OF 1010 REBQ - Milling machine FESTOOL - Free user manual and instructions

USER MANUAL OF 1010 REBQ FESTOOL

5-1 5-2 5-3 4-1 4-6 4-5 4-4 4-8 4-7 4-3 4-3 4-2 4-2 4-4

OF 1010 R MFK 700 EQX 8-4 8-6 8-5 8-2 8-1 8-3 8-7

EU Declaration of Conformity. We declare under sole responsibility that this product complies with all the relevant requirments in the following EU Direc- tives, and following standards and normative docu- ments were applied:

2.1 General power tool safety warnings

WARNING! Read all safety warnings, in structions, illustrations and specifica tions provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

2.2 Machine-specific safety notices

– Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a "live" wire may make exposed metal parts of the pow er tool "live" and could give the operator an electric shock. – Use clamps or another practical way to se cure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control. – Only cutters provided by Festool for this purpose may be mounted on the power tool. The use of other cutters is prohibited due to the increased risk of injury. – The maximum rotational speed specified on the tool must not be exceeded or the rotational speed range must be observed. Accessories that rotate faster than the per missible level can rupture. – Wait until the power tool has come to a complete halt before placing it down. The insertion tool can get caught and lead to a loss of control of the power tool. – In the case of materials to be processed which can become statically charged or lead to static charging, a dissipative overall system consisting of an antistatic suction hose (AS) and extraction mobile must be used. – Do not clamp tools with an unsuitable shank diameter in the clamping collet. – Only use cutters that meet standard EN 847-1. All Festool cutters meet these re quirements. – Ensure that the router bit is seated firmly and that it runs perfectly. – The clamping collet and locking nut must not show any signs of damage English 15– Do not use cracked or deformed router bits.

Wear suitable personal protective equip ment: Ear protection, safety goggles, a dust mask for work that generates dust. – Only for AS/NZS: The tool shall always be supplied via residual current device with a rated residual current of 30 mA or less.

2.3 Aluminium processing

When processing aluminium, the following measures must be taken for safety reasons: – Install an upstream residual-current circuit breaker (RCD, PRCD). – Connect the power tool to a suitable dust extractor with an antistatic suction hose. – Regularly clean dust deposits from the mo tor housing on the power tool. – Wear protective goggles.

The levels determined in accordance with EN 62841 are typically: Sound pressure level L

= 92 dB(A) Sound power level L

= 103 dB(A) Uncertainty K = 3 dB CAUTION Noise generated when working Risk of damage to hearing ► Always use ear protection. Vibration emission level a

(vector sum for three directions) and uncertainty K measured in accordance with EN 62841:

The specified emission levels (vibration, noise) – are used to compare machines. – They are also used for making preliminary estimates regarding vibration and noise load during operation. – They represent the primary applications of the power tool. CAUTION The emission values may deviate from the specified values. This is dependent on how the tool is used and the type of workpiece being machined. ► Assess the actual load during the entire operating cycle. ► Depending on the actual load, suitable pro tective measures must be defined in order to protect the operator. 3 Intended use The router is designed for routing wood, plas tics and wood-based materials. If the cutters are used for the intended purpose outlined in the Festool Sales, they may also be used to machine aluminium and plasterboard. The user is liable for improper or non-in tended use. 4 Technical data Router OF 1010 REBQ, OF 1010 REQ Power 1010 W Speed 9500–23,000 rpm Max. speed (no-load) 26,000 rpm Quick depth adjust ment 55 mm Fine depth adjustment 8 mm Drive shaft connecting thread M16 x 1.5 Cutter diameter Max. 35 mm Weight as per EPTA procedure 01:2014:

5 Parts of the device [1-1] Router table [1-2] Stepped stop [1-3] Depth stop [1-4] Locking for trammel unit [1-5] Nut [1-6] Spindle stop [1-7] Handle/Height adjustment [1-8] Clamp lever English 16[1-9] Fine adjuster [1-10] Depth stop indicator [1-11] Speed adjusting wheel [1-12] Locking button [1-13] Handle [1-14] On/off switch [1-15] Extractor connector [1-16] Grooves for guide bars/parallel side fence The specified illustrations appear at the begin ning of the Operating Instructions. Accessories shown or described are not always included in the scope of delivery. 6 Commissioning WARNING Unauthorised voltage or frequency. Risk of accidents ► The mains voltage and the frequency of the power source must correspond to the specifications on the name plate. ► In North America, only Festool machines with the voltage specifications 120 V / 60 Hz may be used. CAUTION Heating of the plug it connection if bayonet fitting is not completely locked Risk of burns ► Before switching on the power tool, make sure that the bayonet fitting at the mains cable is closed fully and locked. ► Connect and disconnect the mains power cable [2].

6.1 Switching on/off

The switch [1-14] is an on/off switch (press = ON, release = OFF). The on/off switch with the locking button [1-12] can be engaged to operate in continuous mode. Press the on/off switch again to release the lock. 7 Settings WARNING Risk of injury, electric shock ► Always disconnect the mains plug from the socket before performing any work on the machine.

