HWF 1300 - Water pump AL-KO - Free user manual and instructions

USER MANUAL HWF 1300 AL-KO

Exterior view of a modern industrial pump with visible branding (no text or symbols on the device itself)

Exterior view of a modern industrial engine with visible cooling unit and control panel (no text or symbols)

D GB F I e NI DK S FIN oZ SK H PI ruS ua SIO Hr tr P

INFORMATION I maNuaIS I SerVice

HW F 1000

HW F 1300 INOX

HW F 1400 INOX

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14

B 15 16 17 18 19 20

C 14 25 21 22 23 24 26 12 25

	HW F 1000Art. Nr. 112 443	HW F 1300 INOXArt. Nr. 112 444	HW F 1400 INOXArt. Nr. 112 442
	1000 W 1300 W	1400 W
	230 V AC, 50 Hz 230	V AC, 50 Hz 230 V AC,	50 Hz
	X4	X4	X4
	81 dB (A) 83 dB (A)	73 dB (A)
	9 m 9 m 7 m
	48 m/4,8 bar 50 m/5	bar 60 m/6 bar
	4000 l/h 5000 l/h	6000 l/h
	35 °C 35 °C 35 °C
	2,0/3,5 bar 2,0/4,0	bar 2,0/4,2 bar
	1	1	5
	1"	1"	1"
	20 l	20 l	20 l
	17 kg netto	18 kg netto	19,5 kg netto

Einleitung

Please read the operating instructions carefully before you use the domestic water system to prevent accidents and ensure the trouble-free operation of the system. Make sure you keep the instructions at hand for quick reference. If you resell your pump or give it to another user, please include these instructions in the sale or the gift. The following symbols are used in the instructions:

DANGER

This symbol draws your attention to work processes or operating procedures that have to be carefully observed in order to prevent serious injury to the user or another person.

CAUTION

This symbol draws your attention to information you need to ensure that your system is not damaged due to improper or careless use.

PLEASE NOTE

The information symbol draws your attention to essential technical requirements.

For your safety

The domestic water system may only be connected to an electrical device which is compliant with DIN/VDE 0100, Parts 737, 738 and 702 (swimming pools). Make sure that fuse protection in the form of a 10 A automatic cut-out and a fault current guard circuit with a nominal fault current of 10/30 mA is installed.

The supply voltage and current specified on the type plate must be identical with the voltage and current of your electrical system.

If you need to connect your domestic water system to an extension cord, make sure that the cable is 3 × 1.5 mm^2 , which it corresponds to type H07RN-F and is compliant with DIN 57282/57245. The connector must be splash-proof. Cable drums must be completely unwound.

Please make sure that the system is not operated by anyone

- who has not read or does not fully understand the operating instructions or

– is under the age of 16.

The domestic water system may not be used for any other than its designated use. Before putting the system into operation, make sure that

- the pump, reservoir, the electric cable and the plug are not worn or damaged.

Do not operate the system if it is damaged. Necessary repairs must be carried out in a qualified AL-KO service centre.

Never use the electric cable to lift, carry or attach the system to another object. Do not pull on the cable when unplugging the system.

Make sure that the system is unplugged before beginning any maintenance, repair or cleaning work. In the event of a malfunction, immediately unplug the system. Make sure that the plug does not get wet.

Do not attempt to make any changes or modifications to the device by yourself. You may endanger your life or invalidate the warranty.

Risk of injury due to hot water!

The water in the pump can heat up significantly, during longer periods of operation (>10 min) against closed outlet side.

This hazard can occur due to:

• side under compression closed
• water shortage in the suction line
• improper installation
• faulty pressure switch

In this case:

• isolate the pump from the mains
• allow the pump and water to cool down
• check water level on inlet side
• check lines for tightness
• check installation
• check pressure switch
• only restart pump after rectifying the cause of the fault

Designated use

The domestic water system is designed for home use in your house or garden. Please observe the technical data given in the instructions before putting the system into operation. Your domestic water system has been designed for use in the following applications:

• irrigation and watering, e.g. of your lawn or flower and vegetable gardens,
  – domestic water supply,
  – increasing pressure in the domestic water supply.

Please observe the regulations issued by your local water works. If necessary, ask a plumber. The system is designed to pump only the following liquids:

- clear water,

- rain water.

Prohibited use

Your domestic water system is not intended for permanent operation.

The system may not be used to pump the following liquids:

• saltwater,
  – beverages or liquid foods,
  – corrosives or chemicals,
• acids or combustible, explosive or gas-forming liquids,
  – liquids with a temperature above 35^ C,
• sandy water or water containing abrasives.

