Rotak 32 LI HP - Lawn mower BOSCH - Free user manual and instructions

USER MANUAL Rotak 32 LI HP BOSCH

Warning: Keep a safe distance from the machine

when operating. Caution: Do not touch rotating blades. Sharp blade(s). Beware of severing toes or fingers. Switch off and remove isolator key before adjust- ing, cleaning and before leaving the product unat- tended for any period. Not applicable. Wait until all machine components have com- pletely stopped before touching them. The blades continue to rotate after the machine is switched off, a rotating blade can cause injury. Do not use the machine in the rain or leave it out- doors when it is raining. Beware electric shock hazard. Not applicable. Only use the battery charger indoors. Battery charger contains a safety transformer. Operation Never allow children or people unfamiliar with these in- structions to use the machine. Local regulations may re- strict the age of the operator. When not in use store the machine out of reach of children. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capa- bilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety. Children should be supervised to ensure that they do not play with the machine. Never mow while people, especially children or pets, are nearby. The operator or user is responsible for accidents or haz- ards occurring to other people or their property. Do not operate the machine when barefoot or wearing open sandals, always wear substantial footwear and long trousers. Thoroughly inspect the area where the machine is to be used and remove all stones, sticks, wires, bones and other foreign objects. Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance. Mow only in daylight or in good artificial light. Avoid mowing in bad weather conditions especially when there is a risk of lightning. Avoid operating the machine in wet grass, where feasible. Walk, never run. Never operate the appliance with defective guards or shields, or without safety devices, for example deflectors and/or grass catchers in place. Always wear ear protection. Working on banks can be dangerous. – Do not mow excessively steep slopes. OBJ_BUCH-1584-004.book Page 11 Tuesday, April 16, 2013 11:34 AM12 | English F 016 L70 847 | (16.4.13) Bosch Power Tools – Always be sure of your footing on slopes or wet grass. – Mow across the face of slopes – never up and down. – Exercise extreme caution when changing direction on slopes. Use extreme caution when stepping back or pulling the ma- chine towards you. Never mow by pulling the mower towards you. Stop the blades if the machine has to be tilted for transpor- tation when crossing surfaces other than grass and when transporting the machine to and from the area to be mowed. Do not tilt the machine when starting or switching on the motor, except if the machine has to be tilted for starting in long grass. In this case, do not tilt it more than absolutely necessary and tilt only the part which is away from the op- erator. Always ensure that both hands are in the operating position before returning the machine to the ground. Switch on the motor according to the instructions with feet well away from rotating parts. Do not put hands or feet near or under rotating parts. Always stand clear of the discharge zone when operating the machine. Never pick up or carry the machine while the motor is run- ning. Do not modify this product. Unauthorized modifications may impair the safety of your product and may result in in- creased noise and vibration. Regularly inspect the supply cable and any extension ca- bles. Do not connect damaged cables to the supply or touch a damaged cable before it is disconnected from the supply. A damaged cable can lead to contact with live parts. Beware electric shock hazard. Remove the isolator key: – whenever you leave the machine, – before clearing a blockage, – before checking, cleaning or working on the machine, – after striking a foreign object. Inspect the machine for damage and make repairs as necessary, – if the machine starts to vibrate abnormally (check immedi- ately). Maintenance Always wear gardening gloves when handling or work- ing near the sharp blades. Keep all nuts, bolts and screws tight to be sure that the ma- chine is in safe working condition. Check the grass catcher frequently for wear or deteriora- tion. Examine the machine and replace worn or damaged parts for safety. Ensure replacement cutting means of the right type are used. Ensure replacement parts fitted are Bosch approved. Recommendations for Optimal Handling of the Battery Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into machines that have the switch on invites accidents. Keep the battery charger away from rain or moisture. Penetration of water in the battery charger increases the risk of an electric shock. Recharge only with the charger specified by the manu- facturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another bat- tery pack. Do not charge other batteries. The battery charger is suitable only for charging Bosch lithium ion batteries with- in the listed voltage range. Otherwise there is danger of fire and explosion. Keep the battery charger clean. Contamination can lead to danger of an electric shock. Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, cables and plugs increase the risk of an electric shock. Do not operate the battery charger on easily inflamma- ble surfaces (e. g., paper, textiles, etc.) or surround- ings. The heating of the battery charger during the charg- ing process can pose a fire hazard. Use only Bosch battery packs intended specifically for the machine. Use of any other battery packs may create a risk of injury and fire. When battery pack is not in use, keep it away from oth- er metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally oc- curs, flush with water. If liquid contacts eyes, addition- ally seek medical help. Liquid ejected from the battery may cause irritations or burns. Do not open the battery. Danger of short-circuiting. Protect the battery against heat, e. g., against continu- ous intense sunlight, fire, water, and moisture. Danger of explosion. Do not short-circuit the battery. There is danger of explo- sion. In case of damage and improper use of the battery, va- pours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irri- tate the respiratory system. Protect the battery against moisture and water. Store the battery only within a temperature range between 0 °C and 50 °C. As an example, do not leave the battery in the car in summer. OBJ_BUCH-1584-004.book Page 12 Tuesday, April 16, 2013 11:34 AMEnglish | 13 Bosch Power Tools F 016 L70 847 | (16.4.13) Occasionally clean the venting slots of the battery using a soft, clean and dry brush. Symbols The following symbols are important for reading and under- standing the operating instructions. Please take note of the symbols and their meaning. The correct interpretation of the symbols will help you to use the garden product in a better and safer manner. Intended Use The garden product is intended for domestic lawn mowing. Technical Data Symbol Meaning Reaction direction Movement direction Wear protective gloves Weight Switching On Switching Off Permitted action Prohibited action Accessories/Spare Parts Symbol Meaning Cordless Lawnmower Rotak 32 LI Rotak 32 LI High Power Article number 3 600 H85 D*0 3 600 H85 D*1 Blade width cm 32 32 Height of cut mm 30 – 60 30 – 60 Grassbox, capacity l3131 Weight according to EPTA-Procedure 01/2003 kg 10.4 10.4 Serial number see type plate on the garden product Battery Li-Ion Li-Ion Article number F 016 800 302 F 016 800 301 Rated voltage V= 36 36 Capacity Ah 1.3 2.6 Charging period (battery discharged)** min 60 95 Number of battery cells

