POWX1800 - Saw PowerPlus - Free user manual and instructions

USER MANUAL POWX1800 PowerPlus

8.3 Replace the rubber treads on the saw band rollers (Fig. A,C & P)....................... 9

Copyright © 2022 VARO P a g e | 3 www.varo.com BANDSAW 350W POWX1800 1 INTENDED USE This machine is designed for the longitudinal cut and lateral cutting of wood and similar materials. It is not designed for commercial use. WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions. 2 DESCRIPTION

8. Top saw band roller

9. Bottom saw band roller

• Remove all packing materials

• Remove remaining packaging and transit supports (if existing)

• Check the completeness of the packing content

• Check the appliance, the power cord, the power plug and all accessories for transportation damages.

• Keep the packaging materials as far as possible till the end of the warranty period. Dispose it into your local waste disposal system afterwards. WARNING Packing materials are no toys! Children must not play with plastic bags! Danger of suffocation! 1x bandsaw 350W 1x work table 1x parallel guide 1x miter gauge 1x table lock knob 1x washer (8mm) 2x hex key (2 + 4 mm) 1x wrench (8*10mm) 1x push stick 1x M5x24 1x instruction manual When parts are missing or damaged, please contact your dealer.POWX1800 EN Copyright © 2022 VARO P a g e | 4 www.varo.com 4 SYMBOLS In this manual and/or on the machine the following symbols are used:

Read manual before use

In accordance with essential requirements of the European directive(s)

Electrical products must not be disposed with the domestic waste.

5 GENERAL POWER TOOL SAFETY WARNINGS

• Read all safety warnings and all instructions. Failure to follow all warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

• Keep work area clean and well lit. Cluttered and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

5.2 Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

• Always check that the power supply corresponds to the voltage on the rating plate.POWX1800 EN Copyright © 2022 VARO P a g e | 5 www.varo.com

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used whenever conditions require will reduce personal injuries.

• Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

5.4 Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or sticking of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to stick and are easier to control.

• Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could lead to a hazardous situation.

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.POWX1800 EN Copyright © 2022 VARO P a g e | 6 www.varo.com 6 ASSEMBLY Important. Pull the mains plug before starting any servicing, adjustment and assembly work.

6.1 Mounting the work table (Fig. D,E & F)

• Remove the M6x24 hex bolt (a), washer and wingnut from the work table assembly.

• Slide the work table (5) onto the band saw, making sure that the blade stays within the slot (b) in the table.

• Make sure the angle pointer (c) is loosened and pointing down so it doesn’t interfere during the mounting procedure.

• Pull the angle adjustment knob (d) on the back of the band saw and align the teeth on the table tilt bracket (e) into the teeth on the angle adjustment knob. Release the knob (d).

• The table bracket slot (f) should fit over the 2 supporting studs (g).

• Assemble the flat washer and table lock knob (h) into the table bracket.

• Turn the table lock knob (h) to tighten the table assembly to the saw’s frame.

• NOTE : If the work table isn’t perfectly level at the 0° setting, use the table adjustment bolt (i) located under the work table to correct the table level. You must remove the plate (j) (Fig. G) via loosening the two screws (k) with the screwdriver when tilting the work table up to 45 degree. If not, the frame (l) will interfere with the working table.

Important : Always wear safety gloves when working on the saw band. Attention ! Before performing any work on the equipment, pull the power plug. NOTE: The upper blade guard (15) (Fig. A & H) can be opened for easier access to the blade and bearing / side guides.

7.1 Tensioning the saw band (Fig. A,B,H & I)

• Important. If the machine is at a standstill for a lengthy period of time, the tension in the saw band (7) must be released.

• It is therefore important that you check the saw band tension before switching on the machine.

• Loosen the saw band guard lock knob (18) (Fig. B) located on the back of the saw.

• Raise the saw band guard (15) to the top by turning the blade guard adjustment knob (20) counter-clockwise.

• Lock the saw band guard (15) by turning the blade guard lock knob (18) (Fig. B) clockwise.

• Check the tension by tapping with a finger against the side of the blade halfway between the table and the upper guide.

• The blade should not flex more than 2 mm.

• Lift up and turn the tension lever (19) clockwise to increase the blade tension or counter clockwise to decrease tension.

• Check and adjust the tension as necessary to make sure the blade is properly tensioned.POWX1800 EN Copyright © 2022 VARO P a g e | 7 www.varo.com

7.2 Saw band tracking (Fig. A,J & K)

• Before initial cutting and after every blade change, check and adjust blade tracking so that the blade runs on the centre of the wheels.