Description of the system

Domestic water system/accessories (Figs. A, B)

1 pump housing
2 filler screw
3 pump outlet/pressure hose connection
4 motor housing
5 valve
6 reservoir
7 pressure gauge
8 connection cable
9 draining screw (pump chamber)
10 pressure switch pump
11 compensation hose
12 draining screw (filter chamber)
13 pump inlet/suction hose connection
14 transparent filter cover
15 angular nipple
16 flat seal
17 connection nipple

18 round seal ring
19 pressure hose (accessory)
20 AL-KO suction fitting (accessory)
21 seals for filter
22 filter
23 non-return valve
24 seal
25 round seal ring (transparent cover filter chamber)
26 flat seal

Scope of supply

Your domestic water system comes equipped with a pressure switch, a pressure gauge and an electric cable with an earthing-contact type plug. A filter key (see Fig. C) is part of the scope of supply.

The accessory is not part of the scope of supply.

Function

The domestic water system works automatically. The pump automatically switches on or off depending on the pressure set (see technical data). The system sucks the liquid to be pumped through the pump inlet (13) and lets it out into the reservoir (6). Upon reaching the set cut-out pressure (reservoir is full), the system automatically switches off.

As soon as the pressure falls to below 2,0 bar (water is drained from the reservoir), the system automatically switches back on and continues pumping the liquid until either the reservoir is full or any draining process running has been completed and the reservoir is full.

Thermal protection

Your domestic water system is equipped with a thermal protection switch, which switches the pump off if it overheats. The pump will remain off until it has cooled down. After about 15 - 20 minutes, the pump will automatically switch on.

Setting up and operating the system

Before putting your domestic water system into operation, check the inlet pressure at the diaphragm which can be read out from the valve (5) on the reservoir. Make sure that the pressure is approx. 1.5 bar and correct if required (see Checking the Inlet Pressure).

- Place the device onto a hard, flat surface so that it cannot tip over and so that it will not be near the flow of water.

- Make sure that the device is protected from rain and any direct exposure to water.

When attaching the suction and pressure hoses, make sure that they do not exert a tension on the device. We recommend the use of flexible hoses at the pump inlet (13) and outlet (3). If you have any questions, ask your retailer.

When operating the system (automatic operation), take appropriate measures to ensure that damage due to flooding cannot occur if the system should malfunction. This can be ensured, for instance, by installing an alarm system or a reserve pump.

Attaching the suction hose

Choose a hose which is long enough so that the device will not suck in air and run dry. The hose should be at least 30cm under the surface of the liquid to be pumped while the pump is in operation.

- Attach the suction hose. Make sure to screw it in tightly, but take care not to damage the threads.

If the liquid to be pumped is deeper than 4 m, you should use a suction hose which is larger than 1" in diameter for the best performance. We recommend our AL-KO suction set (14), which consists of a suction hose, strainer and non-return valve. The suction set is available at your local retailer's.

- When laying the suction hose, make sure that it is lower than the system.

If the suction hose is laid so that it is higher than the device, bubbles will be- come trapped in the line and the pump will suck air.

Attaching the pressure hose

• Screw the connection nipple (17) with the round seal ring (18) in the pump outlet (3).
• Screw the angular nipple (15) with the flat seal (16) on the connection nipple (17) and rotate the angular nipple in the desired direction.
• Attach the pressure hose. Make sure to screw it in tightly, but take care not to damage the threads.

Filling the pump

Before putting your domestic water system into operation, you must fill the pump chamber with water until it overflows to achieve full suction power. Do not operate the pump while it is dry because this will cause serious damage to the pump.

• Remove the filler screw (2).
• Pour water into the opening until the chamber of the pump (12) is full.
• Replace the filler screw (2) and tighten it.

Switching on the system

• Open the pressure line (open valve, sprayer, tap, etc.).
• Plug the electric cable into the socket. The pump will automatically begin to run.
• As soon as the flow of water is cleared of air bubbles trapped in the line, close the pressure line. When the pressure has fallen and the reservoir is full, the pump will automatically switch off. Your domestic water system is now ready for operation.

Switching off the system

- Switch the system off by unplugging the electric cable from the socket.

Maintenance and Cleaning

Before beginning any maintenance or cleaning work, make sure that the device has been unplugged and take precautions to ensure that it cannot be switched on during work!

Cleaning the system

If you have used your domestic water system to pump chlorine water (swimming pool water) or liquids which leave a residue, flush your pump out with clear water after use.

Cleaning the filter

• Remove the screw plug (12) from the drainage opening, empty the filter chamber and close the drainage opening again
• Unscrew the filter cover (14) with the help of the filter spanner.
• Remove the filter (22) from the pump head and clean it under flowing water.

- Prior to installing the filter, check the two seals (21) on the filter and the seal (16) for damage, if necessary renew.

The seal (25) must be correctly inserted in the seal seat on the pump head (see Detail in Fig. C). If necessary lightly grease the seal with non-acidic fat.

- Install the filter, screw on filter cover and tighten firmly with the hand using filter spanner.