Charging current A2.02.0 Allowable charging temperature range °C 0 –45 0–45 Weight according to EPTA-Procedure 01/2003 kg 0.6 0.6 Protection class /II /II **with AL 3620 CV Professional charger Please observe the article number on the type plate of your garden product. The trade names of the individual garden products may vary. OBJ_BUCH-1584-004.book Page 13 Tuesday, April 16, 2013 11:34 AM14 | English F 016 L70 847 | (16.4.13) Bosch Power Tools Noise/Vibration Information Measured sound values determined according to 2000/14/EC (1.60 m height, 1 m distance away). Typically the A-weighted noise levels of the product are: Sound pressure level 74 dB(A); sound power level 86 dB(A). Uncertainty K =0.42 dB. Vibration total values (triax vector sum) determined accord- ing to EN 60335: Vibration emission value a

Declaration of Conformity We declare under our sole responsibility that the product de- scribed under “Technical data” is in conformity with the fol- lowing standards or standardization documents: EN 60335 according to the provisions of the directives 2011/65/EU, 2004/108/EC, 2006/42/EC, 2000/14/EC. 2000/14/EC: Guaranteed sound power level 87 dB(A). Con- formity assessment procedure according to Annex VI. Equipment category: 32 Notified body: SRL, Sudbury, England, Nr. 1088 Technical file (2006/42/EC, 2000/14/EC) at: Bosch Lawn and Garden Ltd., PT-LG/ENS4, Stowmarket, Suffolk IP14 1EY, England Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Mounting and Operation Starting For Your Safety Warning! Switch off, remove the isolator key and the battery before adjusting, cleaning or if cable is cut, damaged or entangled. The blades continue to rotate for a few seconds after the machine is switched off. Caution – do not touch the rotating blade. Battery Charging Do not use other battery chargers. The supplied battery charger is designed for the Lithium-Ion battery in your gar- den product. Observe the mains voltage! The voltage of the power supply must correspond with the data given on the name- plate of the battery charger. Battery chargers marked with 230 V can also be operated with 220 V. The battery is equipped with temperature monitoring that al- lows charging only in the temperature range between 0 °C and 45 °C. In this manner, a high battery service life is achieved. Note: The battery is supplied partially charged. To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time. Battery Charger AL 3640 CV Professional AL 3640 CV Professional Article number EU