• Turn off the band saw and unplug it from the power supply. Make sure that the blade is not moving, then open both the upper and lower wheel covers (13 & 14).

• Carefully rotate the upper wheel (8) manually for at least three rotations (making sure not to touch the blade) and watch the blade travel.

• If the blade is veering off to either side of the wheel, follow the next step to adjust blade tracking.

• Loosen the blade tracking lock knob (a). Continue to rotate the wheel and slowly turn the blade tracking knob (b) in the desired direction until the blade is centred over the wheels.

• Turning the blade tracking knob towards you shifts the blade to the left, and turning it away from you shifts the blade to the right.

• Spin the wheel a few more turns to ensure that the blade is now running consistently in the centre of the wheel (d).

• Close and lock the covers (13 &14). NOTE: The saw has a small window (e) that allows blade tracking inspection without needing to open the covers. NOTE: Blade tracking will be more difficult with thinner blades.

7.3 Adjusting the saw band guides

Important : The support and guide bearings must be adjusted each time the saw band is changed.

7.3.1 Upper Thrust Bearing (Fig. L):

• Loosen the upper right bolt (a) using the S4 hex wrench to adjust the position of the thrust bearing (b) running along the back of the saw band.

• The bearing should be positioned 0.5 mm from the back of the saw band.

• Loosen the two grub screws (a) using the S2 hex wrench to adjust the two side guides at either side of the blade.

• The side guides (b) should be positioned 0.25 mm away from the saw band (7).

• Retighten the grub screws (a).

• Loosen the lower right bolt (c) using the S4 hex wrench.

• Move the guide block (d) to position the side guides 1 to 2 mm from the teeth of the blade (7).

• Retighten the bolt (c).

7.3.3 Lower blade bearing and side guides adjustment (Fig.A & N).

• Open the lower wheel cover (14).

• The table might need to be removed for easier access to the adjustment screws.

• The procedure is the same as adjusting the upper bearing and guides.

• Proceed in the same way as explained in paragraph 7.3.1 and 7.3.2, the bearing and side guides are exactly the same.

• The locking bolt “a” in figure L and the locking bolt “c” in figure M however need to be accessed differently via 2 holes (b) in the saw chassis directly under the work table.

• Close the lower wheel cover.POWX1800 EN Copyright © 2022 VARO P a g e | 8 www.varo.com

7.3.4 Adjusting the work table angle. (Fig. B & O)

• Loosen the table lock knob (a) located on the back of the band saw.

• Adjust the table to the desired angle using the angle adjustment knob (b) and the angle indicator (c).

• The table can be tilted 45 degrees.

• Use the angle indicator (c) and table angle scale (6) to confirm the desired angle and tighten the table lock knob (a). NOTE: The table perpendicular to the blade corresponds to a scale indication of 0°. 8 PARTS REPLACEMENT (FIG. A,B,C,D & P)

8.1 Change the saw band

Important : Always wear safety gloves when working on the saw band

• Remove the M6x24 hex bolt, spring washer, flat washer and wing nut (a) (Fig. D) from the work table assembly.

• Open the upper and lower blade covers (13 & 14). Set the upper blade guard (15) to its lowest position, minimizing the space between the bottom of the blade guard and the work table.

• Open the blade guard cover (15) by pinching the ridged surface on the bottom left of the cover and pulling it outwards (Fig. H).

• Lift up and loosen the tension knob (19) until you can remove the saw band from the machine (Fig. P).

• NOTE: Now is a good time to clean out your band saw to ensure the best performance.

• Clear out any sawdust, wood chips, etc. with a shop vacuum.

• Ensure that the wheels and rubber bands are free of sawdust and chips.

• This promotes good wheel balance and good blade tracking.

• Fit the new saw band through the guiding slots on both the left and right sides of the machine onto the upper and lower rubber bands.

• Position the saw band in the centre of the rubber bands.

• Ensure that the blade teeth are pointing down towards the table.

• Turn the blade tensioning knob (19) clockwise to put the new saw band under tension.

• Close the upper blade guide cover (15) by pushing in until it clicks in place.

• Replace the M6x24 hex bolt, spring washer, flat washer and wing nut (a) (Fig. D) onto the work table assembly.

• After every blade change, make sure to follow the instructions in chapter 7 to adjust the tracking of the saw band, the tension, and the upper and lower saw band guides.

• Proper tuning of your band saw is necessary to ensure optimum performance of the machine.

• After all adjustments and tuning are complete, close and lock the upper and lower wheel covers (13& 14).

8.2 Criteria for selecting the correct saw band.

• Narrow saw bands: Suitable for cutting tight radii.