Removing and mounting of non-return valve, cleaning

• Remove the filter (see Section "cleaning the filter").
• Unscrew the non-return valve (23) and clean it under flowing water.
• Renew seal (24) if necessary.
  • Install the non-return valve.
  • Install the filter and filter cover.

Frost protection

Your domestic water system is susceptible to low temperatures. Make sure to empty the device of residual liquid (hoses, pump and reservoir) and store it so that it is protected from frost.

• Empty the suction and pressure hoses.
- Remove the draining screws (9) and (12) drain all water from the pump chamber. The water contained in the reservoir will be pressed out by the air bellows.
- Replace the draining screws and store the device so that it is protected from frost.

Setting the pressure switch

The cut-in and cut-out pressures at which the sys- tem starts and stops operating have been set in the factory (see technical data). However, if desired, you can adjust the setting as desired at the pressure switch (10).

Settings on the pushbutton switch and on the electrical part of the house water plant may be performed only by the responsible customer service.

Checking the inlet pressure

• Unplug the electric cable from the socket.
• Open the pressure line and drain the water off until the pump is completely empty.
• Check the inlet pressure at the diaphragm (5).
• The pressure should be approx. 1.5 bar. Correct the pressure if needed.
• Put the domestic water system into operation as set out in the instructions.

Disposal

Do not dispose of worn-out units through the household garbage!

RL 2002/96 EG

The appliance, its packaging and accessories are all produced from recyclable materials and must be disposed of accordingly.

Malfunctions

Before you attempt to remedy any malfunction of your domestic water system, pull the plug to prevent injury or death due to electrocution!

What is wrong? What is the possible reason?		What to do:
Motor does not run.	Thermal switch has switched off.	Wait until the thermal switch has automatically switched the pump on again. Check the temperature of the liquid. Have the pump checked.
No power. Have the power supply checked by a qualified electrician.
System runs but does not pump out liquid.	Suction hose is not immersed in the liquid to be pumped.	Make sure that the suction hose is at least 30 cm beneath the surface.
	Suction hose is blocked. DANGER!	Risk of injury due to hot water!Clear blockage in suction hose.
	Pressure line is blocked. DANGER!	Risk of injury due to hot water!Clear blockage in pressure line.
	Suction height is too great. Lower suction height. Pump sucks air Check all connection hoses and filter cover for tightness.
	Pump is dry. Fill the pump with water.
System is only pumping out liquid very slowly or weakly.	Suction hose is blocked. Clear the blockage.
	Suction height is too great. Lower suction height.
	Pressure hose diameter is too small.	Attach a pressure hose with a larger diameter.
	Pumping height is too great. Lower pumping height.
Pump does not run reliably.	Air pressure in reservoir is too low.	Check the air pressure in the reservoir at the valve (5) and correct to about 1.5 bar if necessary.
Pump fails to switch off automatically	Water shortage inlet side, Pump sucks in air	Unplug the pump, allow to cool down if necessary

If you are unable to remedy a malfunction, please call the AL-KO service centre nearest you.

Introduction

Antonio De Filippo, Managing Director

Garantie

EC declaration of conformity

We hereby declare that this product, in the form in which it is marketed, meets the requirements of the harmonised EU guidelines, EU safety standards, and the product-specific standards.

Product

Domestic water system

Serial number

G3043045

Manufacturer

AL-KO Geräte GmbH

Ichenhauser Str. 14

89359 KOETZ

DEUTSCHLAND

Executive Officer

Anton Eberle

Ichenhauser Str. 14

89359 KOETZ

DEUTSCHLAND

Model

HW F 1000

HW F 1300 INOX

HW F 1400 INOX

EU directives

2006/95/EG

2004/108/EG

2000/14/EG (13)

Harmonised standards

EN 60335-1; VDE 0700-1:2007-02

EN 60335-2-41; VDE 0700-41:2004-12

EN 60335-2-41/A2; VDE 0700-41/A2:2009-02

EN 55014-1; VDE 0875-14-1:2007-06

EN 55014-1/A1; VDE 0875-14-1/A1:2008-12

EN 55014-2; VDE 0875-14-2:2009-06

EN 61000-3-2; VDE 0838-2:2006-10

EN 61000-3-2/A1; VDE 0838-2/A1:2007-05

EN 61000-3-2/A7; VDE0838-2/A7:2007-06

EN 61000-3-2/A4; VDE 0838-2/A4:2007-06

EN 61000-3-3; VDE 0838-3:2009-06

Sound power level

measured / guaranteed

HW F 1000 78/81 dB(A)

HW F 1300 INOX 82/83 dB(A)

HW F 1400 INOX 72/73 dB(A)

Conformity evaluation

2000 /14/EG

Appendix V

Kötz, 2010-08-30

Antonio De Filippo, Managing Director

Warranty

If any material or manufacturing defects are found during the statutory customer protection period, we will either repair or replace the equipment, whichever we consider the more appropriate. This statutory period may vary according to the legislation in force in the country where the equipment was purchased.