Speed adjustment You can continuously adjust the speed within the speed range using the adjusting wheel [1-11] (see "Technical data"). This enables you to optimise the cutting speed to suit each surface. Material Cutterdiameter [mm] Recom mended cutter ma terial

Temperature cut-out Electronic temperature monitoring is integra ted in order to protect against overheating (mo tor burnout). The safety electronics system switches off the motor before a critical motor temperature is reached. Let the machine cool down for approximately 3–5 minutes before us ing it and/or fully loading it again. The cool- down time is significantly reduced when the machine is running (no-load). Restart protection The built-in restart protection prevents the power tool from starting up again automatically if the power is disconnected when the on/off switch is pressed. In this case, the power tool must be switched off and then switched back on again. Due to the built-in restart protection, the power tool cannot be switched on and off via an exter nal switch module. English 17Brake The OF 1010 REBQ has an electronic brake which brings the spindle with tool to a standstill within approx. 2 seconds of the tool being switched off.

CAUTION Risk of injury from hot and sharp insertion tool ► Do not use any blunt or faulty insertion tools. ► Wear protective gloves when handling an insertion tool. To change tools, place the power tool on its side. Inserting the tool ► Insert the routing tool into the open collet as far as possible or at least up to the mark on the router shank. ► Turn the spindle until the spindle stop [1-6] engages when pressing and the spindle locks. ► Tighten the nut [1-5] using an open ended spanner (WAF 19). Removing the tool ► Turn the spindle until the spindle stop [1-6] engages when pressing and the spindle locks. ► Undo the nut [1-5] using an open ended spanner (WAF 19) until you can feel resist ance. Overcome the resistance by continu ing to turn the open ended spanner. ► Remove the router.

7.3 Changing the collets

Collets are available for the following shaft di ameters: 6.0 mm; 6.35 mm; 8.0 mm (See Festool catalogue or online at www.festool.com for the order numbers) ► Completely unscrew the nut [1-5] and re move it together with the collet. ► Only insert a new collet into the spindle if a nut is fitted and engaged. ► Gently screw in the nut. Do not tighten the nut if no cutter is inserted.

7.4 Setting the routing depth

The routing depth is set in three steps:

► Release the clamp lever [1-8] so that the depth stop [1-3] can move freely. ► Position the router with the router ta ble [1-1] on a level surface. Open the rotary knob [1-7] and push the power tool down wards until the cutter sits on the surface. ► Clamp the power tool in this position by closing the rotary knob [1-7]. ► Press the depth stop [1-3] against one of the three fixed stops of the rotatable step ped stop [1-2]. A hex key can be used to individually adjust the height of each fixed stop. ► Push the indicator [1-10] downwards so that it points to 0 mm on the scale. If the zero position is incorrect, this can be corrected using the screw on the indica tor [1-10].

7.6 Specifying the routing depth

The required routing depth can be specified us ing either quick depth adjustment or fine depth adjustment. Quick depth adjustment ► Pull the depth stop [1-3] upwards until the indicator [1-10] points to the required rout ing depth. ► Clamp the depth stop in this position using the clamp lever [1-8]. Fine depth adjustment ► Clamp the depth stop using the clamp lev er [1-8]. ► Set the required routing depth by turning the adjusting wheel [1-9]. Turning the adjusting wheel by a mark changes the routing depth by 0.1 mm. A full rotation changes the routing depth by 1 mm. The maximum adjustment range for the adjusting wheel is 8 mm.

7.7 Clamping the routing depth

► Open the rotary knob [1-7] and push the power tool down until the depth stop touch es the fixed stop. ► Clamp the power tool in this position by closing the rotary knob [1-7]. English

187.8 Dust extraction

WARNING Heath hazard posed by dust ► Always work with an extractor. ► Comply with national regulations. CAUTION! If an anti-static suction hose is not used, static charge may occur. The user may receive an electric shock and the electronics of the power tool may be damaged. A Festool mobile dust extractor with a suction hose diameter of [1-15] or 36 mm (36 mm rec ommended due to the reduced risk of clogging) can be connected to the extractor connec tor [1-15]. Chip deflector KSF-OF The chip deflector KSF-OF [3] [3-1] consists of a hood and cover and improves the dust extrac tion efficiency when routing edges. The hood is installed in the same way as the copying ring, while the cover is attached on top. A hacksaw can be used to cut along the grooves [3-2] of the guard and therefore make it smaller. The chip deflector can then be used for inner radii down to a minimum radius of 40 mm. 8 Working with the electric power tool When working on the machine, observe all of the safety warnings that are listed at the start as well as the following rules: – Only guide the power tool towards the workpiece when it is switched on. – Always secure the workpiece in such a way that it cannot move during machining. – When working, always hold the power tool with both hands on the handles [1-7] + [1-13]. This is a prerequisite for precise work and is essential for plunge-cutting. Plunge into the workpiece slowly and even ly. – When routing, ensure that the power tool's feed direction is the same as the tool's cut ting direction, see figure [7].