• Wide saw bands: Suitable for long straight cuts in wood. Narrow saw bands have a tendency to follow the grain in the wood.

• Saw band teeth: Fine teeth produce a fine, but slow cut.

• Coarse teeth produce a coarse, but fast cut.

• The saw band supplied with the machine is a universal saw band.POWX1800 EN Copyright © 2022 VARO P a g e | 9 www.varo.com

8.3 Replace the rubber treads on the saw band rollers (Fig. A,C & P)

• First remove the saw band (7) as described in paragraph 8.1.

• Raise the rubber tread (a) on the top saw band roller (8) using a small screwdriver and pull it off the saw band roller.

• Proceed in the same way on the bottom saw band roller (9).

• Pull the new rubber treads (a) on to the saw band rollers (8 & 9).

• Ft the saw band (7) again as described in paragraph 8.1 and close the side covers (13 & 14).

8.4 Replace the bench insert (Fig. C & Q)

• The bench insert (a) must be replaced if it suffers wear or damage since otherwise it will pose a great risk of injury.

• Press the old bench insert (a) out of the saw bench (5) from underneath.

• Fit the new bench insert (a) into the saw bench (5) from above. 9 BEFORE OPERATION (FIG. A & C)

• Please note that the tool must be placed in a stable position on a workbench or bolted to a solid sub-frame.

• There are holes in the machine foot (1) for securing it.

• Before starting the machine, check that all covers and safety equipment are correctly fitted.

• Ensure that the saw band (7) moves freely.

• Before you switch on the tool, ensure that all the moving parts move easily and that the saw band is installed correctly.

• Before connecting the tool to the power supply, ensure that the data on the rating plate are identical to the mains data.

• Check the workpiece you intend to cut for foreign bodies such as nails or screws and remove them if necessary. 10 OPERATION Read the following operation safety procedures to avoid personal injury and or damage to the device and or workpiece.

• When working with the bandsaw always move the top saw band guide (16) as close as possible to the workpiece.

• Press the workpiece as flat as possible on to the saw bench (5) to prevent the saw band (7) from jamming.

• Guide the workpiece at a uniform feed speed so that the saw band (7) can cut through the material easily and without jamming.

• Use the parallel stop (11) or lateral stop (12) for all cuts on which they can be used.

• Always guide your workpiece from the longest side whilst sawing it.

• Always complete cuts in one operation wherever possible.

• If you have no choice but to pull back a workpiece, you must first switch off the bandsaw and wait for the saw band (7) to reach a standstill.

10.1 Dust extraction (Fig. B & Q)

• For a better dust extraction of the working surface, your machine can be connected to the ordinary vacuum cleaner for house-use.

10.2 Switch on/off (Fig. A)

• Start the bandsaw by pressing the green “I” button (4).

• Stop the bandsaw by pressing the red “0” button (4).POWX1800 EN Copyright © 2022 VARO P a g e | 10 www.varo.com

• Important. The bandsaw is fitted with a safety switch to prevent its restarting after a power failure.

10.3 Using the Mitre gauge (Fig. A & R)

• Slide the mitre gauge (12) into one of the two grooves on the work table (5)

• Undo the securing screw (a) on the mitre gauge

• Set the required angle on the scale.

• Tighten the securing screw (a) again.

10.4 Using the parallel guide (Fig. B & S)

• The parallel guide (11) is used for making straight cuts.

• Position the parallel guide (11) onto the work table with the side parallel to the blade.

• Adjust the distance of the parallel guide (11) to the blade depending on the length you would like to cut.

• Lock it in place by pushing down on the fence lock handle (a).

• Make sure the fence is locked down before operation.

10.5 Making angled cuts (Fig. A,B & T)

• The saw bench (5) can be angled from 0° to 45° to the outside for making angled cuts.

• See paragraph 7.3.4 on how to adjust the work table angle. Important : To secure workpieces whose size allows it, to prevent them from sliding away, the parallel guide (11) must always be fitted on the outside right of the saw bench (5) for making angled cuts.

• If the workpiece size allows it, fit the parallel guide (11) on the outside right of the saw bench (5).

• Lower the saw band guide (16) as far as possible on to the workpiece.

• Switch on the bandsaw.

• Press the workpiece against the parallel guide (11) with your left hand.

• Press the workpiece flat on to the saw bench (5) with your other hand.

• Now Slide the workpiece against the saw band (7) at a uniform feed speed. Important : After you have completed all the adjustments, it is advisable to carry out a test cut to ensure that all the dimensions you have set are correct.

10.6 Making longitudinal cuts (Fig. A,B & U)

• Cut a workpiece longitudinally.

