflector KSF-OF The chip deflector KSF-OF [11-1] (available as an accessory depending on the model) can im prove the efficiency of the dust extraction sys tem when edge routing. The maximum cutter diameter is 78 mm. The chip deflector is installed in the same way as inserting the copying ring, see section 8.3

A hacksaw can be used to cut along the grooves [11-2] of the guard and therefore make it smaller. The chip deflector can then be used for inner radii down to a minimum radius of 52 mm. 8 Working with the electric power tool When working on the machine, observe all of the safety warnings that are listed at the start as well as the following rules: English 20– Only guide the power tool towards the workpiece when it is switched on. – Ensure that the clamping lever [1-6] is closed and the eccentric [1-7] is open be fore starting work. – Always secure the workpiece in such a way that it cannot move during machining. – When working, always hold the power tool with both hands on the handles [2-4]. This is a prerequisite for precise work and is es sential for plunge-cutting. – When routing, ensure that the power tool's feed direction is the same as the tool's cut ting direction, see figure [15].

► Push the power tool downwards until it rea ches the limit stop. ► Clamp the power tool in this position by closing the rotary knob [1-3]

► Plunge into the workpiece slowly and even ly. ► Perform the routing work. ► Open the rotary knob [1-3]. ► Slowly move the power tool upwards until it reaches the limit stop (lift it out). ► Switch off the power tool.

8.2 Routing with a parallel side fence

The parallel side fence (available as an acces sory depending on the model) is used in parallel with the workpiece edge for routing work. ► Clamp the two guide rods [12-4] to the par allel side fence using the two rotary knobs [12-2]

► Insert the guide rods into the grooves of the router table to the required extent and clamp them using the rotary knob [12-1]. Fine adjustment ► Open the rotary knob [12-7] to make a fine adjustment using the adjusting wheel [12-5]

The scale ring [12-6] has a 0.1 mm scale for this purpose. If the adjusting wheel is held, the scale ring can be turned separately so that it can be set to zero. The scale [12-3] displays the adjustment in millimetres. ► Close the rotary knob [12-7] after making a fine adjustment. ► Set the two guidance jaws [13-3] so that they are approx. 5 mm from the cutter. To do this, loosen the screws [13-2] and re tighten them after making an adjustment. ► For edge routing only: Push the dust-ex traction attachment [13-1] from behind un til it engages on the parallel side fence and connect an extractor hose with a diameter of 27 mm or 36 mm to the extractor connec tor [13-4] . Alternatively, leave the extractor hose on the power tool's extractor connec tor.

A router with a fitted copying ring (available as an accessory) should be used for routing work with templates. The copying rings can be used with the base runner supplied as standard. A spe cial base runner for workpiece support surface improvement is available as an ac cessory. Inserting the copying ring CAUTION Risk of accidents Using a cutter that is too large may damage the copying ring and cause accidents. ► Ensure that the cutter being used fits through the opening of the copying ring. ► Lay the power tool on its side on a stable base. ► Release the lever [14-4]. ► Remove the base runner [14-1]. ► Release the lever [14-4] again. ► Insert the copying ring[14-3] into the router table in the correct position. ► Insert the base runner with the tabs [14-2] into the router table. ► Push the base runner into the router table until it engages. Excess Y (figure [15]) of the workpiece to the template is calculated as follows: Y = (copying ring diameter - cutter diameter)/2

The cutters with a ball bearing guide are inser ted into the power tool for edge trimming. The power tool is guided in such a way that the ball bearing guide rolls on the workpiece. When edge trimming, always use the chip de flector KSF-OF to improve dust extraction. English

218.5 Routing with the FS guide system

The guide system (available as an accessory depending on the model) makes it easier to route straight grooves. ► Secure the guide rail to the workpiece using fastening clamps [16-4]. ► Insert the base runner [16-3] for the guide rail adapter into the router table of the rout er (see section 8.6 ). This base runner has a ridge which adjusts to the height of the guide rail. ► Clamp the two guide rods [16-6] on the guide rail adapter using the rotary knobs [16-5] and [16-9]. ► Open the rotary knob [16-1]

► Insert the guide rods [16-6] into the grooves of the router table. ► Place the router with the guide rail adapter on the guide rail. ► If necessary, use a screwdriver on the two guidance jaws [16-2] to adjust the play be tween the guide rail adapter and the guide rail. ► Move the router along the guide rods until there is the required distance between the cutter and the guide rail. Ensure that there is a safety distance X of (see figure [16]) 5 mm between the front edge of the guide rail and the cutter, or the groove. ► Close the rotary knob [16-1]. ► Open the rotary knob [16-10]. ► Precisely adjust distance X by turning the adjusting wheel [16-7]. Hold the adjusting wheel [16-7] to separately turn the scale [16-8] and set it to zero. ► Close the rotary knob [16-10]

8.6 Changing the base runner

Festool offers special base runners (available as an accessory) for different applications. ► Lay the power tool on its side on a stable base. ► Release the lever [14-4]. ► Remove the base runner [14-1]. ► Release the lever [14-4] again. ► Insert the base runner with the tabs [14-2] into the router table. ► Push the base runner into the router table until it engages. When using the base runner for the first time: Remove the protective film. 9 Service and maintenance WARNING Risk of injury, electric shock ► Always pull the mains plug from the socket before performing any servicing and main tenance work. ► All maintenance and repair work which re quires the housing to be opened should al ways be carried out by an authorised serv ice workshop. Customer service and repairs must only be carried out by the manufac turer or service workshops. Find the nearest address at: www.festool.co.uk/service Always use original Festool spare parts. Order no. at: www.festool.co.uk/service EKAT

The tool is equipped with special self-discon necting carbon brushes. If they wear out, the power supply is disconnected automatically and the tool stops. Observe the following instructions: ► If it is necessary to replace the mains power cable of the power tool, this must be re placed by the manufacturer or an author ised service workshop, so as to avoid safety hazards. ► Damaged safety devices and components must be repaired or replaced in a recog nised specialist workshop, unless otherwise indicated in the operating instructions. ► To ensure constant air circulation, always keep the cooling air openings in the housing clean and free of blockages. 10 Accessories Always use original Festool tools and accesso ries. Using low-quality tools or accessories from other manufacturers may increase the risk of injury and seriously unbalance the ma chine, decreasing the quality of the working re sults and accelerating power tool wear. Refer to the Festool catalogue for the order numbers of accessories and tools or find them online at www.festool.co.uk. English 2211 Environment Do not dispose of the device in the household waste! Recycle devices, ac cessories and packaging. Observe appli cable national regulations. EU only: In accordance with the European Di rective on waste electrical and electronic equipment and implementation in national law, used power tools must be collected separately and handed in for environmentally friendly re cycling. Information on REACH: www.festool.com/reach 12 General information Imported into the UK by Festool UK Ltd 1 Anglo Saxon Way Bury St Edmunds IP30 9XH Great Britain English 23Sommaire 1 Symboles...................................................24 2 Consignes de sécurité

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