8.1 Freehand routing

Freehand routing is the method normally used for lettering or shapes, and for routing edges using cutters with a guide pin or ring.

8.2 Routing with a parallel side fence

For working parallel to the workpiece edge, the parallel side fence [4] [4-1] can be used. ► Clamp the two guide rods [4-6] to the paral lel side fence using the two rotary knobs [4-5]. ► Insert the guide rods into the grooves of the router table to the required extent and clamp them using the two rotary knobs [4-4]. Fine adjustment ► Open the rotary knob [4-8] to perform fine adjustment using the adjusting wheel [4-7]. Each number on the adjusting wheel is equal to fine adjustment of 0.1 mm . ► Close the rotary knob [4-8] after perform ing fine adjustment. ► Set the two guidance jaws [4-3] so that they are approx. 5 mm mm from the cutter. To do so, open the two jaw fasteners [4-2] and close them after making an adjustment. Dust extraction attachment ► As shown in figure [5], push the dust ex traction attachment [5-1] from behind until it engages on the parallel side fence. ► To remove the dust extraction attachment, slightly lift the tabs [5-3]. An extractor hose with a diameter of 27 mm mm or 36 mm mm can be con nected to the extractor connector [5-2].

8.3 Routing with the FS guide system

The guide system (available as an accessory) makes it easier to route straight grooves. ► Secure the guide rail adapter [8-4] to the router table using the guide rods [8-3] of the parallel side fence. ► Secure the guide rail [8-6] to the workpiece using fastening clamps [8-7]. Ensure that there is a safety distance X of (see figure [8]) 5 mm between the front edge of the guide rail and the cutter, or the groove. [3] Accessories [4] Included in accessories in some cases English 19► Place the guide rail adapter on the guide rail, as shown in figure [8]. To ensure that the router stop can be guided without play, use a screwdriver through the top open ings [8-5] on the side to adjust the two guidance jaws. ► Tighten the height-adjustable support [8-2] on the threaded hole of the router table so that the underside of the router table is par allel to the workpiece surface. When working with marking-up lines, the marks on the platen [8-1] and the scale on the support [8-2] show the centre axis of the cutter. For a more precise setting, a fine adjust ment is available as an accessory for the guide system.

8.4 Routing with the beam compasses

With the SZ-OF 1000 beam compasses (acces sory) you can make circular cuts or segments of circles with diameters from 153 to 760 mm. ► The beam compasses are pushed into the front groove of the platen until the desired radius is set. ► Lock the beam compasses with the rotating knob [1-4]. To prevent the tip of the compasses from making a hole in the workpiece, fix a thin board at the centre point by means of double-sided adhesive tape.

A copying ring or the copying device is used to exactly reproduce existing workpieces (acces sories). Copying ring When choosing the size of the copying ring [7-1], ensure that the cutter [7-2] being used fits through its opening. ► Secure the copying ring to the router table from below in place of the covering ring [6-1]. Excess Y (figure [7]) of the workpiece to the template is calculated as follows: Y = (copying ring diameter - cutter diameter)/2 The copying ring can be exactly centred with the ZD-OF centring mandrel (accessory). Copying device The copying device requires the angle arm WA-

[9-2] and the copier scanning set KT-OF, consisting of a roller support [9-6] and three copying rollers [9-7]. ► Use the rotary knob [9-1] to tighten the an gle arm to the required height on the threa ded hole [9-3]. ► Fit a copying roller to the roller support and use the rotary knob [9-5] to tighten it on the angle arm. Make sure that the copying roll er and the router have the same diameter. ► The distance between the feeler roller and the cutter axis can be adjusted by turning the adjusting wheel [9-4].

8.6 Edge band trimming

Protruding edge bands can be flush trimmed with the angle arm WA-OF [10-2] in connection with the guide plate UP-OF [10-5] (accessory). ► Screw the angle arm into the platen’s threaded bore [10-1] with the rotating knob [10-3]. ► Bolt the guide plate to the angle arm with the rotating knob [10-4]. ► Adjust the milling depth so that this is equal to the thickness of the edge band + 2 mm. ► Move the guide plate [11-1] as close as possible to the cutter by loosening the ro tating knob [11-3]. ► Adjust the depth of the guide plate with the adjusting wheel [11-2] so that during trim ming a few decimillimetres of the edge band are left protruding which can then be sanded down by hand. 9 Service and maintenance WARNING Risk of injury, electric shock ► Always pull the mains plug from the socket before performing any servicing and main tenance work. ► All maintenance and repair work which re quires the housing to be opened should al ways be carried out by an authorised serv ice workshop. Customer service and repairs must only be carried out by the manufac turer or service workshops. Find the nearest address at: www.festool.co.uk/service Always use original Festool spare parts. Order no. at: www.festool.co.uk/service EKAT