Charging current A4.04.0 Allowable charging temperature range °C 0 –45 0–45 Weight according to EPTA-Procedure 01/2003 kg 1.0 1.0 Protection class /II /II Cordless Lawnmower Rotak 32 LI Rotak 32 LI High Power **with AL 3620 CV Professional charger Please observe the article number on the type plate of your garden product. The trade names of the individual garden products may vary. Dr. Egbert Schneider Senior Vice President Engineering Helmut Heinzelmann Head of Product Certification Action Figure Delivery Scope 1 Handle Assembly 2 Snap together the Grassbox 3 Grassbox fitting/removing 4 Battery Charging 5 Inserting the Battery 6 Insert Isolator Key and fit in the Storage Position

Adjusting the Cutting Height 8 Starting 9 Working Advice 10 Stopping, Remove the isolator key 11 Removing the Battery 12 Blade Maintenance 13 Selecting Accessories 14 Action Figure OBJ_BUCH-1584-004.book Page 14 Tuesday, April 16, 2013 11:34 AMEnglish | 15 Bosch Power Tools F 016 L70 847 | (16.4.13) The lithium ion battery can be charged at any time without re- ducing its service life. Interrupting the charging procedure does not damage the battery. The “Electronic Cell Protection (ECP)” protects the lithium ion battery against deep discharging. When the battery is run down or discharged, the garden product is shut off by means of a protective circuit: The blade no longer moves. Do not continue to press the On/Off switch after the garden product has been automatically switched off. The battery can be dam- aged. Charging Procedure The charging procedure starts as soon as the mains plug of the battery charger is plugged into the socket outlet and the battery is inserted into the charging compartment . Due to the intelligent charging method, the charging condi- tion of the battery is automatically detected and the battery is charged with the optimum charging current, depending on battery temperature and voltage. This gives longer life to the battery and always leaves it fully charged when kept in the charger for storage. Rapid-charging Procedure The rapid-charging procedure is indicated by flashing of the green charge control LED. Indication element of the battery: During the charging proce- dure, the three green LEDs light up one after the other and briefly go out. The battery is fully charged when the three green LEDs light up continuously. The three LEDs go out again approx. 5 minutes after the battery has been fully charged. Note: The rapid-charging procedure is only possible when the battery temperature is within the allowable charging temper- ature range, see section “Technical Data”. Battery Charged Continuous lighting of the green charge control LED sig- nals that the battery is fully charged. Additionally, a signal tone sounds for approx. 2 seconds, which acoustically indicates that the battery is fully charged. Afterwards, the battery can be removed for immediate use. With no battery inserted, continuous lighting of the green charge control LED indicates that the mains plug is plugged into the socket and that the battery charger is ready for oper- ation. Battery Temperature below 0 °C or above 45 °C Continuous lighting of the red LED indicates that the bat- tery temperature is not within the rapid-charging temperature range of 0 °C –45 °C. As soon as the allowable temperature range is reached, the battery charger automatically switches to rapid charging. When the battery is not within the allowable temperature range, the red battery LED lights up when inserting the bat- tery into the battery charger. No charging procedure possible If a different malfunction of the charging procedure is pre- sent, this will be indicated through flashing of the red charge control LED. The charging procedure cannot be started and the battery cannot be charged (see section “Troubleshooting”). Charging Advice With continuous or several repetitive charging cycles without