Our warranty is valid only if: The warranty is no longer valid if:

■ The equipment has been used properly

■ The operating instructions have been followed

■ Genuine replacement parts have been used

■ The equipment has been tampered with

■ Technical modifications have been made

The trimmer was not used for its intended purpose (for example, used for commercial or communal applications)

The following are not covered by warranty:

■ Paint damage due to normal wear
■ Wear parts identified by a border XXXXX(X) on the spare parts list

Combustion motors – these are covered by a separate warranty from the manufacturer concerned

To make a claim under warranty, please take this statement of warranty and proof of purchase to the nearest authorised customer service centre. This warranty does not affect the usual statutory rights of the customer relative to the seller.

Antonio De Filippo, Managing Director

Garantie

Antonio De Filippo, Managing Director

Garanzia

Antonio De Filippo, Managing Director

Garantía

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Garantie

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Garanti

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Garanti

Antonio De Filippo, Managing Director

Takuu

Antonio De Filippo, Managing Director

Záruka

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Záruka

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Garancia

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Gwarancja

Antonio De Filippo, Managing Director

Гарантия

Antonio De Filippo, Managing Director

Гарантія

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Garancija

Antonio De Filippo, Managing Director

Jamstvo

Eventualne greške na materijalu ili greške pri proizvodnji koje se pojave na uređaju otklanjamo za vrijeme zakonskog jamstvenog roka za zahtjeve u slučaju nedostatak po našem izboru u vidu popravke ili zamjenske isporuke. Jamstveni rok određuje se prema zakonu zemlje u kojoj je uređaj kupljen.

Naše jamstvo vrijedi samo u slučaju: Pravo na jamstvo gubi se u slučaju:

Antonio De Filippo, Managing Director

Garanti

Antonio De Filippo, Managing Director

Garantia

Country Company Telephone Fax

A	AL-KO Kober Ges.m.b.H.	(+43) 3578/2515227	(+43) 3578/251538
AUS	AL-KO International PTY. LTD	(+61) 3/9767-3700	(+61) 3/9767-3799
B/L	Eurogarden NV	(+32) 16/805427	(+32) 16/805425
BG	Valerii S&M Group SJ	([phone]	([phone]
CH	AL-KO Kober AG	(+41) 56/4183150	(+41) 56/4183160
CZ	AL-KO Kober Spol.sr.o.	(+420) 382/210381	(+420) 382/212782
D	AL-KO Geräte GmbH	(+49) 8221/203-0	(+49) 8221/203-138
DK	AL-KO Ginge A/S	([phone]	([phone]
EST/LT/LV	AL-KO Kober SIA	([phone]	([phone]
F	AL-KO S.A.S.	(+33) 3/85-763540	(+33) 3/85-763588
GB	Rochford Garden Machinery Ltd.	(+44) 1963/828050	(+44) 1963/828052
H	AL-KO KFT	(+36) 29/537050	(+36) 29/537051
HR	Brun.ko.-prom d.o.o.	([phone]	([phone]
I	AL-KO Kober GmbH / SRL	(+39) 039/9329311	(+39) 039/9329390
IN	AGRO-COMMERCIAL	([phone]	([phone]
IQ	Gulistan Com	([phone]
IRL	Cyril Johnston & Co. Ltd.	([phone]	([phone]
LY	ASHOFAN FOR AGRICULT. ACC.	([phone]	([phone]
MA	BADRA Sarl	([phone]	([phone]
MK	Techno Geneks	([phone]	([phone]
N	AL-KO GINGE A/S	([phone]	([phone]
NL	O.DE LEEUW GROENTECHNIEK	(+31) 38/444 6160	(+31) 38/444 6358
PL	AL-KO Kober z.o.o.	(+48) 61/816 1925	(+48) 61/816 1980
RO	OMNITECH Technology SRL	([phone]	([phone]
RUS	OOO AL-KO Kober	(+7) 499/168 8718	(+7) 499/96600-00
RUS	AL-KO St. Petersburg GmbH	(+7) 812/4461075	(+7) 812/4461075
S	AL-KO Ginge Svenska AB	(+46) (0) 31573580	(+46) (0) 31575620
SK	AL-KO Kober Slovakia Spol.s.r.o.	(+421) 2/45994112	(+421) 2/45648117
SLO	DARKO OPARA S.P.	([phone]	([phone]
SRB	Agromarket doo	(+381) 34/300765	(+381) 34/354327
TR	ZIMAS A.S.	([phone]	([phone]
UA	TOV AL-KO Kober	(+380) 44/4923396	(+380) 44/4923397