DAP 90 - Welding machine Weller - Free user manual and instructions

USER MANUAL DAP 90 Weller

GB English Safety information | Soldering | Specied Conditions Of Use | User groups | Care and maintenance | Warranty | Technical Data | Temperature performance | Symbols

DEUTSCH11 Read these instructions and the safety guidelines carefully before starting up the unit and starting work. Failure to observe the safety regulations results in a risk to life and limb. Keep these instructions in a place that is accessible to all users. Please adhere to the operating instructions of the connected devices. Safety information This appliance can be used by children aged from 16 years and above and persons with reduced physical, sensory or mental capabilities or lack of experi- ence and knowledge if they have been given supervision or instruction concer- ning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appli- ance. Cleaning and user maintenance shall not be made by children without super

vision. Keep other persons well away from your workplace. The work area is out of bounds for children and unauthorised persons. Never allow other persons to touch the soldering tool or cable. WARNING Electrical shock Protect yourself against electric shocks. The handles on soldering tools with an antistatic design are conductive.

• Avoid touching earthed objects such as pipes, heaters, cookers and refrigerators.

• Do not use the soldering tool in a damp or wet environment.

• Never work on voltage-carrying parts. WARNING Risk of burns The soldering tip becomes very hot during soldering work. There is a risk of burns from touching the tips. After the soldering process, the soldering tool and the workpiece holder are still hot.

• Always place the soldering tool in the safety rest while not in use. Make sure the safety holder is stable.

• Do not touch the hot soldering tips and keep them away from inammable objects..

• Only replace solder tips when cold Risk of burning through liquid solder. Protect yourself against solder splashes.

• Wear appropriate protective clothing to protect yourself against burns. Protect your eyes by wearing eye protectors.

• When working with adhesives, special attention must be paid to the warning information provided by the adhesive manufacturer. WARNING Fire hazard Covering the soldering iron or the safety holder poses a re hazard. Always keep objects well away from the soldering iron and safety holder.

• Always keep objects well away from the soldering iron and safety holder.

• Keep all combustible objects, liquids or gases well away from the hot soldering tool. Store your soldering tool in a safe place. When not in use, units and tools should be stored in a dry, high or locked area out of the reach of children. Make sure that unused soldering tools are free of voltage and de-pressurised. Do not use the cable for purposes other than those for which it is intended. Never carry the unit by the cable. Do not use the cable to pull the plug out of the socket. Protect the cable against heat, oil and sharp edges. Be alert. Pay attention to what you are doing. Be smart when using the unit. Do not use the soldering tool if you are having difculty concentrating. Avoid abnormal posture. Arrange your work station in an ergonomically correct way. Avoid bad posture when using the unit, as this can lead to postural problems. The soldering tool must be operated only in perfect technical working order. Safety devices must not be deactivated.

ENGLISH Faults and defects must be repaired immediately. Before using the unit / tool, safety devices must be carefully checked to make sure that they are functioning properly and in the manner intended. Check that moving parts are func- tioning properly and are not sticking, and whether parts are damaged. All parts must be correctly tted and must satisfy all the requirements necessary to guarantee troublefree operation of the unit. Use the correct tool. Use only accessories or auxiliary de- vices which are included in the list of accessories or appro- ved for use by the manufacturer. Use WELLER accessories or auxiliary devices on original WELLER equipment only. The use of other tools and other accessories can cause injury. Secure the tool. Use clamping xtures to hold the workpiece. Use a solder fume extraction unit. If appliances for connecting solder fume extraction units are available, ensure that they are connected and used properly. Soldering Please be sure to read and follow the operating instructions for your Weller Supply Unit. Use only original Weller soldering tips! Handling the soldering tips

• Coat the selective and tinnable soldering tip with solder when heating it up for the rst time. This removes oxide coatings which have formed during storage and impurities from the soldering tip.

• Make sure that the soldering tip is well coated with solder during breaks between soldering work and prior to storage of the device.

• Do not use aggressive uxing agents.

• Always make sure that the soldering tips are tted properly.

• Select as low a working temperature as possible.

• Select the largest possible soldering tip shape for the application. Rule of thumb: the soldering tip should be roughly as large as the soldering pad.

• Coat the soldering tip well with solder to ensure that there is efcient heat transfer between the soldering tip and the soldering area.

• Prior to extended breaks between soldering work, switch off the soldering system or use the Weller function to reduce the temperature when the soldering equipment is not in use.

• Coat the tip with solder prior to storage if you do not intend to use the soldering iron for an extended period of time.

• Apply solder directly to the soldering area, not to the soldering tip.

• Do not apply mechanical force to the soldering tip. Specied Conditions Of Use Use the soldering iron exclusively for the purpose indicated in the Operating Instructions of soldering and desoldering under the conditions specied here. The soldering iron may only used in combination with Weller Supply Units. This device may only be used at room temperature and indoors. Protect against moisture and direct sunlight. User groups Due to differing degrees of risk and potential hazards, sever- al work steps may only be performed by trained experts. Work step User groups Default soldering para- meters Specialist personnel with technical training Replacing electrical repla- cement parts Electricians Default maintenance intervals Safety expert Operation Filter change Non-specialists Operation Filter change Replacing electrical repla- cement parts Technical trainees under the guidance and supervi- sion of a trained expert Care and maintenance WARNING Before doing any work on the machine, pull the plug out of the socket. Leave the unit to cool down. Check all connected cables and hoses on a regular basis.. If power tools are damaged, they must be immediately removed from use. Only replace the soldering tips when they are cold. The soldering tool must be left switched off in the safety rest for at least 3 minutes until the soldering tip has cooled down. The LED status indicator must be at „OFF“. Keep the heat transfer surfaces of the soldering tip and heating element clean. The heating element must not come into contact with soldering tin. Repairs must always be referred to a Weller-trained specialist. Use original replacement parts only.13 Symbols Caution! Warning! Risk of burns Read the operating instructions! CE mark of conformity British Conformity Mark Disposal Do not dispose of electric tools together with household waste material! In observance of Eu- ropean Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environ- mentally compatible recycling facility. Disposal - UK Do not dispose of electric tools together with household waste material! In observance of Bri- tish Directive 2013 No. 3113 on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environ- mentally compatible recycling facility. Warranty Claims by the buyer for physical defects are time-barred after a period of one year from delivery to the buyer. This does not apply to claims by the buyer for indemnication in accordance with §§ 478, 479 BGB (German Federal Law Gazette). We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty has been furnished by use in writing and using the term „Warranty“. The warranty shall be void if damage is due to improper use and if the device has been tampered with by unauthorised persons. For more information please visit www.weller-tools.com. Technical Data Soldering iron WTP 90 Temperature range (°C / °F) 50-450 / 150-850 Power consumption (W)

Mains supply voltage (V AC)

Heat-up time (50°C to 350°C) (120°F to 660°F) (s)

Tip top condition XNT, XH Supply unit WT 1, WT 1H Subject to technical alterations and amendments. Temperature performance The soldering tool has an internal usage sensor which can be used to set an automatic switch-off function (Stand-by). The settings can be found in the station’s operating instruc- tions.