• If possible fit the parallel guide (11) to the lefthand side of the saw bench (5).

• Lower the saw band guide (16) as far as possible on to the workpiece.

• Switch on the bandsaw.

• Press the workpiece against the parallel stop (11) with your right hand.

• Press the workpiece flat on to the saw bench (5) with your other hand.

• Now Slide the workpiece against the saw band (7) at a uniform feed speed.

10.7 Making cross cuts (Fig. A,B,R & S)

• Cut a workpiece laterally.

• Push the mitre gauge (12) into one of the two grooves on the work table (5) and set the required angle on the scale on the mitre gauge (12)

• Lower the saw band guide (16) as far as possible on to the workpiece.

• Switch on the bandsaw.

• Press the workpiece firmly against the mitre gauge (12) with your right hand.

• Press the workpiece flat on to the work table (5) with your other hand.POWX1800 EN Copyright © 2022 VARO P a g e | 11 www.varo.com

• Now Slide the workpiece against the saw band (7) at a uniform feed speed.

10.8 Making double mitre cuts (Fig. R & V)

• Cut a workpiece laterally.

• Push the mitre gauge (12) into one of the two grooves on the work table (5) and set the required angle on the scale on the mitre gauge (12)

• Lower the saw band guide (16) as far as possible on to the workpiece.

• Switch on the bandsaw.

• Press the workpiece firmly against the mitre gauge (12) with your right hand.

• Press the workpiece flat on to the work table (5) with your other hand.

• Now Slide the workpiece against the saw band (7) at a uniform feed speed.

10.9 Making free-hand cuts (Fig. V)

• The most outstanding feature of a bandsaw is its facility that enables you to complete free- hand cuts.

• Lower the saw band guide (16) as far as possible on to the workpiece.

• Switch on the bandsaw.

• Press the workpiece flat on the saw bench (5) and slide it slowly up to the saw band (7).

• Use a low feed speed for all free-Hand cuts since this will enable you to follow the required line more easily.

• in some cases you may have to make a coarse cut approximately 5 – 10 mm away from the actual cutting line.

• If the curve you wish to cut is too tight for the saw band (7) you are using, you must first make auxiliary cuts up to the front edge of the curve so that these pieces of wood will fall away when you have sawn the final radius.

11 MAINTENANCE AND CARE

Attention ! Before performing any work on the equipment, pull the power plug.

• Keep the ventilation slots of the machine clean to prevent overheating of the engine.

• Regularly clean the machine housing with a soft cloth, preferably after each use.

• Keep the ventilation slots free from dust and dirt.

• If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

• Damaged switches must be replaced by our after-sales service department.

• If the connecting cable (or mains plug) is damaged, it must be replaced by a particular connecting cable which is available from our service department. Replacement of the connecting cable must only be carried out by our service department (see last page) or by a qualified person (qualified electrician). 15 STORAGE

• Thoroughly clean the whole machine and its accessories.

• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.POWX1800 EN Copyright © 2022 VARO P a g e | 13 www.varo.com 16 WARRANTY

• This product is warranted for a 36-month period effective from the date of purchase by the first user.

• This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.

• We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.

• Repairs may only be carried out by an authorised customer service centre for Powerplus tools.

• You can always obtain more information at the number 00 32 3 292 92 90.

• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.

• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.

• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.

• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.

• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

• Your purchase receipt must be kept as proof of date of purchase.

• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase. 17 ENVIRONMENT Should your appliance need replacement after extended use, do not discard it with the household refuse but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.POWX1800 EN Copyright © 2022 VARO P a g e | 14 www.varo.com

18 DECLARATION OF CONFORMITY

VARO N.V. - Vic. Van Rompuy N.V. Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that, product : Bandsaw 350W trade mark : POWERplus model : POWX1800 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration. European Directives (including, if applicable, their amendments up to the date of signature); 2011/65/EU 2006/42/EC Annex IV Notified Body TuV Sud - DE 2014/30/EU European harmonized standards (including, if applicable, their amendments up to the date of signature); EN61029-1 : 2009 EN61029-2-5 : 2011

EN61000-3-3 : 2013 Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V. The undersigned acts on behalf of the company CEO, Ludo Mertens Regulatory Affairs – Compliance Manager 01/07/2022, Lier - BelgiumPOWX1800 DE Copyright © 2022 VARO Page | www.varo.com

Copyright © 2022 VARO Page | www.varo.com

• Ponovo pritegnite vijak (c).POWX1800 SR Copyright © 2022 VARO S t r a n a | 8 www.varo.com