interruption, the charger can warm up. This is not meaningful and does not indicate a technical defect of the battery charg- er. A significantly reduced working period after charging indi- cates that the battery is used and must be replaced. Observe the notes for disposal. Battery Cooling (Active Air Cooling) The fan control integrated in the battery charger controls the temperature of the inserted battery. When the battery tem- perature is above 30 °C, a fan cools down the battery to the optimal charging temperature. The switched-on fan produces a fan noise. The battery temperature is within the optimal charging tem- perature range when the fan is not running. Another reason AL 3640 CV Professional AL 3620 CV Professional AL 3640 CV Professional AL 3620 CV Professional AL 3640 CV Professional AL 3620 CV Professional AL 3640 CV Professional AL 3620 CV Professional OBJ_BUCH-1584-004.book Page 15 Tuesday, April 16, 2013 11:34 AM16 | English F 016 L70 847 | (16.4.13) Bosch Power Tools for a non working fan might be that it is defective. In this case, the charging time of the battery might be extended. Working Advice Battery Charge-control Indication The battery is equipped with a charge-control indicator which indicates its charge condition. The charge-control indi- cator consists of 3 green LEDs. Press the button to actuate the charge-control indicator . Af- ter approx. 5 seconds, the charge-control indicator goes out automatically. The charge condition can also be checked when the battery is removed. When no LED lights up after actuating the button , the battery is defective and must be replaced. For safety reasons, the charge condition of the battery can only be checked when the garden product is at a standstill. During the charging procedure, the three green LEDs light up one after the other and briefly go out. The battery is fully charged when the three green LEDs light up continuously. The three LEDs go out again approx. 5 minutes after the battery has been fully charged. Temperature Control Indicator The red LED signals that the battery or the electronics of the garden product (with battery inserted) are not within the op- timum temperature range. When this occurs the garden prod- uct will not operate or not at full capacity. Temperature Control of the Battery The red LED flashes when pushing button or pressing the On/Off switch (when the battery is inserted): The battery is not wihin the temperature range for operation of –10 °C to +60 °C. The battery switches off at a temperature above 70 °C until the optimum temperature range is reached again. Temperature Control of the Garden Product Elec- tronics The red LED lights up continuously when pressing the On/Off switch: The temperature of the garden product elec- tronics is below 5 °C or above 75 °C. At a temperature above 90 °C, the electronics of the garden product switch off until the temperature is within the allowa- ble temperature range again. Area of Cut (Battery Duration) The area of cut (battery duration) depends on lawn condi- tions, grass density, mositure content, grass length and height of cut. Switching the machine on and off frequently during cutting will also reduce the area of cut (battery duration). To improve the area of cut (battery duration) it is recommend- ed to cut more frequently, raise the cutting height and walk at a normal pace. The example below shows impact of conditions against run time, for one battery. To increase the run time an additional battery or higher capac- ity battery (Ah) can be purchased from an authorised custom- er service agent for Bosch garden products. LED Indicators Battery Capacity Continuous lighting of 3 green LEDs ≥ 2/3 Continuous lighting of 2 green LEDs ≥ 1/3 Continuous lighting of 1 green LED ≤ 1/3 Flashing of 1 green LED Reserve Cutting Conditions Very light, dry grass Light, dry grass Area of cut (Rotak 32 LI) up to 150 m

Area of cut (Rotak 32 LI High Power) up to 300 m

6cm4cm 8cm4cm OBJ_BUCH-1584-004.book Page 16 Tuesday, April 16, 2013 11:34 AMEnglish | 17 Bosch Power Tools F 016 L70 847 | (16.4.13) Troubleshooting STOP Problem Possible Cause Corrective Action Machine fails to oper- ate Possible clogging Remove the isolator key: Check underneath the garden product and clear out as necessary (always wear gardening gloves) Battery not fully charged Battery Charging Battery not inserted (properly) Inserting the battery Grass too long Increase height of cut and tilt garden product to re- duce starting load Motor protector has activated Allow motor to cool and increase height of cut Battery too hot/cold Allow to cool/warm Isolator key not inserted correctly/fully Fit correctly There is a short delay in the motor starting after en- gaging the On/Off switch Hold On/Off switch for 1 – 3 s to start motor Motor starts and stops immediately Battery not fully charged Battery Charging Isolator key not inserted correctly/fully Fit correctly Battery not inserted (properly) Inserting the battery Battery too hot/cold Allow to cool/warm Increase height of cut Machine functions intermittently Internal wiring of garden product damaged Contact Service Agent Motor protector has activated Allow motor to cool and increase height of cut Garden product leaves ragged finish and/or Motor labours Height of cut too low Increase height of cut Cutting blade blunt Replace the blade Possible clogging Check underneath the garden product and clear out as necessary (always wear gardening gloves) Blade fitted upside down Refit blade correctly Area of cut (battery duration) not large enough Height of cut too low Increase height of cut and walk slower Grass too high Increase height of cut and walk slower Grass wet or damp Wait until grass is dry and walk slower Grass is dense Increase height of cut, walk slower and cut more frequently An additional battery can be purchased from an au- thorised customer service agent for Bosch garden products Contact Service Agent Cutting blade not ro- tating while garden product switched on Cutting blade obstructed Switch off garden product Clear obstruction (always wear gardening gloves) Blade nut/bolt loose Tighten blade nut/bolt (17 Nm) Excessive vibra- tions/noise Blade nut/bolt loose Tighten blade nut/bolt (17 Nm) Cutting blade damaged Replace the blade No charging procedure possible Battery contacts contaminated Clean the battery contacts (e.g. by inserting and removing the battery several times) or replace the battery The battery is defective, due to a disconnection in the battery (individual cells) Replace the battery OBJ_BUCH-1584-004.book Page 17 Tuesday, April 16, 2013 11:34 AM18 | English F 016 L70 847 | (16.4.13) Bosch Power Tools Maintenance and Service Battery Maintenance Warning! Switch off, remove the isolator key, battery and grassbox before adjusting or cleaning. Always wear gardening gloves when handling or work- ing near the sharp blades. Use the following procedures to enable optimum usage of the battery: – Protect the battery against moisture and water. – Store the battery only within a temperature range between 0 °C and 50 °C. As an example, do not leave the battery in the car in summer. – Do not leave the battery in the product in direct sunlight. – The ideal storage condition for the battery is 5 °C. – Occasionally clean the venting slots of the battery using a soft, clean and dry brush. A significantly reduced working period after charging indi- cates that the battery is used and must be replaced. After-sales Service and Application Service www.bosch-garden.com In all correspondence and spare parts orders, please always include the 10-digit article number given on the type plate of the garden product. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: (0844) 7360109 Fax: (0844) 7360146 E-Mail: boschservicecentre@bosch.com Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: (01) 4666700 Fax: (01) 4666888 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au Republic of South Africa Customer service Hotline: (011) 6519600 Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: (011) 4939375 Fax: (011) 4930126 E-Mail: bsctools@icon.co.za KZN – BSC Service Centre Unit E, Almar Centre 143 Crompton Street Pinetown Tel.: (031) 7012120 Fax: (031) 7012446 E-Mail: bsc.dur@za.bosch.com Western Cape – BSC Service Centre Democracy Way, Prosperity Park Milnerton Tel.: (021) 5512577 Fax: (021) 5513223 E-Mail: bsc@zsd.co.za Bosch Headquarters Midrand, Gauteng Tel.: (011) 6519600 Fax: (011) 6519880 E-Mail: rbsa-hq.pts@za.bosch.com Transport The contained lithium ion batteries are subject to the Danger- ous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e. g.: air transport or forwarding agency), special requirements on packaging and The charge control LEDs and respectively, do not light up after in- serting the mains plug into the socket Mains plug of battery charger not plugged in (prop- erly) Insert mains plug (fully) into the socket outlet Socket outlet, mains cable or battery charger de- fective Check the mains voltage and if necessary, have the battery charger checked by an authorized custom- er service station for Bosch power tools Problem Possible Cause Corrective Action OBJ_BUCH-1584-004.book Page 18 Tuesday, April 16, 2013 11:34 AMFrançais | 19 Bosch Power Tools F 016 L70 847 | (16.4.13) labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is re- quired. Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regula- tions. Disposal Do not dispose of garden products, battery chargers and bat- teries/rechargeable batteries into household waste! Only for EC countries: According to the European law 2012/19/EU, electrical and electronic equipments that are no longer usable, and according to the European law 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner. Batteries no longer suitable for use can be directly returned at: Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: (0844) 7360109 Fax: (0844) 7360146 E-Mail: boschservicecentre@bosch.com Battery packs/batteries: Li-Ion: Please observe the instructions in section “Transport”. Subject to change without notice. Français Avertissements de sécurité Attention ! Lisez avec attention toutes les instructions sui- vantes. Familiarisez-vous avec les éléments de com- mande et l’utilisation appropriée de l’outil de jardin. Conservez les instructions d’utilisation pour vous y repor- ter ultérieurement. Explication des symboles se trouvant sur l’outil de jardin Indications générales sur d’éventuels dangers. Lisez soigneusement ces instructions d’utilisa- tion. Faites attention à ce que les personnes se trou- vant à proximité ne soient pas blessées par des projections provenant de la machine.

Bosch Lawn and Garden Ltd., PT-LG/ENS4, Stowmarket, Suffolk IP14 1EY, England Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

(Active Air Cooling)

(Active Air Cooling)